MULTIQUIP Power WHISPERWATT DCA-25SSIU2 Operation And Parts Manual
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MULTIQUIP Power WHISPERWATT DCA-25SSIU2 Operation And Parts Manual

Whisperwatt series 60 hz generator
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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
TM
WHISPERWATT
SERIES
MODEL DCA-25SSIU2
60 Hz GENERATOR
PARTS LIST NO. M1870300804
Revision #0 (01/27/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Power WHISPERWATT DCA-25SSIU2

  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATT SERIES MODEL DCA-25SSIU2 60 Hz GENERATOR PARTS LIST NO. M1870300804 Revision #0 (01/27/06) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 3 © COPYRIGHT 2005, MULTIQUIP INC. MQ Power Inc, Ultra-Silent series, and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS COMPONENT DRA COMPONENT DRAWINGS COMPONENT DRA WINGS WINGS WINGS COMPONENT DRA COMPONENT DRA WINGS MQ POWER DCA-25SSIU2 (60 HZ) MQ POWER DCA-25SSIU2 (60 HZ) MQ POWER DCA-25SSIU2 (60 HZ) MQ POWER DCA-25SSIU2 (60 HZ) MQ POWER DCA-25SSIU2 (60 HZ) WHISPER WHISPER WHISPERW W W W W A A A A A TT™...

  • Page 5: Here's How To Get Help

    **Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items. NOTE: DISCOUNTS ARE SUBJECT TO CHANGE Direct TOLL-FREE access MQPOWER A Division of Multiquip Inc. to our Parts Department: POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 Toll-free nationwide —...

  • Page 6: Specifications

    DCA-25SSIU2 (60 HZ)— SPECIFICATIONS t a r i f i o i t i v l e i f , d l l e s a l i t r o t i t c r a t h t i l a r a t l a t l...
  • Page 7 DCA-25SSIU2 (60 HZ)— DIMENSIONS (TOP, SIDE AND FRONT) r e f . t f r e f r e t . t f r e t . n i . n i . n i . n i . n i .

  • Page 8: Safety Message Alert Symbols

    DCA-25SSIU2 (60 HZ) — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Potential hazards associated with the operation of this Safety precautions should be followed at all times when equipment will be referenced with " Hazard Symbols " which operating this equipment.
  • Page 9 DCA-25SSIU2 (60 HZ) — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS CAUTION - RESPIRATORY HAZARDS NEVER operate equipment with covers, ALWAYS wear approved respiratory or guards removed. Keep fingers , hands , protection. hair and clothing away from all moving parts to prevent injury.

  • Page 10: Rules For Safe Operation

    DCA-25SSIU2 (60 HZ)— RULES FOR SAFE OPERATION ■ ALWAYS check the machine for loosened threads or bolts DANGER - READ THIS MANUAL! before starting. Failure to follow instructions in this manual may lead to ■ NEVER operate the generator in an explosive atmosphere serious injury or even DEATH ! This equipment is to be or near combustible materials.
  • Page 11 DCA-25SSIU2 (60 HZ)— RULES FOR SAFE OPERATION Generator Grounding DANGER - ELECTROCUTION HAZARDS To guard against electrical shock and possible damage to During operation of this generator, there the equipment, it is important to provide a good EARTH exists the possibility of electrocution, ground.
  • Page 12 DCA-25SSIU2 (60 HZ)— RULES FOR SAFE OPERATION Maintenance Safety Battery Safety ■ The electrical voltage required to operate the generator Use the following guidelines when handling the battery: can cause severe injury or even death through physical ■ The battery contains acids that can contact with live circuits.
  • Page 13 DCA-25SSIU2 (60 HZ)— RULES FOR SAFE OPERATION ■ The maximum speed for highway towing is 55 MPH Towing & Transporting Safety unless posted otherwise. Recommended off-road towing To reduce the possibility of an accident while transporting is not to exceed 15 MPH or less depending on type of the generator on public roads, always make sure the trailer terrain.

  • Page 14: Generator Decals

    DCA-25SSIU2 (60 HZ)— GENERATOR DECALS The DCA-25SSIU2 (60 Hz) Whisperwatt ™ Generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.
  • Page 15 DCA-25SSIU2 (60 HZ)— GENERATOR DECALS Figure 3. Generator Decals (Continued) DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06) — PAGE 15...

  • Page 16: Installation

    DCA-25SSIU2 (60 HZ)— INSTALLATION Figure 4. Typical Generator Grounding Application PAGE 16 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 17 DCA-25SSIU2 (60 HZ)— INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide or ground.

  • Page 18: General Information

    DCA-25SSIU2 (60 HZ)— GENERAL INFORMATION Open Delta Excitation System DCA-25SSIU2 (60 Hz) Series Familiarization The DCA-25SSIU2 (60 HZ) generator is equipped with the Generator state of the art " Open-Delta " excitation system. The open The MQ Power Model DCA-25SSIU2 (60 Hz) is a 20 kW delta system consist of an electrically independent winding generator (Figure 5) that is designed as a high quality portable wound among stationary windings of the AC output section.
  • Page 19 DCA-25SSIU2 (60 HZ)— MAJOR COMPONENTS t a r r o j y l b s e l y l b r i A l i F r e t y l b f f u r e l y l b y l b y l b e t t...
  • Page 20 DCA-25SSIU2 (60 HZ)— GENERATOR CONTROL PANEL Figure 6. Generator Control Panel Located behind the generator control panel is the Generator The definitions below describe the controls and functions of the Control Box . This box contains some of the necessary DCA-25SSIU2 (60 HZ) Generator Control Panel (Figure 6).
  • Page 21 DCA-25SSIU2 (60 HZ)— ENGINE OPERATING PANEL Figure 7. Engine Operating Panel Pre-heat Lamp - This indicates when the engine is The definitions below describe the controls and functions of ready for starting during cold weather operating the DCA-25SSIU2 (60 HZ) " Engine Operating Panel " conditions.
  • Page 22 DCA-25SSIU2 (60 HZ)— OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel Output Terminal Familiarization The Output Terminal Panel (Figure 8) shown below is located The “ Output Terminal Panel ” (Figure 9) is provided with the on the right-hand side (left from control panel) of the generator. following: Lift up on the cover to gain access to receptacles and terminal ■...
  • Page 23 DCA-25SSIU2 (60 HZ)— OUTPUT TERMINAL PANEL FAMILIARIZATION Figure 11. Voltage Regulator Control Knob Each auxiliary receptacle is protected by a 50 amp circuit breaker. These breakers are located directly above the GFCI receptacles. Remember the load output (current) on all three Figure 9.
  • Page 24 DCA-25SSIU2 (60 HZ)— OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Blower Fan Loads can be connected to the generator by the Output This unit has an intake fan located at the rear of the machine Terminal Lugs or the convenience receptacles (Figure 13). to draw outside air into the cabinet to cool the engine.

  • Page 25: Load Application

    DCA-25SSIU2 (60 HZ)— LOAD APPLICATION Single Phase Load Three Phase Load Always be sure to check the nameplate on the generator When calculating the power requirements for 3-phase power and equipment to insure the wattage, amperage, frequency, use the following equation: and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

  • Page 26: Generator Outputs

    DCA-25SSIU2 (60 HZ)— GENERATOR OUTPUTS Voltage Selector Switch Generator Amperage The voltage selector switch (Figure 16) is located above Table 8 describes the generator’s current output capability the output terminal panel’s Hard Wire Hook-up Panel . It for both 1Ø-phase and 3Ø phase applications. has been provided for ease of voltage selection.

  • Page 27: Gauge Reading

    DCA-25SSIU2 (60 HZ)— GAUGE READING How to Read the Output Terminal Gauges. Reading Amperage The gauges and selector switches on the control panel To determine the amperage at a terminal lug, set the DO NOT effect the generator output. They are provided to AC Ammeter Change-Over Switch to the appropriate setting (Figure 20) to activate the AC Ammeter Gauge help observe how much power is being supplied at the...

  • Page 28: Output Terminal Panel Connections

    DCA-25SSIU2 (60 HZ)— OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages Various output voltages can be obtained using the Output 1. Place the voltage selector switch in the 3Ø 240/139 Terminal Lugs .. The voltages at the terminals are depen- position as shown in Figure 25.

  • Page 29: Output Terminal Panel Connections

    DCA-25SSIU2 (60 HZ)— OUTPUT TERMINAL PANEL CONNECTIONS 3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug Voltages 1. Place the voltage selector switch in the 3Ø 480/277 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 27. position as shown in Figure 29.

  • Page 30: Pre Setup

    DCA-25SSIU2 (60 HZ)— PRE-SETUP Fuel Check Circuit Breakers To protect the generator from an overload, a 3-pole, 60 amp, DANGER - EXPLOSION/FIRE HAZARDS main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, Fuel spillage on a hot engine can cause a fire or explosion .
  • Page 31 DCA-25SSIU2 (60 HZ)— PRE-SETUP Refueling Procedure: Remove fuel cap and fill fuel tank as shown in Figure 34. WARNING - RESPIRATORY HAZARDS Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes.
  • Page 32 DCA-25SSIU2 (60 HZ)— PRE-SETUP Coolant (Isuzu Antifreeze/Summer Coolant/Water) Cleaning the Radiator Isuzu recommends Isuzu Antifreeze/Summer Coolant for The engine may overheat if the radiator fins become use in their engines, which can be purchased in concentrate overloaded with dust or debris. Periodically clean the radiator (and mixed with 50% demineralized water) or pre-diluted.
  • Page 33 DCA-25SSIU2 (60 HZ)— PRE-SETUP Battery When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery Always maintain battery fluid level between the specified terminals when the ignition is in the operate or start marks.

  • Page 34: Generator Start-Up Procedure

    DCA-25SSIU2 (60 HZ)— GENERATOR START-UP PROCEDURE 5. Place the voltage selector switch in the desired voltage Before Starting position (Figure 41). CAUTION - LETHAL EXHAUST HAZARD The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating . Direct exhaust away from nearby personnel. WARNING - STARTING THE GENERATOR NEVER! manually start the engine with the main , GFCI or auxiliary circuit breakers in the ON (closed) position.
  • Page 35 DCA-25SSIU2 (60 HZ)— GENERATOR START-UP PROCEDURE 9. The generator's frequency meter (Figure 44) displays 13. The engine oil pressure gauge (Figure 48) will indicate the 60 cycle output frequency in HERTZ. the oil pressure (kg/cm ) of the engine. Under normal operating conditions the oil pressure is between 28 ~71 psi (193 ~490 kPa).
  • Page 36 DCA-25SSIU2 (60 HZ)— GEN. START-UP PROCEDURE/SHUTDOWN 16. Turn the main , GFCI , and aux . circuit breakers to the “ON” position (Figure 51). Figure 53. Main, AUX. and GFCI Circuit Breakers (OFF) 2. Let the engine cool by running it for 3-5 minutes with no Figure 51.

  • Page 37: Maintenance

    DCA-25SSIU2 (60 HZ)— MAINTENANCE s l e r i A e t t d i c l e v t l e i t i d s t r e t l i r i A l i F r e t I , t i s n i s t...

  • Page 38: Maintenance

    DCA-25SSIU2 (60 HZ)— MAINTENANCE Air Removal Flushing Out Radiator and Replacing Coolant  Open both cocks located at the crankcase side and at If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or the lower part of the radiator and drain coolant.
  • Page 39 DCA-25SSIU2 (60 HZ)— MAINTENANCE Jacket Water Heater and Internal Battery Charger If the generator will be used daily, the battery should normally 120 VAC Input Receptacles (OPTIONAL) not require charging. If the generator will be idle (not used) for long periods of time, apply power to the battery charger This generator can be optionally equipped with two 120 VAC, receptacle via commercial power using an power cord of 20 amp input receptacles located on the output terminal...

  • Page 40: Trailer Maintenance

    DCA-25SSIU2 (60 HZ)— TRAILER MAINTENANCE Trailer Maintenance 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters This section is intended to provide the user with generic (175,185,205, etc.). The tire diameter must match the trailer service and maintenance information.
  • Page 41 DCA-25SSIU2 (60 HZ)— TRAILER MAINTENANCE Brakes Hydraulic Surge Brakes Trailer brakes should be inspected the first 200 miles of Hydraulic surge brakes (Figure 56) should not require any operation. This will allow the brake shoes and drums to seat special attention with the exception of routine maintenance properly.

  • Page 42: Trailer Maintenance

    DCA-25SSIU2 (60 HZ)— TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Suspension Tires and wheels are a very important and critical The leaf suspension springs and associated components components of the trailer. When specifying or replacing the (Figure 58) should be visually inspected every 6,000 miles trailer wheels it is important the wheels, tires, and axle are for signs of excessive wear, elongation of bolt holes, and properly matched.
  • Page 43 DCA-25SSIU2 (60 HZ)— TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1.

  • Page 44: Trailer Wiring Diagram

    DCA-25SSIU2 (60 HZ)— TRAILER WIRING DIAGRAM Figure 60. Trailer/Towing Vehicle Wiring Diagram PAGE 44 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)

  • Page 45: Generator Wiring Diagram

    DCA-25SSIU2 (60 HZ)— GENERATOR WIRING DIAGRAM Figure 61. Generator Wiring Diagram DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06) — PAGE 45...

  • Page 46: Engine Wiring Diagram

    DCA-25SSIU2 (60 HZ)— ENGINE WIRING DIAGRAM Figure 62. Engine Wiring Diagram PAGE 46 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)

  • Page 47: Generator Troubleshooting

    DCA-25SSIU2 (60 HZ)— TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company's business office or service plant.

  • Page 48: Engine Troubleshooting

    DCA-25SSIU2 (60 HZ)— TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 21 (Engine Troubleshooting) as a basic guideline for troubleshooting the Engine. If the problem cannot be remedied, consult our company's business office or service plant.
  • Page 49 DCA-25SSIU2 (60 HZ)— TROUBLESHOOTING (ENGINE) l i f r e t o l c t r i r i A e l c i t c . t u i n i i t c f l a i t c c a l i t u l .

  • Page 50: Explanation Of Code In Remarks Column

    EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.

  • Page 51: Suggested Spare Parts

    DCA-25SSIU2 (60 HZ)— SUGGESTED SPARE PARTS DCA-25SSIU2 (60 HZ) ULTRA-SILENT GENRATOR W/ISUZU AA-4LE2 ENGINE 1 TO 3 UNITS Qty. Description 5 ..2944566410 ..FILTER, OIL 5 ..8943692993 ..FILTER, FUEL 3 ..0602046321 ..ELEMENT, AIR 1 ..8972606490 ..BELT, FAN 1 ..
  • Page 52 DCA-25SSIU2 (60 HZ)— GENERATOR ASSY. GENERATOR ASSY. PAGE 52 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 53 DCA-25SSIU2 (60 HZ)— GENERATOR ASSY. GENERATOR ASSY. PART NO. PART NAME QTY. REMARKS B1110200602 ROTOR ASSY..........1 ....INCLUDES ITEMS W/ FIELD ASSY. 7961025004 RECTIFIER 0601822630 SURGE ABSORBER, TNR23G471K 8001070003 8351611004 COUPLING DISK 8351612004 WASHER, COUPLING HUB B1112300003 BALANCING PLATE ........1 ....PURCHASE SET OF 1-10 0010310025 HEX, HEAD BOLT 0042510000...
  • Page 54 DCA-25SSIU2 (60 HZ)— CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 54 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)

  • Page 55: Control Box Assembly

    DCA-25SSIU2 (60 HZ)— CONTROL BOX ASSY. CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS M1213000902 CONTROL BOX 0601870430 CIRCUIT BREAKER, GD3060D33 3P 60A T.C. 12V DC 0021004075 MACHINE SCREW 0601842384 RESISTOR, GG20W 50 OHM 0021004010 MACHINE SCREW 0601823240 RECTIFIER, DE45 0027104030 MACHINE SCREW 0601815759...
  • Page 56 DCA-25SSIU2 (60 HZ)— CONTROL BOX ASSY. CONTROL BOX ASSY.(CONT.) PAGE 56 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 57 DCA-25SSIU2 (60 HZ)— CONTROL BOX ASSY. CONTROL BOX ASSY.(CONT.) PART NO. PART NAME QTY. REMARKS 0601808985 AC AMMETER, ACF-6 0~50A/100A:5A 0601801040 CHANGE-OVER SWITCH, AMMETER, SL-2 AS 0601806859 AC VOLTMETER, SCF-6, 0~600V 0601801041 CHANGE-OVER SWITCH, VOLTMETER, SL-2 VS 0601840073 RHEOSTAT (VOLT. REGULAT.) RA20A2SE102BJ 2W 1KΩ 0601840121 KNOB, 25N M1223100004...
  • Page 58 DCA-25SSIU2 (60 HZ)— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANNEL ASSY. PAGE 58 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 59 DCA-25SSIU2 (60 HZ)— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PART NO. PART NAME QTY. REMARKS 8970444180 IGNITION SWITCH ..........1 ... INCLUDES ITEM W/ 8944024980 KEYS, IGNITION SWITCH 0602103092 PREHEAT LAMP ............ 1 ... INCLUDES ITEM W/# 0601810245 BULB, E-10 T-10 DC18V 0602120095 TACHOMETER,...
  • Page 60 DCA-25SSIU2 (60 HZ)— ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 60 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 61 DCA-25SSIU2 (60 HZ)— ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS M1923200044 ENGINE, ISUZU AA-4LE2 DA-05 0602041210 CARTRIDGE, OIL FILTER, ISUZU 894456-7411 M1305200304 ENGINE FOOT M1305200204 ENGINE FOOT 0010310025 HEX, HEAD BOLT 0040010000 SPRING WASHER 0041210000 PLAIN WASHER 0605000066...
  • Page 62 DCA-25SSIU2 (60 HZ)— ENGINE & RADIATOR ASSY. (CONT.) ENGINE & RADIATOR ASSY.(CONT.) PAGE 62 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 63 DCA-25SSIU2 (60 HZ)— ENGINE & RADIATOR ASSY. (CONT.) ENGINE & RADIATOR ASSY.(CONT.) PART NO. PART NAME QTY. REMARKS 0602022561 90 DEGREE ELBOW, 33982-10-10+ 0603306590 CONNECTOR, 10WFTX-S 0603300285 LOCKNUT, 10WLN 0605511395 VALVE, XV500P-8 0603306395 HOSE JOINT, 30182-8-10 0602021070 CAP, 10FNTX-S 0269200280 DRAIN HOSE, 836-10 M9602000003 DRAIN JOINT...

  • Page 64: Output Terminal Assy

    DCA-25SSIU2 (60 HZ)— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 64 —...

  • Page 65: Output Terminal Assy

    DCA-25SSIU2 (60 HZ)— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PART NO. PART NAME QTY. REMARKS M1230700003 TERMINAL PANEL M9220000004 OUTPUT TERMINAL BOLT M9220000104 TIE BOLT 0039308000 HEX, NUT 0040008000 SPRING WASHER 0041408000 PLAIN WASHER 0016906020 HEX, HEAD BOLT M1236100313 TERMINAL COVER M1236100404 OUTPUT WINDOW 0605010040...
  • Page 66 DCA-25SSIU2 (60 HZ)— BATTERY ASSY. BATTERY ASSY. PAGE 66 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 67 DCA-25SSIU2 (60 HZ)— BATTERY ASSY. BATTERY ASSY. PART NO. PART NAME QTY. REMARKS 0602220185 BATTERY M9310500014 BATTERY SHEET M9103000304 BATTERY BAND 0602220920 BATTERY BOLT SET 0040006000 SPRING WASHER M1348400204 BATTERY CABLE M2346400104 BATTERY CABLE 0016910020 HEX HEAD BOLT 0040510000 TOOTHED WASHER DCA-25SSIU2 (60 HZ)—...
  • Page 68 DCA-25SSIU2 (60 HZ)— MUFFLER ASSY. MUFFLER ASSY. PAGE 68 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 69 DCA-25SSIU2 (60 HZ)— MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 0602300390 MUFFLER 0016908020 HEX HEAD BOLT M1333201703 EXHAUST PIPE 8970420280 GASKET ............1 ..REPLACES P/N 0602320100 M1333200014 GASKET 0207008000 HEX NUT 0016908035 HEX HEAD BOLT M1330400204 COVER 0016906016 HEX HEAD BOLT...
  • Page 70 DCA-25SSIU2 (60 HZ)— FUEL TANK ASSY. FUEL TANK ASSY. PAGE 70 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 71 DCA-25SSIU2 (60 HZ)— FUEL TANK ASSY. FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS M1363000212 FUEL TANK 0605505070 CAP, FUEL TANK M1363200004 TANK BAND M9310500104 SUPPORTER SHEET 0016908020 HEX HEAD BOLT 0207308000 HEX NUT 0222100080 RUBBER SHEET M9200000003 DRAIN JOINT M9200200004 DRAIN BOLT 0150000018...
  • Page 72 DCA-25SSIU2 (60 HZ)— ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 72 —...
  • Page 73 DCA-25SSIU2 (60 HZ)— ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS M1413002802 BASE M1413400004 UNDER COVER 0016908020 HEX HEAD BOLT M1423001802 FRONT FRAME M1493104903 ACOUSTIC SHEET 0016908020 HEX HEAD BOLT M1423200304 COVER, FRONT FRAME M1493100604 ACOUSTIC SHEET 0016908020 HEX HEAD BOLT M1433000203 CENTER FRAME...
  • Page 74 DCA-25SSIU2 (60 HZ)— ENCLOSURE ASSY. (CONT.) ENCLOSURE ASSY.(CONT.) ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 74 —...
  • Page 75 DCA-25SSIU2 (60 HZ)— ENCLOSURE ASSY. (CONT.) ENCLOSURE #1 ASSY.(CONT.) PART NO. PART NAME QTY. REMARKS 0016908055 HEX HEAD BOLT 0016908020 HEX HEAD BOLT M1453003803 SIDE DOOR M1493405604 ACOUSTIC SHEET M1453003903 SIDE DOOR M1493405704 ACOUSTIC SHEET M1453004003 SIDE DOOR M1493405804 ACOUSTIC SHEET M1453004103 SIDE DOOR M1493405904...
  • Page 76 DCA-25SSIU2 (60 HZ)— RUBBER SEALS ASSY. ENCLOSURE ASSY. PAGE 76 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)
  • Page 77 DCA-25SSIU2 (60 HZ)— RUBBER SEALS ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS 0228901170 SEAL RUBBER 0228900695 SEAL RUBBER 0228900725 SEAL RUBBER M1490300004 SEAL RUBBER 0228800325 SEAL RUBBER 0228900370 SEAL RUBBER 0228900550 SEAL RUBBER 0228900560 SEAL RUBBER 0229200595 SEAL RUBBER 0228900620 SEAL RUBBER 0229200750...

  • Page 78: Name Plate And Decals

    DCA-25SSIU2 (60 HZ)— NAMEPLATE AND DECALS NAMEPLATE AND DECALS ASSY. PAGE 78 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)

  • Page 79: Nameplate And Decals

    DCA-25SSIU2 (60 HZ)— NAMEPLATE AND DECALS NAMEPLATE AND DECALS ASSY. PART NO. PART NAME QTY. REMARKS M1550000104 DECAL; NOTE ..............1 ..... M15000010 M1550000204 DECAL; NOTE ..............1 ..... M15000020 M1550001603 DECAL; GENERATOR CONTROL ........1 ..... M15000160 M1550017003 DECAL; ENGINE OPERATING ........1 ..... M15000170 M1550001803 DECAL;...

  • Page 80: Terms And Condition Of Sale - Parts

    Special order items. item with respect to which damages are claimed, Return shipments will be accepted and credit and in no event shall Multiquip be liable for loss e. Electrical components. will be allowed, subject to the following provi-...
  • Page 81 NOTE PAGE DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06) — PAGE 81...
  • Page 82 FAX: 310-638-8046 310-537-3700, EXT. 279 Manufactured for Multiquip Inc. DENYO CO., LTD, JAPAN Your Local Dealer is: MQ POWER A Division of Multiquip Inc. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-632-2656 E-mail: mqpower@multiquip.com Internet: www.mqpower.com...

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