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The firebox of your insert is lined with high quality fire-
brick which has exceptional insulating properties. There
is no need for a grate, simply build a fire on the firebox of
your insert.
1.
Be certain coals are completely cold. Remove all old brick
and ash from unit and vacuum out firebox.
2.
Remove new brick set from box and lay out to the diagram
as shown.
3.
Lay bottom bricks in unit.
4.
Install rear bricks on the top of the bottom bricks. Slide
top of bricks under clip on back of firebox wall and push
bottom of brick back.
5.
Install side bricks. Slide top of brick under clips on side
of firebox and push the bottom of the brick until it is flush
with the side of the unit.
Nbr
Brick Size
1
9 x 4-1/2 x 1-1/4" with hole
2
9 x 4 x 1-1/4" with cut
3
4-1/2 x 3 x 1-1/4"
4
9 x 4-1/2 x 1-1/4"
5
9 x 3 x 1-1/4"
6
9 x 1-1/2 x 1-1/4"
NOTE: The baffle is 2700° Fiber Board. Removing hardware exposed to combustion processes can be frustrating. If your
reason for removing the baffle is to clean the chimney, you have alternatives which will save time and effort. Call a qualified
chimney sweep or an authorized Quadra-Fire dealer for details.
1. Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container.
2. Remove ceramic blanket from above the baffle.
3. With a 3/16" Allen wrench, remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes. NOTE:
Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them. See Figure 20A.
4. To remove manifold tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the fiber
board baffle, pull tube up over the air channel and out of hole at the other end. It is necessary to remove the first 2 tubes
in order to remove the baffle. NOTE: When replacing the manifold tubes, be sure the tube with the larger holes is placed
in the front for your insert to operate properly.
5. Slide fiber board baffle forward to front of stove and straight out through door. See Figure 20B.
6. To install the fiber board baffle, repeat steps 2 through 4 in reverse order. Be sure the fiber board baffle and ceramic blanket
are pushed back fully into position and the ceramic blanket lays flat.
Allen wrench
on retainer bolt
Figure 20A - Manifold tubes in roof of firebox.
Page 20
BODEGA BAY WOOD INSERT
BRICK REPLACEMENT INSTRUCTIONS
PART 832-3500
Qty in Set
2
2
Use Part #832-0550 when ordering individual brick and
1
provide brick dimension or copy this page and mark the
12
3
desired brick and take it to your authorized dealer.
2
BAFFLE REMOVAL & INSTALLATION
First tube has larger holes
6
5
4
4
4
4
2
Figure 20B - Baffle & Ceramic Blanket on top.
435-1320B
1
1
4
4
4
4
5
4
3
4
2
Ceramic Blanket
August 20, 2008
6
5
4
4
2-1/4"
2
6-1/8"
Baffle
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