Tightening Torques - Cannondale E440 2003 Owner's Manual

TIGHTENING TORQUES

Item
Side panel mounting bolts
Rear fender mounting bolt
Engine oil spar drain bolts (left/
right)
Engine oil drain bolt
(crankcase)
Engine oil filter cover bolt
Engine frame rail mounting
bolts (upper/lower)
Engine mounting bolt (center)
Spark plug
Battery terminal nuts
Transmission oil check bolt
Transmission oil drain bolt
Transmission shift lever pinch
bolt
Exhaust header nuts
Silencer mounting bolts
Coolant bleed bolt
Banjo bolt (brake)
Brake caliper mounting bolts
(front/rear)
Front brake disc mounting bolts 7.0
Front brake master cylinder
mounting bolt
Front brake master cylinder
cover screws
Front brake lever pivot (bolt/nut) 5.0
Front brake lever adjuster
locknut
Rear brake disc mounting bolt
Rear brake pedal mounting bolt 15.0 20.3 2.1
Rear brake pedal adjusting
locknut
Radiator shroud mounting bolt
(to radiator)
Radiator shroud mounting
screws (to tank)
Fuel tank mounting bolts
Side number panels mounting
bolts
WARNING
2003 Motorcycle OM.fm
© 2002 Cannondale Corporation - All Rights Reserved
lbf•ft N•m kgf•m
5.0 6.8 0.69
5.0 6.8 0.69
15.0 20.3 2.07
6.0 8.1 0.83
3.3 4.5 0.47
20.0 27.1 2.77
35.0 47.5 4.84
10.0 14.0 1.42
5.0 6.8 0.69
6.0 8.1 0.83
5.0 6.8 0.7
4.2 5.7 0.6
15.0 20.3 2.1
3.3 4.5 0.47
14.0 19.0 1.9
14.0 19.0 1.9
9.5 0.97
5.0 6.8 0.7
1.4 1.9 0.2
6.8 0.7
4.3 5.8 0.6
12.0 16.3 1.66
13.0 17.6 1.8
5.0 6.8 0.7
5.0 6.8 0.7
5.0 6.8 0.7
Indicates a potential hazard that could result in serious injury or death.
Item
Clutch release collar adjuster
locknut
Clutch pressure plate bolts
Clutch cover bolts
Clutch lever mounting bolts
Rear sprocket mounting nuts
Countershaft sprocket nut
Countershaft sprocket guard
mounting bolts
Chain roller mounting bolts
Rear sprocket mounting bolts
Chain guide bolts
Swingarm buffer mounting bolts 1.4
Upper/lower rear shock strut
bolts
Swingarm pivot nut
Steering head filter bolt
Triple clamp bolts (lower)
Triple clamp bolts (upper)
Steering stem slotted nut
(stage 1)
Steering stem slotted nut
(stage 2)
Steering stem nut
Handlebar clamp bolts
Handlebar mounting bolts
Rear shock mounting bolts
(upper/lower)
Wheel, front axle nut
Rear wheel axle nut
Wheel, front axle pinch bolts
Wheel, spoke nipple, front/rear
Wheel rimlock nut
Fuel tank mounting bolt
Subframe mounting bolt
96
lbf•ft N•m kgf•m
3.3 4.5 0.47
3.3 4.5 0.47
3.3 4.5 0.47
5.0 6.8 0.7
35.0 47.5 4.84
29.5 40.0 4.1
5.0 6.8 0.69
15.0 20.3 2.07
26.0 35.3 3.59
5.0 6.8 0.69
0.2 0.2
25.0 34.0 3.47
55.0 74.6 7.6
5.0 6.8 0.7
14.0 19.0 1.94
17.0 23.0 2.35
9.0 12.2 1.24
4.0 5.4 0.55
72.0 98.0 10.0
20.0 27.1 2.77
25.0 34.0 3.47
40.0 54.2 5.53
14.0 19.0 1.9
72.0 97.6 9.95
14.0 19.0 1.9
3.3 4.5 0.46
9.0 12.2 1.24
5.0 6.8 0.7
20.0 27.1 2.77