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EMPIRE
EMPIRE
Comfort Systems
The Direct Vent Zero Clearance Gas
Fireplace Heater
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instructions
are not followed exactly, a fire or explosion may
result causing property damage, personal injury
or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
INSTALLATION INSTRUCTIONS
OWNER'S MANUAL
AND
DIRECT vENT
GAS FIREpLACE HEATER
MODEL SERIES
DLCX36Sp93(N,p)-1
GAS-FIRED
UL FILE NO. MH30033
WARNING
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
Page 1
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Table of Contents
Related Manuals for Empire Comfort Systems DLCX36SP93N-1
Summary of Contents for Empire Comfort Systems DLCX36SP93N-1
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Page 1: Direct Vent
INSTALLATION INSTRUCTIONS EMPIRE EMPIRE OWNER’S MANUAL Comfort Systems The Direct Vent Zero Clearance Gas DIRECT vENT Fireplace Heater GAS FIREpLACE HEATER MODEL SERIES DLCX36Sp93(N,p)-1 GAS-FIRED UL FILE NO. MH30033 Installer: Leave this manual with the appliance. WARNING Consumer: Retain this manual for future reference. HOT GLASS WILL WARNING: If the information in these instructions... -
Page 2: Table Of Contents
TABLE OF CONTENTS Section page Carton Contents ..........................3 Hardware Package ......................... 3 Important Safety Information ......................4 Safety Information for Users of LP Gas ..................5 Requirements for Massachusetts ....................6 Introduction ............................. 7 Specifications ..........................8 Fireplace Dimensions ........................9 Clearances ........................... -
Page 3: Carton Contents
CARTON CONTENTS Fireplace Assembly Installation package Installation Instructions Serial Number Tag Receptacle, 3-Prong Warranty Card Cover, Junction Box Hardware package (See Figure Below) Romex Connector (1) #10 x 1/2" Hex Head Screw (16) Nailing Flange (8) HARDWARE pACKAGE ROMEX CONNECTOR #10 X ½”... -
Page 4: Important Safety Information
IMpORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT ALL GLASS DOOR PANELS INSTALLED • If this appliance is installed directly on carpeting, • Adequate accessibility clearances for servicing and tile or other combustible material other than wood proper operation. -
Page 5: Safety Information For Users Of Lp Gas
SAFETY INFORMATION FOR USERS OF Lp GAS Propane (LP-Gas) is a flammable gas which can cause fires by point with the members of your household. Someday and explosions. In its natural state, propane is odorless and when there may not be a minute to lose, everyone’s safety colorless. -
Page 6: Requirements For Massachusetts
REqUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in whole permanently mounted to the exterior of the building at a or in part for residential purposes, including those owned or minimum height of eight (8) feet above grade directly in line operated by the Commonwealth and where the side wall exhaust... -
Page 7: Introduction
Commonwealth of • Modification of the fireplace or direct vent system. Massachusetts. • Installation other than as instructed by Empire Comfort Systems, Inc. The installation must conform with local codes or, in the absence of •... -
Page 8: Specifications
SpECIFICATIONS venting Description DLCX36Sp93N Nat Models Options Input Btu/hr Maximum 30,000 DvvK-4TSp Top Vent Kit (Horz.) - 5" to 7" wall thickness Btu/hr Minimum 17,500 (DVVK-4TS) KWH (Maximum) DvvK-4Tp Top Vent Kit (Horz.) - 8" to 11" wall thickness (DVVK-4T) (Minimum) DvvK-4vp Orifice... -
Page 9: Fireplace Dimensions
FIREpLACE DIMENSIONS 11 1/2 32 1/2 Figure 1 DIMENSION DLCX36Sp 34 3/4” 39" 18” 21" 36” 41 1/8” 1 1/4” 5 3/8" 2 1/2” 6” 25" 33 1/2” MAX WEIGHT (LB) When planning a fireplace installation, it is necessary to determine the following: •... -
Page 10: Clearances
CLEARANCES Clearance to Combustibles Air Drop (End) 1/2" (12.7 mm) Side 1/2" (12.7 mm) Floor 0" (0 mm) Top Stand-off 0" (0 mm) Top Framing Edge 6 1/4" (159 mm) 32” 61/2” MIN. MIN. PERPENDICULAR (CEILING TO COMBUSTIBLE TOP OF DOOR) SIDEWALL 2 X 4 HEADER FINISHED WALL... -
Page 11: Locating Fireplace
LOCATING FIREpLACE Note:** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section. *When you install your Direct Vent Fireplace, a minimum of 6 1/2 inches clearance must be maintained from the perpendicular wall and the front opening of the appliance. -
Page 12: Planning Installation
pLANNING INSTALLATION If the fireplace is installed directly on carpeting, tile or other In planning the installation for the fireplace, determine where the combustible material other than wood flooring, install the unit is to be installed and whether optional accessories are desired. fireplace on a metal or wood panel extending the full width Gas supply piping should also be planned at this time. -
Page 13: Gas Supply
GAS SUppLY The gas pipeline can be brought in through the bottom or air inlet Installing a New Main Gas Cock duct side of the appliance. Consult the current National Fuel Gas Each appliance should have its own manual gas cock. Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code. -
Page 14: Fireplace Installation Instructions
FIREpLACE INSTALLATION INSTRUCTIONS Fireplace Framing Framing can be built before or after the fireplace is set in place. Framing should be constructed to accommodate wall covering and fireplace facing material. The framing header should be installed on edge to provide required airspace clearance to venting. The framing headers may rest on the top standoff spacers. - Page 15 FIREpLACE INSTALLATION INSTRUCTIONS (continued) Locating Fireplace Before setting fireplace into the framed opening, attach the framing brackets to the fireplace and secure to framing. The framing brackets may be installed on the fireplace in the flat state. Once the fireplace is placed into the framed opening, the brackets can be hand bent over the framing and secured.
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Page 16: Installation
INSTALLATION Attention: If the appliance is installed directly on carpeting, tile vERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL or other combustible material other than wood flooring, it shall be installed on a metal or wood panel extending the full width and depth “B”... -
Page 17: Vent Systems
vENT SYSTEMS The following vent systems are acceptable for use with the DLCX36SP series fireplaces: Simpson Duravent® PRo 4" - 6 ⅝" Empire Horizontal Round Termination Kit DVVK-4RE. Refer to the vent kit instruction for additional installation requirements. Empire Flexvent Kit DvvK-4F. Refer to page 35. Empire Flexvent Kit DvvK-4Fv. -
Page 18: Venting Fireplace - Top
vENTING FIREpLACE - TOp venting Graph (Dimensions in Feet) To Use the vent Graph (Figure 15) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION Graph, locate the point it intersects with the slanted (DIMENSIONS IN FEET) graph line. - Page 19 vENTING FIREpLACE - TOp (continued) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12" (305mm) above grade level, a snorkel kit is recommended. See Figures 41a and 41b . It allows installation depth down to 7" (178mm) below grade level.
- Page 20 vENTING FIREpLACE - TOp (continued) 4” MIN 90 ELBOW ° VENT CAP 10” (254mm) 11” SEE VENT CHART (279mm) FOR PERMISSIBLE “H” AND “V” 9” (229 MM) NOTE: 1 FOOT SECTION (MIN.) MINIMUM DIMENSIONS OF VERTICAL VENT REQUIRED WHEN USING HORIZONTAL TERMINATION OFF TOP.
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Page 21: Dvvk-4Fv Direct Vent Termination Kit
DvvK-4Fv DIRECT vENT TERMINATION KIT Installation Instructions This termination kit can only be used with Empire Comfort Systems direct vent fireplaces listed for use with DVVK-4FV Vertical Flex Vent Kit. Please review the instructions packaged with your fireplace and verify the fireplace model number. - Page 22 pRE-INSTALLATION INFORMATION: Items Required For Installation: Tools Building Supplies Phillips Screwdriver Framing Materials Hammer Wall Finishing Materials Saw and/or saber saw Caulking Material (Noncombustible) Level Support Strap supplies Measuring Tape Electric Drill and Bits Pliers Square Tin Snips Before You Start: Plan your installation.
- Page 23 DvvK-4Fv DIRECT vENT TERMINATION KIT (continued) Step-By-Step Installation For Flex Dv Kit Unpack vent components and check all items for shipping Next, determine the location for the cutout in the roof opening. damage. This opening must be large enough to provide a minimum 1” For this venting system to operate as designed it is dependent air space clearance from the vertical vent pipe to any combus- on the use of all parts and procedures detailed in these in-...
- Page 24 DvvK-4Fv DIRECT vENT TERMINATION KIT (continued) 10. With the flex vent assembly and the 48” long hard pipe com- 13. Now the pre-assembled vent system may be carried to the ponents laid out on the floor, begin securing these parts to- roof, then lowered through the roof cutout opening (see step gether.
- Page 25 DvvK-4Fv DIRECT vENT TERMINATION KIT (continued) 17. To attach the vent connections at the fireplace, be sure the 7” 21. An additional storm collar band is provided in kit that may be diameter adapter collar has been installed per step 3. Apply a used as an attic insulation shield.
- Page 26 DvvK-4Fv DIRECT vENT TERMINATION KIT (continued) VERTICAL TERMINATION STORM COLLAR 4’ LONG RIGID PIPE ROOF FLASHING ADJUSTABLE ROOF JACK ASSEMBLY ROOF EXTERIOR CLEARANCE TO COMBUSTIBLES REQUIRED FROM VENT PIPE CLAMPS AT FLUE & INLET VENT CONNECTIONS ADJUSTABLE STORM COLLAR (USE TO FIRESTOP/THIMBLE KEEP INSULATION OUT OF ASSEMBLY...
- Page 27 DvvK-4Fv DIRECT vENT TERMINATION KIT (continued) vertical Flex Termination Kit Item quantity Number Item Description Repair part No. Supplied 4”/7” Vertical Termination Cap MF100038 Roof Support Kit MF100503 2 Ply Alum Flex 4” Diameter by 6 ft. MF04ALA2F006 2 Ply Alum Flex 7” Diameter by 6 ft. MF07ALA2F006 4”/7”...
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Page 28: Examples - Top Vent Run
EXAMpLES - TOp vENT RUN 24” 24” MINIMUM CLEARANCE TO COMBUSTIBLES Example H2 3ft, H3 1ft = 4ft (90° + 90° + 90°) = 6ft V1 = 21ft H = 10ft V = 21ft Figure 30 Example H2 = 2ft 2 - (90°... -
Page 29: Termination Clearances
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 32 vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three (3") (76mm) on top, and (1") (25mm) on bottom and sides. Important! When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must extend outward so that the horizontal vent terminal is located flush to, or beyond the outcrop siding. -
Page 30: Vent Clearances
vENT CLEARANCES Figure 33 *Clearance above grade, veranda, porch, deck or balcony clearance to non-mechanical air supply inlet to building or [*12 inches (30cm) minimum] the combustion air inlet to any other appliance [*12 inches (30cm) minimum for appliances ≤ 100,000 Btuh (30 kW) clearance to window or door that may be opened [*12 inches (30cm) minimum for appliances <... -
Page 31: Vent System Identification
45° ELBOW TWO 90° ELBOWS) ROOF FLASHING 90° ELBOW Special venting components (Simpson Duravent) See Empire Comfort Systems Retail Price List for Simpson Duravent part CEILING FIRESTOP numbers and pricing. Special DV Vent Kits WALL STRAP Available from Empire Comfort Systems, Inc. dealers. -
Page 32: Framing And Finishing
FRAMING AND FINISHING Installing Support Brackets (Figure 35) A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6 5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5/8 inch pipe to 10”... -
Page 33: Framing And Finishing
FRAMING AND FINISHING (continued) Figure 37 Figure 39 Figure 38 29004-0-0711 Page 33... -
Page 34: Horizontal Termination
HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop from SNORKEL the exterior of the building. Adjust the termination cap to its final exterior position on the building. WARNING: Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided. -
Page 35: Dvvk-4F Flex Vent Instructions
DvvK-4F FLEX vENT INSTRUCTIONS The DvvK-4F FLEX vENT KIT includes the following components: • (1) Horizontal Termination Cap • (1) 7" diameter Outer Vent adapter collar • (1) 4-foot section of Flex vent with spacers (4" flue/7" outer • (1) Wall Firestop/Thimble Assembly pipe) •... -
Page 36: Vertical Termination
vERTICAL TERMINATION Locate and mark the center point of the venting pipe. Using a nail When terminating the vent cap near an exterior wall or overhang, on the underside of the roof and drive this nail through this center maintain minimum clearances as shown in Figure 43. point. - Page 37 45° use with 6 5/8" diameter vent systems. These are available from 8’ (2.44M) MAXIMUM your Empire Comfort Systems, Inc. distributor or dealer. TYPICAL ROOF In a vertical vent rise the rear (yellow) flame on the main burner can SUPPORT...
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Page 38: Operating Instructions/Flame Appearance
OpERATING INSTRUCTIONS/FLAME AppEARANCE After 10 to 15 minutes of normal operation at full rate, the flame ap- pERIODIC CLEANING – Refer to parts diagram for location of pearance should have random yellow flames. Natural gas burners items discussed below. will tend to have blue flames with yellow flame tips. •... -
Page 39: Rf Operating Instructions
RF OpERATING INSTRUCTIONS RF vALvE OpERATION (AF-4040 Electronic Gas valve system When the remote/off switch is in the OFF position the appli- only) ance will operate from an appliance mounted rocker switch Please refer to the separate instructions for detailed operation and (#3) or optional wall switch connected to the two (2) BROWN programming of the Multi-function Remote Control. -
Page 40: Rf Maintenance Instructions
RF MAINTENANCE INSTRUCTIONS MAINTENANCE TROUBLESHOOTING Maintenance frequency must be determined individually for each IMPORTANT: All service and trouble-shooting procedures should application. Some considerations are: be performed by an experienced qualified service technician. • Exposure to water, dirt, chemicals and heat can damage the If the pilot will not stay lit: gas control and shut down the control system. -
Page 41: Rf Wiring Diagram
RF WIRING DIAGRAM BLOWER BATTERY BACK-UP 120V EXTENSION LIGHT TRANSFORMER MODULE (OPTIONAL) ON/OFF BROWN SWITCH WHITE GREEN GAS CONTROL ORANGE VALVE Stepper PILOT Motor MAIN (GND) PILOT ELECTRONIC WHITE CONTROL MODULE ORANGE JUNCTION BOX NOTICE: For "RF" Fireplace models with Premium Multi-Function Remote Control, Refer to the separate instructions for operation of the remote control system. -
Page 42: Rf Standing Pilot Lighting Instructions
RF STANDING pILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXpLOSION MAY RESULT CAUSING pROpERTY DAMAGE, pERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be lighted with C. -
Page 43: Maintenance And Service
MAINTENANCE AND SERvICE Glass Removal pLEASE NOTE Remove Surround Panel Face Assembly. It is normal for appliances fabricated of steel to give off Release two glass frame clamps at bottom of the firebox. some expansion and/or contraction noise during the start Release two glass frame clamps at top of firebox. -
Page 44: Parts List
R10419 AC ADAPTER R7571 3/8" ROMEX CONNECTOR REMOTE CONTROL, AF MULTI- JUNCTION BOX MOUNTING N/S* R11006 27730 FUNCTION BRACKET DLCX36Sp93N-1 R3490 JUNCTION BOX R10423 PILOT ASSEMBLY, NAT 28951 BAFFLE, FLUE P305 ORIFICE (NAT. GAS) 2.75mm 26383 BLOWER ASSY (RF FBB5-1) REGULATOR, MAXITROL 5.3"... -
Page 45: Parts View
pARTS vIEW 29004-0-0711 Page 45... -
Page 46: Accent Lamp
ACCENT LAMp Your Direct Vent Gas Fireplace comes equipped with an "Accent COVER Lamp." The light has been pre-wired and is controlled from the Remote Control. If in the event the lamp or lens needs to be replaced, follow the instructions below: Unplug the Accent Lamp/transformer from the junction box inside the fireplace. -
Page 47: Optional Decorative Glass Placement
OpTIONAL DECORATIvE GLASS pLACEMENT To install the Decorative Glass, cut off a corner of the plas- WARNING tic bag to apply the glass to the top shelf on the Loft burner cover. See Figure 50. Apply only enough glass to cover the Failure to position the parts in accordance with the dia- black metal surfaces. -
Page 48: Surround Options
SURROUND OpTIONS The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220. 6” 38 1/4”... -
Page 49: Master Parts Distributor List
This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort. com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing East Coast Energy products... -
Page 50: Appliance Service History
AppLIANCE SERvICE HISTORY Date Dealer Name Service Technician Name Service performed/Notes Page 50 29004-0-0711... - Page 51 AppLIANCE SERvICE HISTORY Date Dealer Name Service Technician Name Service performed/Notes 29004-0-0711 Page 51...
- Page 52 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com...