Related Manuals for Dixon 2004
Summary of Contents for Dixon 2004
- Page 1 Zeeter Series Zeeter Series Zeeter Series Zeeter Series Zeeter Series Model Year 2004 Model Year 2004 Model Year 2004 Model Year 2004 Model Year 2004 ZTR®...
- Page 2 IMPORTANT - READ CAREFULLY The Dixon ® ZEETER ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and...
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Page 3: Table Of Contents
I N D E X Page Safety....... . 4-12 Warranty Information ......13 Specifications. -
Page 4: Safety
SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH. The most common causes of injury to the operator or bystander... BLADE CONTACT TIP OVER RUN OVER BACK OVER ...read and understand this manual to prevent injuries. -
Page 5: Safety Alert Symbol
Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. SAFETY DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially... -
Page 6: General Operation
Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: •Read, understand, and follow all instructions in the manual and on the mower before starting. •Only allow responsible adults, who are familiar with the instructions, to operate the mower. - Page 7 GENERAL OPERATION (continued): •Turn off blades when not mowing. •Stop engine before removing grass catcher or unclogging chute. •Mow only in daylight or good artificial light. •Do not operate the mower while under the influence of alcohol or drugs. •Watch for traffic when operating near or crossing roadways.
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Page 8: Slope Operation
All slopes require extra caution. If you cannot back up the slope or if you feel •Mow across the slope with your Dixon ZTR - never up or down. •Remove obstacles such as rocks, tree limbs, etc. - Page 9 SLOPE OPERATION (continued): DO (continued) •Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope. •If front wheels lift off the ground, pull the levers back to stabilize the mower. DO NOT •Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
- Page 10 CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers NEVER assume children will stay where they •Keep children out of the mowing area and under the watchful care of another responsible adult. •Be alert and turn mower off if a child enters the area.
- Page 11 SERVICE: •Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never refuel the mower indoors.
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Page 12: Safety
SERVICE (continued): •Never run a mower inside a closed area. The exhaust fumes are toxic. •Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. •Never tamper with safety devices. Check their proper operation regularly. •Keep mower free of grass, leaves, or other debris buildup. -
Page 14: Specifications
S P E C I F I C A T I O N S CHASSIS: 11 gauge welded channel frame BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction. -
Page 15: S P E C I F I C A T I O N S
S P E C I F I C A T I O N S CHASSIS: 11 gauge welded channel frame BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA laser cut fabricated. -
Page 16: Specifications
S P E C I F I C A T I O N S CHASSIS: 11 gauge welded channel frame BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 13 GA stamped steel construction. -
Page 17: Controls
CONTROL LEVERS TO GO FORWARD: • From neutral position, gently push both control levers forward. • To increase speed, move levers further forward. TO GO BACKWARD: • From neutral position, gently pull both control levers toward you. T U R N I N G : •... -
Page 18: Parking Brake
The Dixon ZEETER has a unique transaxle that requires only two drive levers to control braking, turning, speed and direction. On initial operation, set throttle speed on slow. Operate with mower blade in “OFF” position. To avoid “over-controlling” the mower, use a light touch on the drive levers. - Page 19 TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis “ZERO TURNING RADIUS”. Each lever controls one side of the mower. NOTE: The pressure required to operate the mower is very light. BLADE DRIVE (30”): • Located to left of the operator. •...
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Page 20: Operation Instructions
OPERATION INSTRUCTIONS The safe and successful operation of the ZEETER Mower will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. -
Page 21: Before Operating Mower
OPERATION INSTRUCTIONS BEFORE OPERATING MOWER: Read and observe all safety instructions on your mower and in the manual. Read engine manufacturer’s operating and maintenance instructions. Check engine oil. Check fuel cap to be sure it is in place. Be sure parking brake is on. Mower blade drive is off. -
Page 22: Starting Instructions
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Parking brake must be on, and blade drive disengaged. Move throttle control to “choke” position if engine is cold, full throttle if warm. Insert ignition key and turn to “start” position. When engine starts, release ignition key. Key will return to “run” position. -
Page 23: Testing Of Safety Interlock Systems
In a SAFE AREA away from bystanders, start the engine. b) Engage blade drive switch. c) Raise slightly off seat. If any safety check fails: Do not operate the mower until the system has been checked and repaired by an authorized Dixon ZTR dealer! ENGINE SHOULD STOP! -
Page 24: Side Discharge Of The Clippings
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION 1. Set engine speed control to the wide open or full setting. - Page 25 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.
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Page 26: Mowing With A Mulching Attachment
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. - Page 27 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): 6. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. 7. Alternate mower direction. This will evenly disperse the mulched grass clippings over the lawn for even fertilization.
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Page 28: Care & Maintenance
CARE AND MAINTENANCE Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE •... -
Page 29: Care And Maintenance
CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet. C A U T I O N BATTERY: •This is a maintenance-free battery and the fluid level cannot be checked. -
Page 30: Cutter Blade Maintenance
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade bolt and remove blade. - Page 31 CARE AND MAINTENANCE TIRES: Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires Rear tires Lug nuts or lug bolts should be checked regularly for tightness. 9 x 3.50-4 16-21 lbs.
- Page 32 CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. Transaxle Drive Belt (all Zeeter Models) - P/N 7650 Adjust idler shock mount per diagram. Idler Weldment BELT TENSION No adjustment required. 30”...
- Page 33 CARE AND MAINTENANCE BELTS (continued): Adjust idler shock mount per diagram. Idler Weldment Engine to Mower Deck Belt - P/N 5861 No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will be observed both during engagement of the electric blade clutch and actual operation of the mower deck.
- Page 34 CARE AND MAINTENANCE Deck Removal - Zeeter 30” 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers. 3. Remove deck drive belt from engine pulley. 4. Using a slight upward twisting motion, remove link from engagement handle. 5.
- Page 35 CARE AND MAINTENANCE Deck Removal - Zeeter 36” 1. Place cut height lever in lowest cut position. 2. Loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine. Refer to illustration. 3.
- Page 36 CARE AND MAINTENANCE Deck Removal - Zeeter 42” 1. Place cut height lever in lowest cut position. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft.
- Page 37 CARE AND MAINTENANCE L U B R I C A T I O N : CHASSIS: LOCATIONS: SERVICE INTERVALS: RECOMMENDED GREASE: Name brand wheel bearing or (5) for 30” (6) for 36” (7) for 42” (1) each front wheel caster & front wheel hub (1) each mower deck hub Every 50 hours of operation...
- Page 38 CARE AND MAINTENANCE C A U T I O N CHANGING THE ENGINE OIL: 1. The oil drain valve is located on the lower left side of the engine crankcase. 2. Place a suitable container under the drain valve. 3. To drain, remove plug from 90 4.
- Page 39 CARE AND MAINTENANCE OIL FILL: 1. Drain oil. 2. Clean any spilled oil from engine and chassis. 3. Replace drain plug. 4. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature. PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS.
- Page 40 CARE AND MAINTENANCE DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system.
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Page 41: Rear Chain Adjustment
CARE AND MAINTENANCE REAR CHAIN ADJUSTMENT: CAUTION Proper tension for the rear chains is accomplished through the use of an adjuster located at mid-point of each rear chain. To adjust, tighten the nut on top of the rubber spring until the chain has approximately 1/4”... -
Page 42: Care & Maintenance
Refer to warranty information on Page 13, or see the Warranty Registration Form in your owner’s packet. PARTS/SERVICE: See your Dixon dealer for replacement parts, warranty or service. PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMCIALS WHICH MAY DAMAGE OR CAUSE HARM TO... -
Page 43: Standard Service Parts List
STANDARD SERVICE PARTS LIST ZEETER MODEL 30” Standard - P/N 2483 (Lo-lift) 30” Hi-Lift - P/N 2484 36” Standard - P/N 1324 (Lo-lift) 36” Hi Lift - P/N 1351 (R) 36” Hi Lift - P/N 1352 (L) 42” Standard - P/N 8688 (Hi-lift) 42”... -
Page 44: Troubleshooting
T R O U B L E S H O O T I N G 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - - - -disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - - - -engage parking brake Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer... - Page 45 T R O U B L E S H O O T I N G 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - replace drive belt Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - consult dealer 7.
- Page 46 NOTES...
- Page 47 DATE OIL CHANGED: ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 FAX 620-251-4117 Name ________________________________ Address ________________________________ DATE ENGINE TUNED: __________________ ___________________...
- Page 48 ZTR®Mowers W W W W W ARNING: ARNING: ARNING: ARNING: ARNING: Dixon® and ZTR® and ZEETER® are registered trademarks DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 The engine exhaust from this product contains...