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Table of Contents
Related Manuals for Dixon KODIAK SE 6125 KOH BF
Summary of Contents for Dixon KODIAK SE 6125 KOH BF
- Page 1 Operator Manual KODIAK SE 5223 VAN / 965871801 KODIAK SE 6125 KOH / 965871802 KODIAK SE 5223 VAN BF / 965884601 KODIAK SE 6125 KOH BF / 965884701 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
- Page 2 ©2008 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A.
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Page 3: Table Of Contents
CONTENTS INTRODUCTION ............... 5 Safety System............37 Driving and Transport on Public Roads ...... 5 Engine Cooling Air Intake ......... 38 Towing................. 5 Throttle Cable ............38 Operating ..............5 Choke Cable ............38 Good Service .............. 6 Air Filter ..............39 SyMBOlS AND DECAlS .......... - Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
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Page 5: Introduction
INTRODUCTION Congratulations Towing Thank you for purchasing a Dixon ride-on mower. This If machine is equipped with a tow hitch, use extreme machine is built for superior efficiency to rapidly mow caution when towing. Never allow children or others in primarily large areas. -
Page 6: Good Service
INTRODUCTION Good Service Dixon’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. -
Page 7: Symbols And Decals
Do not stand here Noise emissions to the surroundings in accordance with the European Union’s directive. The machine’s emission is stated in the chapter TECHNICAl DATA and on the decals. Only machines for European Use protective glasses Use protective gloves market Dixon-... - Page 8 Severing of fingers Do not open or Careful backing up, Careful going exposure to and toes remove safety watch for other forward, watch for thrown objects shields while people other people engine is running Moving sharp blades under cover -Dixon...
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Page 9: Safety
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light. Dixon... - Page 10 Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects, or other reproductive system damage. The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces. -Dixon...
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Page 11: Personal Safety Equipment
Use extra care while operating machine with slopes greater than 10 degrees. And grass catchers or other attachments; they can do not drive across any slopes. affect the stability of the machine. • Do not use on steep slopes. Dixon... - Page 12 Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. 8011-517 Never allow children to operate the machine 8011-518 Keep children away from work area -Dixon...
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Page 13: Safe Handling Of Gasoline
• Check the fuel level before each use and leave space for the fuel to expand, as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow. Dixon... -
Page 14: General Maintenance
• Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks. • The battery can explode and cause serious injury/damage. -Dixon... - Page 15 8009-728 Risk of sparking • Never make adjustments with the engine running. • The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine. Dixon...
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Page 16: Transport
The parking brake is not sufficient to lock the lifted by hand. machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over. -Dixon... -
Page 17: Rollover Protection System (Rops)
ROPS must be replaced. operator. • Check all bolts including seat belt for correct torque before each use. • Check ROPS structure for damage before each use. • ROPS bar is NOT intended for use in sub zero temperatures. Dixon... -
Page 18: Controls
CONTROlS This operator’s manual describes the Dixon Zero Transmission from the engine is made via a belt-driven Turn Rider. The rider is fitted with either a Kohler or hydraulic pumps. Using the left and right steering Briggs & Stratton four-stroke overhead valve engine controls, the flow is regulated and thereby the direction developing 23-25 horse power*. -
Page 19: Steering Control Levers
If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward, they can be adjusted. 8011-7912 1. Forward 2. Neutral 3. Neutral slot, Neutral lock 4. Reverse Motion control lever, right side Dixon-... -
Page 20: Parking Brake
USE FUll THROTTlE WHEN MOWING, for best mower performance and battery charging. 8061-017 Throttle control Blade Switch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed. 8061-017 Blade switch -Dixon... -
Page 21: Ignition Switch
They are accessed by tilting the seat forward. They are flat pin fuses of the same type used in automobiles. There are two fuses with ratings and functions: 20 Amp Primary fuse 7.5 Amp Mower deck coupling 8011-420 Fuses Dixon-... -
Page 22: Fuel Tank
Wipe off any spilled oil may occur. or fuel. Do not store, spill or use gasoline near an open flame. When operating in temperatures below 32° F. (0° C.), use fresh, clean winter grade gasoline to insure good cold weather starting. -Dixon... -
Page 23: Fuel Shut Off Valve
The cutting height range is from 1½" (38mm) to 4½" (114mm) in ¼ (6mm) increments. The heights are measured from the ground up to the blade tip with the engine not running. 8050-117 The mower deck’s lifting lever Dixon-... -
Page 24: Hour Meter
It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG OIl icon will come on and shut off automatically. The hour meter cannot be manually reset. 8061-017 Hour meter -Dixon... -
Page 25: Operation
To zero turn While moving in a forward direction, first pull both control levers back until the mower stops or slows dramatically. Then by alternating one lever slightly to the forward position and the other in the reverse position. Dixon-... -
Page 26: Before Starting
Raise the mower deck by pulling the lifting lever backward to the locked position (transport position). Activate the parking brake. 8061-019 Pull parking brake upwards to activate. Disengage the mower blades by pressing the blade switch downwards. 8061-017 Blade switch -Dixon... - Page 27 Do not use the machine in enclosed spaces. 8061-017 Set the throttle If the engine is cold, the choke lever should be pushed to the ON position. 8061-017 Set the choke control Dixon-...
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Page 28: Weak Battery
CHASSIS GROUND on the mower with the discharged battery, away from the fuel tank and battery. To remove cables, reverse order Remove BLACK cable first from chassis and then from the fully charged battery. Remove RED cable last from both batteries. -Dixon... -
Page 29: Running
Turning on the spot (zero turn) can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. 8061-017 Set blade engagement and throttle control Dixon-... -
Page 30: Operating On Hills
This may cause the mower to suddenly stop. • To restart movement, release the parking brake. • Pull the control levers back to the center of the mower and press forward to regain forward motion. • Make all turns slowly. 8061-019 Parking brake released -Dixon... -
Page 31: Mowing Tips
Avoid flooding water on top surface, slopes up and down, never side engine and electrical components. to side. Avoid sudden directional changes. • When the mulching kit is used, it is important that the mowing interval is frequent. Dixon-... -
Page 32: Stopping The Engine
Remove key. Always remove key when leaving the mower to prevent unauthorized use. IMPORTANT INFORMATION Leaving the ignition switch in any other position than “OFF” will cause the battery to be discharged. 8061-020 Place controls in neutral position to stop -Dixon... -
Page 33: Manually Moving Unit
Reverse the procedure to reset the pump, makng sure the outer locknut is tightened. 8011-507 Pump release valves IMPORTANT INFORMATION Tighten the valve moderately. Do not overtighten the valve when closing. That can damage the valve seat. Dixon- English... -
Page 34: Maintenance
● Clean the engine’s cooling air intake 2) ● ● Clean the air cleaner’s pre-filter 2) (foam) ● ● Clean the air cleaner’s filter cartridge 2) (paper filter) ♦ ♦ Check/adjust the parking brake ♦ ♦ Inspect muffler/Spark arrester -Dixon... - Page 35 • Turn the ignition switch to “OFF” position and remove the key. • Make sure the blades and all moving parts have completely stopped. • Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug. Dixon-...
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Page 36: Battery
First connect RED battery cable to positive (+) battery terminal with hex bolt and hex nut. Connect BlACK grounding cable to negative CZ-22 (-) battery terminal with remaining hex bolt and 1. Terminal guard hex nut. 2. Access doors Battery cleaning and installation Close access doors. -Dixon... -
Page 37: Ignition System
In order to be able to drive, the driver must engaged and the driver temporarily moves off the sit in the seat and release the parking brake drivers seat. before the steering controls can be moved into the neutral position, otherwise the engine will stop. Dixon-... -
Page 38: Engine Cooling Air Intake
Check that the choke cable is mounted in the upper lever, see illustration. Push the choke cable’s outer casing as far to the left as possible and tighten the clamping screw. 8011-555 Adjusting the choke cable -Dixon... -
Page 39: Air Filter
Remove the end cover of the air filter housing by unhooking the two retaining clips at each side. IMPORTANT INFORMATION Do not use compressed air to clean the air filter. Filter should be assembled dry and not be oiled. 8011-448 Removing the end cover Dixon... -
Page 40: Fuel Filter
Regularly check that the fuel pump’s air filter is free from dirt. Remove the screws and open the pump, no hoses need be removed. The filter can be cleaned with a brush if necessary. Replace the filter on the console. 8009-147 Fuel pump air filter -Dixon... -
Page 41: Tire Pressures
Visually check that no damage is found on the lever, cables, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action. To adjust the parking brake, contact the Dixon service workshop. IMPORTANT INFORMATION The machine must be absolutely standing still when applying the parking brake. -
Page 42: V-Belts
Double check belt routing to make sure it matches the routing decal, and the belt does 8011-764 1. Clutch pulley not have any twist. Correct as needed. 2. Deck belt Replace belt shields on both mandrel housings Belt routing, deck belt and secure with fasteners. -Dixon... -
Page 43: Pump Belt
Electric clutch pulley. Idler spring Wrap the belt around the engine pulley. Clutch stop Pump belt removal Reattach the spring on the pump idler arm. Reinstall the deck belt. (see Deck Belt Removal in this section of the manual). Dixon-... -
Page 44: Cutting Blades
Install and tighten blade bolt securely. • Torque blade bolt to 90 ft/lbs (122 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Dixon bolt if required. Do not use lower grade hardware than 1. Blade specified. 2. Blade bolt (special) 3. -
Page 45: Adjusting The Mower Deck
NOTE: This will place the mower deck in a base 1. lift arm measurement position. Additional adjustment may be 2. Mounting bolts required to achieve desired cut for the type of grass or Leveling the mower deck conditions being mowed. Dixon-... -
Page 46: Anti-Scalp Rollers
The rollers should be approximately ¼" (6.5 mm) from ground. Do not adjust the rollers to support the deck. IMPORTANT INFORMATION The anti-scalp rollers must not be used for gauge wheels or the roller and deck may be damaged. -Dixon... -
Page 47: Cleaning
Excessive loads created 8011-619 1. Caster yoke by foam filled tires will cause premature 2. Caster bolt failures. 3. Caster spacer Only use O.E.M. specified tires. Caster wheels Hardware Check daily. Inspect the entire machine for loose or missing hardware. Dixon-... -
Page 48: Lubrication
When lubricating with grease, unless otherwise stated, continues to slip after cleaning, it must be replaced. use a high grade molybdenum disulphide grease. Gasoline or other petroleum products must not be used to clean belts. For daily use, the machine should be lubricated twice weekly. -Dixon... -
Page 49: Cables
Deck Spindle lower the cutting deck completely. If you use grease gun without rubber hose, the foot plate must be removed. lubricate with a grease gun, one zerk, 2-3 strokes. Use only good quality bearing grease. 8011-732 Deck spindle Dixon-... -
Page 50: Deck Outer Spindle
Used engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal location. Avoid skin contact; wash with soap and water in case of spills. -Dixon... -
Page 51: Engine Oil Levels
Allow the oil to run out into the container. Reinstall the oil drain valve cap. Replace the oil filter if necessary. Fill with new engine oil in accordance with Checking the Oil level. Start the engine. Run it for 3-5 minutes. Stop and recheck the oil level. Dixon-... -
Page 52: Hydraulic Pump
The following procedures are best performed with the After the vehicle has been used two times, the oil vehicle drive wheels off the ground, then repeated level should be checked while the oil is cold and under normal operating conditions. adjusted accordingly. -Dixon... -
Page 53: Troubleshooting
Clogged air filter Engine seems weak • Clogged air filter • Fouled spark plugs • Carburetor incorrectly adjusted • Air trapped in hydraulic system Machine vibrates • Blades are loose • Blades are incorrectly balanced • Engine is loose Dixon-... - Page 54 Different air pressure in tires on the left and right sides. • Bent blades • Suspending for the mower deck is uneven • Blades are dull • Driving speed too high • Grass is too long • Grass collected under the mower deck -Dixon...
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Page 55: Storage
Drain the fuel into purchase year, model, type, and serial number. an approved container outdoors and Always use genuine Dixon spare parts. far away from open flame. Never An annual check-up at an authorized service workshop use gasoline for cleaning. Use is a good way to ensure that your machine performs its a degreaser and warm water instead. -
Page 56: Schematics
SCHEMATICS -Dixon... -
Page 57: Technical Data
13 x 5.0-6, 4 ply Rear tires, turf pneumatic 23 x 9.5-12 23 x 10.5-12 Tire pressure 15 PSI / 103 kPa / 1 bar 15 PSI / 103 kPa / 1 bar *As rated by the engine manufacturer. Dixon-... - Page 58 51" / 130 cm Base Machine Width 60" / 152 cm 72" / 183 cm Overall Width, Chute Up 54" / 137 cm 63" / 157 cm Overall Width, Chute Down 67" / 170 cm 76" / 193 cm -Dixon...
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Page 59: Accessories
Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the manufacturer. Modifications to the unit may cause unsafe operations or damage the unit. Dixon-... -
Page 60: Conformity Certificates
Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents. CE requirements The Declaration of Conformity is included in the literature packet. -Dixon... -
Page 61: Service Journal
The need and advantages of leaving the machine for service every 300 hours. No remaining notes. The effects of service and maintaining a service journal on Certified: the machine’s resale value. Application areas for mulching. 15. Fill in the sales papers Dixon-... - Page 62 SERVICE JOURNAl Action Date, mtr reading, stamp, sign After the First 5-8 Hours □ 1. Change engine oil. -Dixon...
- Page 63 2. Sharpen/Replace mower blades if required. □ 3. Check the tire pressures. □ 4. Check battery with cables. □ 5. lubricate according to lubrication chart. □ 6. Check/clean the engine’s cooling air intake. □ 7. Clean the air cleaner’s prefilter (foam). Dixon-...
- Page 64 2. Clean/replace the air cleaner’s filter cartridge (paper filter) (shorter intervals for dusty operating conditions). □ 3. Change engine oil. □ 4. lubricate according to lubrication chart. □ 5. Check/adjust the parking brake. □ 6. Change hydraulic pump oil and filter. -Dixon...
- Page 65 □ 5. Replace the fuel filter. □ 6. Check V-belts. □ 7. Check tighten caster wheel axle bolts (every 200 hours). □ 8. Change the air filter’s paper cartridge. □ 9. Change hydraulic pump oil and filter. (200 hours) Dixon-...
- Page 66 2. Perform the 50-hour service. □ 3. Perform the 100-hour service. □ 4. Check/adjust the mower deck. □ 5. Clean the combustion chamber and grind the valve seats. □ 6. Check the engine valve clearance. □ 7. Replace the air cleaner’s prefilter (foam). -Dixon...
- Page 67 5. Replace the engine oil filter (100 hours). □ 6. Check/adjust the cutting height. □ 7. Check/adjust the parking brake (50 hours). □ 8. Clean/change the spark plugs (100 hours). □ 9. Change the fuel filter (100 hours). □ 10. Check the engine valve clearance. Dixon-...
- Page 68 SERVICE JOURNAl Action Date, mtr reading, stamp, sign -Dixon...
- Page 69 SERVICE JOURNAl Action Date, mtr reading, stamp, sign Dixon-...
- Page 72 P/N 115 126526 IR 08/16/08...