Table of Contents
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INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact Info ................................................... 2
Machine Data Sheet ...................................... 3
Identification ................................................... 5
Control Panel Identification ............................ 6
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Metal Cutting Bandsaws ................................ 9
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
220V 3-Phase Operation ............................. 10
SECTION 3: SETUP ....................................... 11
Setup Safety ................................................ 11
Items Needed for Setup ............................... 11
Unpacking .................................................... 11
Clean Up ...................................................... 12
Site Considerations ...................................... 12
Mounting to Shop Floor ............................... 13
Moving & Placing ......................................... 13
Test Run ...................................................... 14
Recommended Adjustments ........................ 15
SECTION 4: OPERATIONS ........................... 16
Operation Safety .......................................... 16
Cutting Overview ......................................... 16
Cutting Tips .................................................. 17
Workpiece Inspection .................................. 17
Basic Controls .............................................. 18
Blade Selection ............................................ 19
Blade Breakage ........................................... 22
Blade Care & Break-In ................................. 22
Chip Inspection Chart .................................. 23
Blade Changes ............................................ 24
Blade Tensioning ......................................... 25
Guide Post ................................................... 25
Adjusting Blade Guides & Support .............. 26
Adjusting Table Tilt ...................................... 27
Blade Welding .............................................. 28
Table of Contents
SECTION 5: ACCESSORIES ......................... 31
SECTION 6: MAINTENANCE......................... 32
Schedule ...................................................... 32
Cleaning ....................................................... 32
Redressing Rubber Tires ............................. 33
Lubrication ................................................... 33
SECTION 7: SERVICE ................................... 34
Troubleshooting ........................................... 34
Lower Wheel Pulley Alignment .................... 36
Tensioning V-Belts ....................................... 36
Replacing V-Belts ........................................ 37
Adjusting Wheel Brush ................................ 37
Wheel Alignment .......................................... 38
Aligning Table to Blade ................................ 40
Blade Guides ............................................... 41
Electrical & Control Wiring Diagram ............ 42
Inverter Wiring Diagram ............................... 43
Electrical Components ................................. 44
Motor Wiring Diagram .................................. 45
Welding Station Wiring Diagram .................. 46
SECTION 8: PARTS ....................................... 47
Cabinet ......................................................... 47
Table & Lower Guide ................................... 48
Motor & Lower Wheel .................................. 49
Welding Station ............................................ 50
Guide Post ................................................... 52
Upper Wheel ................................................ 53
Labels .......................................................... 54
WARRANTY AND RETURNS ........................ 57
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Table of Contents
