MULTIQUIP Power WHISPERWATT DCA220SSJ Operation And Parts Manual
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MULTIQUIP Power WHISPERWATT DCA220SSJ Operation And Parts Manual

MULTIQUIP Power WHISPERWATT DCA220SSJ Operation And Parts Manual

60hz whisperwatt generator
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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
®
MODEL DCA220SSJ/SSJU
60HZ WHISPERWATT™ GENERATOR
(JOHN DEERE 6068HF485 DIESEL ENGINE)
PARTS LIST NO. C1870300404 (DCA220SSJ)
PARTS LIST NO. M4870300104B (DCA220SSJU)
Revision #0 (02/04/14)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL ® MODEL DCA220SSJ/SSJU 60HZ WHISPERWATT™ GENERATOR (JOHN DEERE 6068HF485 DIESEL ENGINE) PARTS LIST NO. C1870300404 (DCA220SSJ) PARTS LIST NO. M4870300104B (DCA220SSJU) Revision #0 (02/04/14) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 DCA-220SSJ/SSJU — PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 3 DCA-220SSJ/SSJU — NOTE PAGE DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14) — PAGE 3...

  • Page 4: Table Of Contents

    DCA-220SSJ/SSJU — TABLE OF CONTENTS MQ POWER DCA-220SSJ/SSJU MQ POWER DCA-220SSJ/SSJU MQ POWER DCA-220SSJ/SSJU COMPONENT DRA COMPONENT DRA WINGS WINGS MQ POWER DCA-220SSJ/SSJU MQ POWER DCA-220SSJ/SSJU COMPONENT DRA COMPONENT DRAWINGS COMPONENT DRA WINGS WINGS WHISPER WHISPER WHISPERW W W W W A A A A A TT GENERATOR GENERATOR WHISPER...

  • Page 5: Parts Ordering Procedures

    , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. ■ View Parts Diagrams com. ■ Order Parts To obtain an MQ Account, contact your ■...

  • Page 6: Specifications

    DCA-220SSJ/SSJU — SPECIFICATIONS Table 1. Generator Specifications Model DCA-220SSJ/SSJU Revolving field, self ventila Type open protected type synchronous Armature Connection Star with Neutral Phase Standby Output 242 KVA (194 KW) 220 KVA (176 KW) Prime Output Voltage 240, OR 480V Frequency 60 Hz Speed...
  • Page 7 DCA-220SSJ/SSJU — DIMENSIONS (TOP, SIDE AND FRONT) r e f . t f r e f r e t . t f r e t . n i . n i . n i . n i . n i .

  • Page 8: Safety Message Alert Symbols

    DCA-220SSJ/SSJU — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Potential hazards associated with the operation of this Safety precautions should be followed at all times when equipment will be referenced with " Hazard Symbols " which operating this equipment.

  • Page 9: Safety Message Alert Symbols

    DCA-220SSJ/SSJU — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS CAUTION - RESPIRATORY HAZARDS NEVER operate equipment with covers, ALWAYS wear approved respiratory or guards removed. Keep fingers , hands , protection. hair and clothing away from all moving parts to prevent injury. CAUTION - ACCIDENTAL STARTING CAUTION - SIGHT AND HEARING HAZARDS ALWAYS place the MPEC control switch...

  • Page 10: Rules For Safe Operation

    DCA-220SSJ/SSJU — RULES FOR SAFE OPERATION ■ ALWAYS check the machine for loosened threads or bolts DANGER - READ THIS MANUAL! before starting. Failure to follow instructions in this manual may lead to ■ NEVER operate the generator in an explosive atmosphere serious injury or even DEATH ! This equipment is to be or near combustible materials.
  • Page 11 DCA-220SSJ/SSJU — RULES FOR SAFE OPERATION Generator Grounding DANGER - ELECTROCUTION HAZARDS To guard against electrical shock and possible damage to During operation of this generator, there the equipment, it is important to provide a good EARTH exists the possibility of electrocution, ground.
  • Page 12 DCA-220SSJ/SSJU — RULES FOR SAFE OPERATION Maintenance Safety Battery Safety ■ The electrical voltage required to operate the generator Use the following guidelines when handling the battery: can cause severe injury or even death through physical ■ The battery contains acids that can contact with live circuits.

  • Page 13: Rules For Safe Operation

    DCA-220SSJ/SSJU — RULES FOR SAFE OPERATION ■ The maximum speed for highway towing is 55 MPH Towing & Transporting Safety unless posted otherwise. Recommended off-road towing To reduce the possibility of an accident while transporting is not to exceed 15 MPH or less depending on type of the generator on public roads, always make sure the trailer terrain.

  • Page 14: Generator Decals

    DCA-220SSJ/SSJU — GENERATOR DECALS The DCA-220SSJ/SSJU generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.

  • Page 15: Generator Decals

    DCA-220SSJ/SSJU — GENERATOR DECALS Figure 3. Generator Decals (Cont inued) DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14) — PAGE 15...

  • Page 16: Installation

    DCA-220SSJ/SSJU — INSTALLATION Figure 4. Typical Generator Grounding Application PAGE 16 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)

  • Page 17: Installation

    DCA-220SSJ/SSJU — INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide or ground.

  • Page 18: General Information

    DCA-220SSJ/SSJU — GENERAL INFORMATION Open Delta Excitation System DCA-220SSJ/SSJU Whisperwatt™ Series Familiarization The DCA-220SSJ/SSJU generator is equipped with the state Generator of the art " Open-Delta " excitation system. The open delta The MQ Power Model DCA-220SSJ/SSJU is a 176 kW system consist of an electrically independent winding wound generator (Figure 5) that is designed as a high quality among stationary windings of the AC output section.

  • Page 19: Major Components

    DCA-220SSJ/SSJU — MAJOR COMPONENTS Figure 5. Major Components t a r r o j y l b s e l y l b r i A l i F r e t y l b f f u r e l y l b y l b y l b...

  • Page 20: Diagnostic Display

    DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY Right Arrow Button – Press this button to scroll through the screen either moving the parameter selection toward the right or downward. Enter Key Button – Press this button to select the parameter that is highlighted on the screen. Emergency Stop LED –...
  • Page 21 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY First Time Start Up The first seven items of the “Main Menu” will be displayed. Touching the “Arrow Buttons” will scroll through When power is first applied to the diagnostic display, the menu selection. the “Logo” is displayed. GO TO 1-UP DISPLAY LANGUAGES STORED CODES...
  • Page 22 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY If the word “MORE” appears above the “Arrow Buttons” The language choices will be displayed. Use the “Arrow” there are more stored fault codes that may be viewed. buttons to scroll through the selections and touch “Enter” Use the “Arrow Buttons”...
  • Page 23 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY First Time Start Up The first seven items of the “Main Menu” will be displayed. Touching the “Arrow Buttons” will scroll through When power is first applied to the diagnostic display, the menu selection. the “Logo” is displayed. GO TO 1-UP DISPLAY LANGUAGES STORED CODES...
  • Page 24 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY If the word “MORE” appears above the “Arrow Buttons” The language choices will be displayed. Use the “Arrow” there are more stored fault codes that may be viewed. buttons to scroll through the selections and touch “Enter” Use the “Arrow Buttons”...
  • Page 25 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY The main menu will pop up on the display. Use the “Arrow FAULTS AND WARNINGS Buttons” to scroll through the menu until the “Engine Configuration” menu item has been highlighted. Auxiliary Gage Fault During normal operation the single or four parameter screen will be displayed.
  • Page 26 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY To acknowledge and “Hide” the fault and return to the Indicates Auxiliary Gage Fault Indicates Fault Warning single or four parameter display touch the “Enter Button”. Indicates Derate or Shutdown Condition Fault Touching the “Enter Button” will redisplay the hidden fault.
  • Page 27 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY Touching the “Enter Button” once again will hide the Shut Down Codes fault and return the screen to the single or four parameter During normal operation the single or four parameter display. screen will be displayed. SHUTDOWN 1 of x 1000 RPM...
  • Page 28 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY Once the “Adjust Backlight” menu item has been Contrast Adjustment highlighted touch the “Enter Button” to activate the Starting at the single or four engine parameter display, “Adjust Backlight” function. touch the “Menu Button”. GO TO 1-UP DISPLAY STORED CODES 1000 RPM 1500...
  • Page 29 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY Select Units Touch the “Enter Button” to select the highlighted units. Starting at the single or four engine parameter display touch the “Menu Button”. ENGLISH METRIC KPA METRIC BAR 1000 RPM 1500 3000 ENG RPM LOAD RPM 1800 RPM 14.2 57 PSI...
  • Page 30 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY Once the “Setup 1-up Display” menu icon has been A message indicating the “Single Engine” parameter highlighted touch the “Enter Button” to access the “Setup display parameters are reset to the factory defaults will 1-up display” function. be displayed, then the display will return to the “Custom Setup”...
  • Page 31 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY 11. Touch the “Enter Button” to deselect the selected 16. Touching the “Enter Button” toggles the “Automatic parameter removing it from the list of parameters being Scan” function on. displayed on the 1-up display. USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN ON ENGINE SPEED...
  • Page 32 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY Setup 4-Up Display 5. The “Use Defaults” screen will be displayed during the resetting period then will automatically return to the From the single or four engine parameter display touch “Setup 4- Up Display” menu. the “Menu Button”. 1000 RPM RESTORED TO 1500...
  • Page 33 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY The parameter that is highlighted is the selected 14. Touch the “Menu Button” to return to the main menu. parameter for the screen. Use the “Arrow Buttons” to highlight the new parameter to be placed in the quadrant selected in the previous screen.
  • Page 34 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY Touch “Select” to enter the “Gage Data” display. When When the gage data has cleared, the display “Gage Data” is selected the PowerView will automatically returns to the “Utilities” menu. Scroll to communicate with the analog gages at a fixed rate of “Software Version”.
  • Page 35 DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY 11. Touch the “Menu” button to return to “Utilities” menu. Use the “Arrows” to scroll down to and highlight either Touch the “Menu button again to return to the “Main” the “Slave Active or Master Active” modes. Touch the menu.

  • Page 36: Diagnostic Display

    DCA-220SSJ/SSJU — DIAGNOSTIC DISPLAY GLOSSARY (Troubleshooting information) CANBUS FAILURE Diagnostic Display has not received any CAN messages for at least 30 seconds. NO DATA Diagnostic Display has not received the particular message being displayed for at least 5 seconds. NOT SUPPORTED Diagnostic Display has received a message from the ECU stating the displayed message is not supported DATA ERROR Diagnostic Display has received an error message from the ECU for the displayed message.

  • Page 37: Generator Control Panel

    DCA-220SSJ/SSJU — GENERATOR CONTROL PANEL Figure 7. Generator Control Panel Located behind the generator control panel is the Generator The definitions below describe the controls and functions of Control Box . This box contains some of the necessary the DCA-220SSJ/SSJU Generator Control Panel (Figure 7). electronic components required to make the generator Frequency Meter –...

  • Page 38: Engine Operating Panel

    DCA-220SSJ/SSJU — ENGINE OPERATING PANEL The definitions below describe the controls and functions of the DCA-220SSJ/SSJU Engine Operating Panel (Figure 8). Figure 8. Engine Operating Panel Panel Light – Normally used in dark areas or at night Water Temperature Gauge – During normal operation time.

  • Page 39: Engine Operating Panel

    DCA-220SSJ/SSJU — ENGINE OPERATING PANEL Also the engine controller will shut down the engine in the Engine Speed Switch – This switch controls the speed of the engine (low/high). event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup. These conditions Pre-Heat Lamp –...

  • Page 40: Output Terminal Panel Familiarization

    DCA-220SSJ/SSJU — OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel Output Terminal Familiarization The Output Terminal Panel (Figure 9) shown below is located The “ Output Terminal Panel ” (Figure 8) is provided with the on the right-hand side (left from control panel) of the generator. following: Lift up on the cover to gain access to receptacles and terminal ■...
  • Page 41 DCA-220SSJ/SSJU — OUTPUT TERMINAL PANEL FAMILIARIZATION 100 VAC GFCI Receptacles Each auxilliary receptacle is protected by a 50 amp circuit breaker. These breakers are located directly above the GFCI There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles.

  • Page 42: Output Terminal Panel Familiarization

    DCA-220SSJ/SSJU — OUTPUT TERMINAL PANEL FAMILIARIZATION Over Current Relay Connecting Loads An over current relay (Figure 15) is connected to the main Loads can be connected to the generator by the Ouput circuit breaker. In the event of an overload, both the circuit Terminal Lugs or the convienience receptacles (Figure 14).

  • Page 43: Load Application

    DCA-220SSJ/SSJU — LOAD APPLICATION Single Phase Load Three Phase Load Always be sure to check the nameplate on the generator When calculating the power requirements for 3-phase power and equipment to insure the wattage, amperage, frequency, use the following equation: and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

  • Page 44: Generator Outputs

    DCA-220SSJ/SSJU — GENERATOR OUTPUTS Generator Amperage Generator Output Voltages A wide range of voltages are available to supply voltage for Tables 8 and 9 describe the generator’s current output capa- many different applications. Voltages are selected by apply- bility for both 1Ø-phase and 3Ø phase applications. ing jumpers (6) to the voltage change-over board (Figure 15).

  • Page 45: Gauge Reading

    DCA-220SSJ/SSJU — GENERATOR OUTPUTS/ GAUGE READING Maximum Amps Table 10 shows the maximum amps the generator can pro- vide. DO NOT exceed the maximum amps as listed. t a r a t l ) e r t l o ) e r Figure 18.

  • Page 46: Output Terminal Panel Connections

    DCA-220SSJ/SSJU — OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are de- pendent on the placement of the jumpers plates (6) on the Voltage Change-Over Board and the adjustment of the Figure 23.

  • Page 47: Output Terminal Panel Connections

    DCA-220SSJ/SSJU — OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480V UVWO Terminal Output Voltages 1Ø-480V UVWO Terminal Output Voltages 1. Jumper the voltage change-over board for 480V operation 1. Make sure the voltage change-over board is jumpered as shown in Figure 26. This configuration uses 6 jumper for 480V operation as shown in Figure 26.

  • Page 48: Setup

    DCA-220SSJ/SSJU — SETUP Fuel Check Circuit Breakers To protect the generator from an overload, a 3-pole, 600 amp, DANGER - EXPLOSION/FIRE HAZARDS main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, Fuel spillage on a hot engine can cause a fire or explosion .
  • Page 49 DCA-220SSJ/SSJU — SETUP Refueling Procedure: Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel cap WARNING - RESPIRATORY HAZARDS and fill tank (Figure 33). Diesel fuel and its vapors are dangerous to your health and the surrounding environment.
  • Page 50 DCA-220SSJ/SSJU — SETUP Cleaning the Radiator Coolant (Antifreeze) The engine may overheat if the radiator fins become John Deere recommends Antifreeze/Summer Coolant for use overloaded with dust or debris. Periodically clean the radiator in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted.

  • Page 51: Setup

    DCA-220SSJ/SSJU — SETUP Battery When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either Always maintain battery fluid level between the specified marks.

  • Page 52: Generator Start-Up Procedure (Manual)

    DCA-220SSJ/SSJU — GENERATOR START-UP PROCEDURE (MANUAL) 3. Make sure the the voltage change-over board has Before Starting been configured for the desired output voltage. CAUTION - LETHAL EXHAUST HAZARD 4. Connect the load to the receptacles or the output The engine's exhaust contains harmful emissions. terminal lugs as shown in Figure 14.
  • Page 53 DCA-220SSJ/SSJU — GENERATOR START-UP PROCEDURE (MANUAL) 8. To restart the engine due to error codes, place the MPEC NOTICE Control Switch in the MANUAL position (Figure 42) When the MPEC control switch is placed in the manual position, preheating of the glow plugs will begin 9.

  • Page 54: Generator Start-Up Procedure (Manual)

    DCA-220SSJ/SSJU — GENERATOR START-UP PROCEDURE (MANUAL) 18. Place the main , GFCI , and aux . circuit breakers in the ON position (Figure 53). Figure 48. Voltage Adjust Control Knob 14. The ammeter (Figure 49) will indicate zero amps with no load applied.

  • Page 55: Generator Start-Up Procedure (Auto Mode)

    DCA-220SSJ/SSJU — GENERATOR START-UP PROCEDURE (AUTO MODE) When starting generator in AUTO mode use the " Manual WARNING - AUTO MODE MAINTENANCE Start-up" procedure except where noted (see below). When running the generator in the AUTO mode, remember 1. Perform steps 1 through 6 in the Before Starting section the generator can start up at any time without warning.

  • Page 56: Generator Shut-Down Procedure

    DCA-220SSJ/SSJU — GENERATOR SHUT-DOWN PROCEDURES Emergency Shutdown Procedure WARNING - SHUTTING DOWN THE GENERATOR 1. To shut-down the engine in the event of an emergency, NEVER stop the engine suddenly except in an emergency. push the Emergency Stop Button (Figure 58). 2.

  • Page 57: Maintenance (Engine)

    DCA-220SSJ/SSJU — MAINTENANCE (ENGINE) s l e r i A e t t d i c l e v t l e i t i d s t r e t l i r i A l i F r e t l i F r e t r e t...

  • Page 58: Maintenance (Engine)

    DCA-220SSJ/SSJU — MAINTENANCE (ENGINE) Air Removal Flushing Out Radiator and Replacing Coolant  Open both cocks located at the crankcase side and at If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or the lower part of the radiator and drain coolant.
  • Page 59 DCA-220SSJ/SSJU — MAINTENANCE (HEATER/CHARGER) Jacket Water Heater and Internal Battery Charger If the generator will be used daily, the battery should normally 120 VAC Input Receptacles (OPTIONAL) not require charging. If the generator will be idle (not used) for long periods of time, apply power to the battery charger This generator can be optionally equipped with two 120 VAC, receptacle via commercial power using an power cord of 20 amp input receptacles located on the output terminal...

  • Page 60: Maintenance (Trailer)

    DCA-220SSJ/SSJU — MAINTENANCE (TRAILER ) 8. Tire Size - Indicates the diameter of the tire in inches Trailer Maintenance (10,12,14, etc.), and the width in millimeters This section is intended to provide the user with generic (175,185,205, etc.). The tire diameter must match the trailer service and maintenance information.
  • Page 61 DCA-220SSJ/SSJU — MAINTENANCE (TRAILER ) Brakes Hydraulic Surge Brakes Trailer brakes should be inspected the first 200 miles of Hydraulic surge brakes (Figure 60) should not require any operation. This will allow the brake shoes and drums to seat special attention with the exception of routine maintenance properly.
  • Page 62 DCA-220SSJ/SSJU — MAINTENANCE (TRAILER) Tires/Wheels/Lug Nuts Suspension Tires and wheels are a very important and critical The leaf suspension springs and associated components components of the trailer. When specifying or replacing the (Figure 61) should be visually inspected every 6,000 miles trailer wheels it is important the wheels, tires, and axle are for signs of excessive wear, elongation of bolt holes, and properly matched.

  • Page 63: Maintenance (Trailer)

    DCA-220SSJ/SSJU — MAINTENANCE (TRAILER) Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1.

  • Page 64: Trailer Wiring Diagram

    DCA-220SSJ/SSJU — TRAILER WIRING DIAGRAM Figure 63. Trailer/Towing Vehicle Wiring Diagram PAGE 64 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)

  • Page 65: Generator Wiring Diagram

    DCA-220SSJ/SSJU — GENERATOR WIRING DIAGRAM Figure 64. Generator Wiring Diagram DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14) — PAGE 65...

  • Page 66: Engine Wiring Diagram

    DCA-220SSJ/SSJU — ENGINE WIRING DIAGRAM Figure 65. Engine Wiring Diagram PAGE 66 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 67 DCA-220SSJ/SSJU — TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company's business office or service plant.

  • Page 68: Engine Controller Troubleshooting

    DCA-220SSJ/SSJU — TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant. l i o l l i F l i o...
  • Page 69 NOTE PAGE DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14) — PAGE 69...

  • Page 70: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.

  • Page 71: Suggested Spare Parts

    1 ..M4310500803 ..HOSE, RADIATOR UPPER 1 ..M4310500903 ..HOSE, RADIATOR LOWER 1 ..0602011062 ..RADIATOR CAP 1 ..0845500104 ..FUEL CAP, DCA220SSJ 1 ..0605505070 ..FUEL CAP, DCA220SSJU 1 ..0602015230 ..V-BELT SET, FAN 1 ..
  • Page 72 DCA220SSJ/SSJU — GENERATOR ASSY. PAGE 72 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 73 1-11 0601000209 BALANCING WEIGHT KIT 1-12 C1112500004 BEARING FLANGE 1-13 0071906314 BEARING, 6314DDU C3 C1163400003 COUPLING RING ........1 ..... DCA220SSJ M4163400003 COUPLING RING ........1 ..... DCA220SSJU 0343206120 HEX. HEAD BOLT 0043606000 SPRING WSHER 0012112040 HEX. HEAD BOLT 0042512000...
  • Page 74 DCA220SSJ/SSJU— GENERATOR ASSY. (CONT.) PAGE 74 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 75 DCA220SSJ/SSJU — GENERATOR ASSY. (CONT.) PART NO. PART NAME QTY. REMARKS 0012110065 HEX. HEAD BOLT 0042610000 WASHER, LOCK 0041210000 WASHER, FLAT 0017112045 HEX. HEAD BOLT C1154400004 COVER, BEARING C1154300004 GASKET, BEARING 0010106060 HEX. HEAD BOLT 0040006000 WASHER, LOCK 0041206000 WASHER, FLAT...
  • Page 76 DCA220SSJ/SSJU — CONTROL PANEL ASSY. PAGE 76 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 77 M4223000404 CONTROL PANEL 0222100100 RUBBER SEAL 0222100165 RUBBER SEAL 0605011211 0016908035 HEX. HEAD BOLT ............. 4 ..DCA220SSJ 0017108040 HEX. HEAD BOLT ............. 4 ..DCA220SSJU 0601807642 FREQUENCY METER, 45 ~65HZ 240V 0601808992 AC AMMETER, 0~400A 0~800A 0601801040 CHANGE- OVER SWITCH, AMMETER...
  • Page 78 DCA220SSJ/SSJU — CONTROL BOX ASSY. PAGE 78 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 79 CHANGE TERMINAL 0017106025 HEX. HEAD BOLT M4276200004 TERMINAL PLATE M4276300004 CHANGE- OVER PLATE M4276100004 TIE BOLT ..............13 ..DCA220SSJ M9220100104 TIE BOLT ..............13 ..DCA220SSJ M9220100104 TIE BOLT ..............26 ..DCA220SSJU 0040010000 WASHER, LOCK 0041410000 WASHER, FLAT 0016908030 HEX.
  • Page 80 DCA220SSJ/SSJU — CONTROL BOX ASSY. (CONT) PAGE 80 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 81 0601802149 FUSE ( CENTER) 10A 0027103020 MACHINE SCREW 0601815154 TERMINAL BLOCK 0027104016 MACHINE SCREW 3871824004 CONTROL PANEL STOPPER ...... 1 ....DCA220SSJ M4213600104 CONTROL PANEL STOPPER ...... 1 ....DCA220SSJU 0041206000 WASHER, FLAT 0605010502 SNAP PIN M4213500104 CONTROL BOX COVER...
  • Page 82 DCA220SSJ/SSJU— ENGINE AND RADIATOR ASSY. PAGE 82 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 83 SUPPORT, RADIATOR M4310201203 SUPPORT, RADIATOR M4493601504 ACOUSTIC SHEET 0016908020 HEX HEAD BOLT M4310600304 RUBBER SHEET 0010112060 HEX HEAD BOLT ..........4 ..DCA220SSJ 0017112055 HEX HEAD BOLT ..........4 ..DCA220SSJU 0030012000 HEX NUT 0041212000 WASHER, FLAT M4310200904 BRACKET, RADIATOR 0016910025...
  • Page 84 DCA220SSJ/SSJU — ENGINE AND RADIATOR ASSY. PAGE 84 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 85 AIR CLEANER ..........1 ... DCA220SSJ 0602046586 AIR CLEANER ..........1 ... DCA220SSJU 0602046617 OUTER ELEMENT, AIR CLEANER ....1 ... P812363, DCA220SSJ 0602046682 OUTER ELEMENT, AIR CLEANER ....1 ... P537876, DCA220SSJU 0602046618 INNER ELEMENT, AIR CLEANER ....1 ... P838813, DCA220SSJ 0602046683 INNER ELEMENT, AIR CLEANER ....
  • Page 86 DCA220SSJ/SSJU — ENGINE AND RADIATOR ASSY. PAGE 86 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 87 DCA220SSJ/SSJU — ENGINE AND RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS 0602021070 0269200660 DRAIN HOSE 0802081003 RESERVE TANK ..........1..DCA220SSJ M9300000203 RESERVE TANK ..........1..DCA220SSJU 0602010900 RESERVE TANK CAP M4316100103 RESERVE TANK BRACKET 0016910025 HEX HEAD BOLT 0199901500 HOSE ...............
  • Page 88 DCA220SSJ/SSJU — OUTPUT TERMINAL ASSY. PAGE 88 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 89 0041416000 WASHER, FLAT 3461860504 TERMINAL PLATE ............3 ... DCA220SSJ M4233200004 TERMINAL PLATE ............3 ... DCA220SSJU 0019208040 HEX. HEAD BOLT ............5 ... DCA220SSJ 0016908040 HEX. HEAD BOLT ............5 ... DCA220SSJU M4236100403 TERMINAL COVER M4236100504 OUTPUT WINDOW 0605010040...
  • Page 90 DCA220SSJ/SSJU — OUTPUT TERMINAL ASSY. (CONT.) PAGE 90 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 91 BRACKET, CIRCUIT BREAKER M4260600104 BRACKET, CIRCUIT BREAKER 25-1 0222100150 RUBBER CUSHION 0019206020 HEX HEAD BOLT ............2 ... DCA220SSJ 0016906020 HEX HEAD BOLT ............2 ... DCA220SSJU 0601812598 RECEPTACLE, GF-530EM, 20A 0601812565 RECEPTACLE, CS6369, 50A ........3 ... DCA220SSJ 0601812538 RECEPTACLE, CS6369, 50A ........
  • Page 92 DCA220SSJ/SSJU — BATTERY ASSY. PAGE 92 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 93 WASHER, FLAT ............2 ....DCA220SSJ C1346600004 BATTERY CABLE ............. 1 ....DCA220SSJ C1346600104 BATTERY CABLE ............. 1 ....DCA220SSJ EARTH CABLE DCA220SSJ ........1 ....MAKE LOCALLY 0347010003 HEX HEAD BOLT ............. 2 ....DCA220SSJ 0208110000 HEX NUT ..............2 ....DCA220SSJ 0845040414 TERMINAL CAP (+) ..........
  • Page 94 DCA220SSJ/SSJU — MUFFLER ASSY. PAGE 94 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 95 0016910025 HEX. HEAD BOLT M4333000303 EXHAUST PIPE 0602325066 CLAMP M4333200004 GASKET 0010112055 HEX. HEAD BOLT ........... 4 .....DCA220SSJ 0017112055 HEX. HEAD BOLT ........... 4 .....DCA220SSJU 0040012000 WASHER, LOCK ..........4 .....DCA220SSJ 0041212000 WASHER, FLAT ..........4 .....DCA220SSJ M4330300004 COVER 0016908020 HEX.
  • Page 96 DCA220SSJ/SSJU — FUEL TANK ASSY. PAGE 96 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 97 PART NAME QTY. REMARKS C1363001403 FUEL TANK ..............1 ... DCA220SSJ 0845500104 CAP, FUEL TANK ............1 ... DCA220SSJ 0810105400 FUEL FILTER .............. 1 ... DCA220SSJ 0605501092 FUEL GAUGE SENDER ..........1 ... DCA220SSJ 0605516090 GASKET ..............1 ... DCA220SSJ 0022905015 MACHINE SCREW ............
  • Page 98 DCA220SSJ/SSJU — ENCLOSURE ASSY. PAGE 98 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 99 ACOUSTIC SHEET ............. 1 ... DCA220SSJ M4493102513 ACOUSTIC SHEET ............. 1 ... DCA220SSJU 0016908020 HEX. HEAD BOLT 0019210035 HEX. HEAD BOLT ............8 ... DCA220SSJ 0016910025 HEX. HEAD BOLT ............8 ... DCA220SSJU M4423200304 COVER, FRONT FRAME M4493102704 ACOUSTIC SHEET 0019208020 HEX.
  • Page 100 DCA220SSJ/SSJU — ENCLOSURE ASSY. (CONT.) PAGE 100 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 101 PART NAME QTY. REMARKS 0030014000 HEX NUT 0040014000 WASHER, LOCK 0041214000 WASHER, FLAT 0010120045 HEX HEAD BOLT ............4 ... DCA220SSJ 0010120050 HEX HEAD BOLT ............4 ... DCA220SSJU 0030020000 HEX NUT 0040020000 WASHER, LOCK 0041220000 WASHER, FLAT M4443000102 REAR FRAME...
  • Page 102 DCA220SSJ/SSJU — ENCLOSURE ASSY. (CONT.) PAGE 102 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 103 DCA220SSJ/SSJU — ENCLOSURE ASSY. (CONT.) PART NO. PART NAME QTY. REMARKS M4463200202 ROOF PANEL M4493501903 ACOUSTIC SHEET M4463200403 REAR ROOF DUCT M4493502004 ACOUSTIC SHEET 0016908020 HEX HEAD BOLT M4463400003 DUCT COVER 0016908020 HEX HEAD BOLT M4463200304 COVER 0016906020 HEX HEAD BOLT...
  • Page 104 DCA220SSJ/SSJU — ENCLOSURE ASSY. (CONT.) PAGE 104 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 105 WASHER ..............5 ... DCA220SSJ M9116100004 WASHER ..............5 ... DCA220SSJU 0019208020 HEX. HEAD BOLT 0601850097 STOPPER 0025408025 MACHINE SCREW ............9 ... DCA220SSJ 0027208025 MACHINE SCREW ............9 ... DCA220SSJU 0845031504 BLIND PLUG 0016908020 HEX. HEAD BOLT ............1 ... DCA220SSJU 0040508000 TOOTHED WASHER ............
  • Page 106 DCA220SSJ/SSJU — RUBBER SEALS ASSY. PAGE 106 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 107 SEAL, RUBBER 0228900660 SEAL, RUBBER 0229201060 SEAL, RUBBER 0229200660 SEAL, RUBBER 0228801050 SEAL, RUBBER ............2 ... DCA220SSJ 0228801050 SEAL, RUBBER ............1 ... DCA220SSJU 0228800595 SEAL RUBBER 0228800635 SEAL, RUBBER ............1 ... DCA220SSJ 0229400635 SEAL, RUBBER ............1 ... DCA220SSJU...

  • Page 108: Nameplate And Decals

    DCA220SSJ/SSJU — NAMEPLATE AND DECALS ASSY. PAGE 108 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)
  • Page 109 PLATE; VOLTMETER CHANGE-OVER SWITCH ..1 ... N-2439, DCA220SSJ M9520000204 PLATE; VOLTMETER CHANGE-OVER SWITCH ..1 ... M92000020, DCA220SSJU B9531100604 DECAL; WARNING ELECTRIC SHOCK HAZARD ..2 ... B93110060, DCA220SSJ M9520100004 DECAL; WARNING ELECTRIC SHOCK HAZARD ..2 ... M92010000, DCA220SSJU M9520200404 DECAL;...
  • Page 110 DCA220SSJ/SSJU — NAMEPLATE AND DECALS ASSY. (CONT.) PAGE 110 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14)

  • Page 111: Nameplate And Decals

    DECAL; CAUTION ............1 ... C90530000, DCA220SSJ M9510100403 DECAL; CAUTION ............1 ... M91010040, DCA220SSJU MUFFLER GROUP B9504200004 DECAL; WARNING ENGINE EXHAUST ...... 1 ... B90420000, DCA220SSJ M9503200004 DECAL; WARNING ENGINE EXHAUST ...... 1 ... M90320000, DCA220SSJU FUEL TANK GROUP 1320620904 DECAL;...

  • Page 112: Terms And Condition Of Sale — Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profit or good will or for any Special order items.
  • Page 113 NOTE PAGE DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14) — PAGE 113...
  • Page 114 © COPYRIGHT 2014, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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