Bottom Return Air Inlet; Horizontal Installation; Roll-Out Protection; Filter Arrangement - Payne PG8JAA042090AAJA Installation And Operating Instructions Manual

Pg8m/pg8j -series c 80% afue gas furnaces
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A02071
Fig. 10--Leveling
Legs
Bottom
Return
Air Inlet
These furnaces
are shipped
with bottom
closure
panel installed
in
bottom
return=air
opening.
Remove
and discard
this panel
when
bottom
return
air
is used.
To remove
bottom
closure
panel,
per_brm
the following:
1. Tilt or raise fi/mace
and remove
2 screws
holding
bottom
filler
panel.
(See Fig. 9.)
2. Rotate
bottom
filler panel
downward
to release
holding
tabs.
3. Remove
bottom
closure
panel.
4. Reinstall
bottom
filler panel
and screws.
HORIZONTAL
INSTALLATION
--€
FIRE,
EXPLOSION,
AND
CARBON
MONOXIDE
POISONING
HAZARD
Failure
to follow
this warning
could
result
in dangerous
operation,
serious
injury,
death
or property
damage
Do not instal1 the fttrnace
on its back or hang
fimaace
with
control
compartment
facing
downward.
Safety control
opera=
tion will be adversely
affected.
Never connect
return=air
ducts
to the back
of the furnace.
The filrnace
car* be installed
horizontally
in an attic or crawl space
on either
the left-hand
(LH) or right=hand
(RH) side
The furnace
can be hung fiom
floor joists,
rafters
or trusses
or installed
on a
non-combustible
plat_brm,
blocks,
bricks
or pad.
Suspended
Furnace
Suppmq _
The furnace
may be supported
under each end with threaded
rod,
angle iron or metal plumber's
strap as shown.
(See Fig. 15 and 16.)
Secure
angle
iron to bottom
of l\tmace
as shown.
Heavy-gauge
sheet metal
straps
(plumber's
straps) may be used to suspend
the
furnace
fiom each bottom
corner.
To prevent
screws
fiom pulling
out, use 2 #S x %-in. screws
into the side and 2 #8 x -%-in. screws
in the bottom
of the fl/mace
casing for each strap. (See Fig. 15 and
16,)
--> If the screws
are attached
to ONLY
the fitmace
sides and not the
bottom,
the straps
must
be vertical
against
the fm'nace
sides and
not pull away fiom
the _amace
sides, so that the strap attachment
screws are not in tension
(are loaded in shear) for reliable
support,
11
Plat_brm
Furnace
Support
Construct
working
platform
at location
where
all required
furnace
clearances
are met.
(See Fig
2 and 17.) For fi/rnaces
with
l-in.
clearance
requirement
on side,
set fllmace
on non=congbustible
blocks,
bricks
or angle
iron
For crawlspace
installations,
if the
fm'nace
is not suspended
fi'om the floor joists,
the ground
under-
neath furnace must be level and the furnace
set on blocks
or bricks.
Roll=Out
Protection
Provide
a minimum
17-3/4"
X 22" piece of sheet metal
for flame
roll-out
protection
in fl'ont of burner
area tbr fhmaces
closer than
12 inches
above
the
combustible
deck
or suspended
furnaces
closer
than
12-in.
to joists.
The
sheet
metal
MUST
extend
underneath
the fllmace
casing
by 1 in. with the door removed.
The bottom
closure
panel
on furnaces
of widths
17=i/2
in. and
larger
may be used for flame roll-out
protection
when bottom
of
furnace
is used
_br remm
air connection.
See Fig.
17 _br proper
orientation
of roll=out
shield.
Bottom
Return
Air Inlet
These ti_maces
are shipped
with bottom
closure
panel
installed
in
bottom
return=air
opening.
Remove
and discard
this panel
when
bottom
remm
air
is used.
To remove
bottom
closure
panel,
perform
the tbllowing:
1. Tilt or raise fi/mace
and remove
2 screws holding
bottom
filler
panel.
(See Fig. 9.)
2. Rotate
bottom
filler panel downward
to release
holding
tabs.
3. Remove
bottom
closure
panel.
4. Reinstall
bottom
filler panel
and screws.
Side Return
Air Inlet
These furnaces
are shipped
with bottom
closure
panel
installed
in
bottom return=air
opening.
This panel MUST
be in place when side
return air inlet(s)
is used without
a bottom
return
air linlet.
Not
all horizontal
furnaces
are
approved
for
side
return
air
connections
(See Fig. 20.)
FILTER ARRANGEMENT
FIRE,
CARBON
MONOXIDE
AND POISONING
HAZARD
Failure
to %tlow
this warning
could
result
in fire, personal
inju W, or death,
Nero*
operate
a fin'nace without
a filter or with filter
access
door remove&
There are no provisions
for an internal
filter rack in these fllrnaces.
A field=supplied
accessory
external
filter rack is required.
This fllmace
requires
KGAFR0301ALL
1" external
filter rack or a
suitable
field-supplied
substitute,
such as the Media
Cabinet.
Refer
to the
instructions
supplied
with
external
filter
rack
_br
assembly
and installation
options
AIR D[CTS
General
Requirements
The
duct
system
should
be
designed
and
sized
according
to
accepted
national
standards
such
as those
published
by:
Air
Conditioning
Contractors
Association
(ACCA),
Sheet
Metal
and
Air Conditioning
Contractors
National
Association
(SMACNA)
or
American
Society
of Heating,
Refrigerating
and Air Conditioning
Engineers
(ASHRAE)
or consuh
Yhe Ai_' 5)'stems
Desigr_ G_ide-
[i_ve.s reference
tables
available
fi'om your
tocal
distributor.
The
duct system
should
be sized to handle
the required
system
design

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