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troubleshooting
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at (570) 546-9663.
Motor & Electrical
Symptom
Possible Cause
Machine does not
1. Power switch key is removed or not in ON
start or a breaker
position.
trips.
2. Emergency stop push-button is engaged/
faulty.
3. Plug/receptacle is at fault or wired incor-
rectly.
4. Motor connection wired incorrectly.
5. Wall fuse/circuit breaker is blown/tripped.
6. Power supply switched OFF or is at fault.
7. Wiring is open/has high resistance.
8. Inverter is at fault.
9. Motor is at fault.
Machine stalls or is
1. Feeding workpiece too fast.
overloaded.
2. Workpiece alignment is poor.
3. Wrong workpiece material or blade.
4. Blade is slipping on wheels.
5. Motor connection is wired incorrectly.
6. V-belt(s) slipping.
7. Plug/receptacle is at fault.
8. Pulley/sprocket slipping on shaft.
9. Motor bearings are at fault.
10. Machine is undersized for the task.
11. Motor has overheated.
12. Motor is at fault.
-34-
Troubleshooting
Possible Solution
1. Install power switch key and turn it to the ON posi-
tion.
2. Rotate clockwise until it pops out; replace it if faulty.
3. Test for good contacts; correct the wiring.
4. Correct motor wiring connections (Page 45).
5. Ensure circuit size is suitable for this machine;
replace weak breaker.
6. Ensure power supply is switched on; ensure power
supply has the correct voltage.
7. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
8. Replace inverter.
9. Test/repair/replace.
1. Reduce feed rate; increase blade speed.
2. Eliminate workpiece binding; use jig, fence, guide,
clamps, roller table, or push blocks as required for
workpiece alignment control.
3. Use metal with correct properties for your type of
machining; match blade with workpiece and opera-
tion.
4. Adjust blade tracking and tension (Page 25), redress
rubber wheel tires if necessary (Page 33).
5. Correct motor wiring connections (Page 45).
6. Replace bad V-belt(s) as a matched set, align pul-
leys, and re-tension (Pages 36 & 37).
7. Test for good contacts; correct the wiring.
8. Replace loose pulley/shaft.
9. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
10. Use sharp blade with lower TPI; reduce the feed
rate; use a small amount of oil-based coolant if nec-
essary.
11. Clean off motor, let cool, and reduce workload.
12. Test/repair/replace.
G0668 20" Vertical Metal-Cutting Bandsaw
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