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KODIAK
Operator's manual
KODIAK 52, 21 KAW/968999576,
KODIAK 52, HONDA/968999577,
KODIAK 52, 20 KOH/968999578,
KODIAK 52, 25 KOH/968999579,
KODIAK 60, 25 KOH/968999580,
KODIAK 60, 25 B&S/968999581
Please read the operator's manual carefully
and make sure you understand the
instructions before using the unit.
®
ZTR
English
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Table of Contents
Troubleshooting
Related Manuals for Dixon KODIAK KODIAK 52, 21 KAW/968999576, KODIAK 52, HONDA/968999577, KODIAK 52, 20 KOH/968999578, KODIAK 52, 25 KOH/968999579, KODIAK
Summary of Contents for Dixon KODIAK KODIAK 52, 21 KAW/968999576, KODIAK 52, HONDA/968999577, KODIAK 52, 20 KOH/968999578, KODIAK 52, 25 KOH/968999579, KODIAK
- Page 1 ® ® KODIAK Operator’s manual KODIAK 52, 21 KAW/968999576, KODIAK 52, HONDA/968999577, KODIAK 52, 20 KOH/968999578, KODIAK 52, 25 KOH/968999579, KODIAK 60, 25 KOH/968999580, KODIAK 60, 25 B&S/968999581 Please read the operator’s manual carefully and make sure you understand the instructions before using the unit.
- Page 2 Observe all safety rules and become completely familiar with the controls. The information contained in this manual ® ® ® applies to all Dixon Kodiak mowers. ® See your authorized Dixon dealer for warranty service, parts and repairs or to...
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Page 3: Table Of Contents
TABLE OF CONTENTS Page SAFETY & WARNING...4-15 WARRANTY...16 SPECIFICATIONS...17 SEAT ADJUSTMENT...18 CONTROLS...19-21 OPERATION INSTRUCTIONS...22-32 CARE & MAINTENANCE...33-45 TROUBLESHOOTING...46-47 STANDARD SERVICE PARTS LIST...48 KODIAK ® Part Number 114518Rir - 11/07/06... -
Page 4: Safety & Warning
SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries. Blade Contact Tip Over Run Over Back Over... - Page 5 SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
- Page 6 WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in this manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower.
- Page 7 WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION (continued): Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting. Turn off blades when not mowing. Injury could occur from contact with moving parts.
- Page 8 WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION (continued): Never dismount mower without applying parking brake or stopping engine. Protect your eyes. Always wear safety goggles or safety glasses with side shields when operating mower. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries.
- Page 9 All slopes require extra caution. If you feel uneasy on a slope, do not mow it! Mow across the slope with your Dixon® ZTR® -- never up or down. This will decrease the risk of tip-over.
- Page 10 WARNING Failure to observe the following safety instructions could result in serious injury or death. SLOPE OPERATION (continued): DO (continued): Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over.
- Page 11 WARNING Failure to observe the following safety instructions could result in serious injury or death. SLOPE OPERATION (continued): DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embank- ments.
- Page 12 WARNING Failure to observe the following safety instructions could result in serious injury or death. FIRE HAZARDS: Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose.
- Page 13 WARNING Failure to observe the following safety instructions could result in serious injury or death. FIRE HAZARDS (continued): To prevent fire or explosion, keep sparks and open flames away from battery. Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off.
- Page 14 WARNING Failure to observe the following safety instructions could result in serious injury or death. CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen.
- Page 15 WARNING Failure to observe the following safety instructions could result in serious injury or death. SERVICE: Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices.
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Page 16: Warranty
First two years - 100% parts and labor subject to the conditions and limitations described herein with the exception of non-covered items specified below. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and limitations as described herein. -
Page 17: Specifications
SPECIFICATIONS ® KODIAK CHASSIS: 11 GA - rectangular tube SEAT: Designed for operator comfort by use of high-density closed cell foam padded back and arm rests, upholstered with Cordura water-repellent fabric. Seat is adjustable fore and aft. Mounted on operator suspension system. MOWER DECK: Made of 11 GA fabricated welded construction with external reinforcement ribs. -
Page 18: Seat Adjustment
SEAT ADJUSTMENT INSTRUCTIONS 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster. -
Page 19: Controls
CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD •From neutral position, gently push control levers for- ward. •To increase speed, move levers further forward. TO GO BACKWARDS •From neutral position, gently pull control levers toward you. - Page 20 CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position.
- Page 21 CONTROLS BLADE DRIVE: •Located on the control panel, on operator’s right. •To engage the mower blade, pull up on the switch. •To disengage mower blade, push down. CHOKE AND THROTTLE CONTROL LEVERS: •Located on control panel to operator’s right. •Throttle control for engine speed. •Choke for engine starting.
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Page 22: Operation Instructions
OPERATION INSTRUCTIONS The safe and successful operation of the KODIAK™ will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. -
Page 23: Starting
OPERATION INSTRUCTIONS CAUTION Failure to follow these instructions may result in personal injury. STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to 1/2 speed setting. If engine is cold, position choke lever to the “on”... - Page 24 Swing control levers inward d) Turn ignition switch to START Engine should not turn over or attempt to start. NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon® Dealer.
- Page 25 ON position. c) Engage blade drive. d) Raise slightly off seat. ENGINE SHOULD STOP! NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon® Dealer.
- Page 26 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings.
- Page 27 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. Never, under any circumstances, should you place hands or feet under the mower deck or in the chute while blades or impeller are still turning.
- Page 28 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Read and follow the installation instructions that are included with your grass catcher. Set engine speed control to the wide open or full setting.
- Page 29 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): 7. Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) needed for your mower. 8. Some mowing applications/use of grass catchers may require that an additional weight kit be fitted to the mower to counter the weight of grass in the bags.
- Page 30 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide. CAUTION To avoid personal injury, be sure that the deflector is properly installed on the discharge chute.
- Page 31 OPERATION INSTRUCTIONS GRASS HEIGHT & CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.
- Page 32 OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment is not recommended. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) lever. Never attempt to move the lever with the engine running.
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Page 33: Care & Maintenance
CARE AND MAINTENANCE WARNING Failure to observe the following instructions may result in personal injury. Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools. -
Page 34: Care And Maintenance
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. - Page 35 •Charge battery. Note: Your Dixon® mower comes equipped with a quick disconnect harness for the optional Dixon® Battery Manager. The Dixon® Battery Manager maintains the proper charge levels during periods of inactivity and may prevent premature battery failures.
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Page 36: Tires/Lubrication
CARE AND MAINTENANCE TIRES: Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires 15 lbs. Rear tires 15 lbs. Lug nuts or lug bolts should be checked regularly for tightness. LUBRICATION: CHASSIS: (11) grease zerks... - Page 37 CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition.
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Page 38: Changing The Engine Oil
CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The oil drain valve is located on either side of the engine crankcase (depending on the type of engine installed on your ZTR®). -
Page 39: Oil Fill/Filters
NOTE: Engine oil changes on the KODIAK™ will require replacement of the oil filter. These filters may be available from your local Dixon® Dealer. OIL FILTERS: 1. Replace filter each time the oil is changed. 2. Oil Filters can be obtained from your authorized engine dealer. - Page 40 CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION FLUID & FILTER SERVICE: Dirt or water in fluid can ruin the hydrostatic transmissions. SERVICE INTERVALS: 1. Initial filter service - 100 hours 2. Every 500 hours or once a year thereafter. RECOMMENDED FLUID: All temperatures - 15W-50 Synthetic Hydrostatic Fluid ~or if not available~ Normal Operating Temperatures - 20W50 engine oil...
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Page 41: Hydrostat Fluid Maintenance
OEM filter (P/N 539 102606) and 15W-50 Synthetic Hydrostatic Fluid. DO NOT USE OR ADD STANDARD (RED) HYDRAULIC/ TRANSMISSION OIL IN YOUR DIXON HYDROSTATIC DRIVE. DAMAGE TO THE DRIVE COMPONENTS MAY OCCUR. USE ONLY APPROVED 15W-50 SYNTHETIC... - Page 42 CARE AND MAINTENANCE NEUTRAL ADJUSTMENT 1. Lift seat. 2. Block up the unit so that the drive wheels are off the ground. 3. Loosen ball joint jam nuts on control rod. Note: The front jam nuts are left hand threads. 4.
- Page 43 SERIAL NUMBERS: The serial number is located on frame at rear of engine. WARRANTY: Refer to warranty information. PARTS/SERVICE: See your Dixon® dealer for replacement parts, warranty or service.
- Page 44 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: Before performing any service or adjustment check list: 1. Engage parking brake. 2. Place blade-switch in the disengaged position. 3. Turn ignition switch to “OFF” position and remove key. 4. Make sure blades and all moving parts have com- pletely stopped.
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Page 45: Care & Maintenance
CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE (continued): 6. Check rear blade measurement, should be 4 1/4” from ground, if not turn locknut on top of rear eyelbolt to achieve measurement. Repeat procedure on opposite side. 8. If deck leveling cannot be achieved call Technical Support at toll free number 1-877-288-6673. -
Page 46: Troubleshooting
TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - engage parking brake Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer... -
Page 47: Troubleshooting
TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive belt Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission- - - - - - - - - - - - - - - - - - - - - -consult dealer Transmission by-pass may be engaged- - - - - - - - - - - - -disengaged MOWER LOSES POWER OR TRANSMISSION OVERHEATS... -
Page 48: Standard Service Parts List
STANDARD SERVICE PARTS LIST 52" Blades *Hi-Lift - P/N 539 117911 *Factory installed Belts Engine to Mower Deck - P/N 539 114557 Engine to Hydros - P/N 539 106887 60" Blades *Hi-Lift - P/N 539 119840 *Factory installed Belts Engine to Mower Deck - P/N 539 114508 Engine to Hydros - P/N 539 106887 ENGINE AIR AND OIL FILTERS Refer to Engine Operator’s Manual for correct service intervals... - Page 49 OWNER’S INFORMATION Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DATE OIL CHANGED DATE ENGINE TUNED Dixon~401 N. Commerce St. Beatrice, NE 68310...
- Page 50 Dixon® and ZTR® are registered trademarks of Dixon The engine exhaust from this product contains WARNING: chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. DIXON 401 N. Commerce St.. Beatrice, NE 68310 Part No.