Maintenance Schedule - Cannondale E440 2003 Owner's Manual

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MAINTENANCE SCHEDULE

The following maintenance schedule is intended as a general guide only. Where and how you ride will affect how
often and what items are serviced on your vehicle. Weather conditions, terrain (e.g. sand, dirt, dusty, wet, etc.), and
your riding style all influence how often a maintenance item should be performed. For example, if you ride in sandy
conditions, the time (interval) between servicing the drive chain, sprockets and other drive components will be
shortened since sand is very abrasive and will act to wear them more quickly. If you have questions about estab-
lishing a maintenance schedule appropriate to you riding style and conditions, contact your Cannondale dealer.
Perform the Pre-Ride Inspection before every ride and at scheduled maintenance periods.
NOTE
1. Service more frequently if operating in dusty, sandy, or snowy areas.
2. Service more frequently if operating in wet or muddy conditions.
3. Replace every 2 years
SYSTEM
WARNING LABELS (condition, readable)
••
Inspect aluminum frame components for damage
Adjust the idle speed
GENERAL
Tighten all nuts, bolts, and fasteners to the
specified torque
Check to make sure seat is fastened securely.
Inspect for damage.
AIR
Clean and re-oil the air filter
Check the brake fluid levels. Check the system
(hoses, caliper, fittings) for leaks
BRAKES
Check the front and rear brake pad and disc
••
thickness(s)
Check the coolant level. Check for coolant
leakage
COOLANT
Replace the coolant
Clean and lubricate the drive chain. Check the
DRIVE
drive chain (slack, stretch, buffer, guide block,
sprockets (condition/tightness), guards)
Check spark plug condition. Check the gap.
Check for proper operation of all electrical
ELECTRICAL
switches
Check the lighting (headlight, taillight) for proper
operation/ beam direction
Check the engine oil level
Change the engine oil and clean the filters
ENGINE
Change the transmission oil and clean the filter
Valve clearance
EXHAUST
Clean spark arrester, repack silencer
Check the fuel hoses, tank, quick connects for
damage or leakage.
FUEL
Replace the fuel filter
Check and the throttle freeplay, proper operation
Check the steering damper mounting
•••
Grease the pivots
STEERING
Check the damper settings
•••
Check wear, lubricate the tie rod ends
• Cannondale dealer service suggested. Servicing owners should have the proper tools, service data, and be mechanically qualified.
•• Operational safety involved, The service should be performed by a Cannondale dealer.
••• Lithium soap base grease
ITEM TO CHECK
47
47
D - Cannondale dealer
O - Owner
EVERY
BREAK-
NOTE
RACE
IN
EVERY RIDE
O
O
O
O
O
O
1
O
O
3
O
O
1,2
O
O
3
O
O
EVERY YEAR
1,2
O
O
1, 2
O
O
O
O
O
O
O
O
O
O
O
O
EVERY 5 HOURS
O
O
1,2
O
O
1,2
O
O
5Hrs
25Hrs
100Hrs
D
D
O
D
i
O
D
D
I
D
D
D
D
O
O
D
D
O
D
D
Printed : 8/15/02

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