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Models:
CB4236IR
CB4842IR
B-Vent Gas Appliance
• Important operating and
maintenance instructions
included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or
the gas supplier.
This appliance may be installed as an OEM installation
in manufactured home (USA only) or mobile home and
must be installed in accordance with the manufacturer's
instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas
indicated on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow
•
these instructions for safe
installation and operation.
Heatilator • Caliber BV Series • 4040-262 Rev F • 05/07
Owner's Manual
Leave this manual with
•
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during
operation and cool down.
•
Keep children away.
•
CAREFULLY SUPERVISE children in same room as
appliance.
•
Alert children and adults to hazards of high
temperatures.
•
Do NOT operate with protective barriers removed or
door open.
•
Keep clothing, furniture, draperies and other
combustibles away.
This appliance has been supplied with an integral barrier to
prevent direct contact with the fi xed glass panel. Do NOT
operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the bar-
rier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
•
installation must be performed by a licensed plumber or gas fi tter.
•
a CO detector shall be installed in the room where the appliance is
installed.
Installation and service of this appliance should be performed
by qualified personnel. Hearth & Home Technologies
suggests NFI certifi ed or factory-trained professionals, or
technicians supervised by an NFI certifi ed professional.
Installation and Operation
1
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Table of Contents
Related Manuals for Heatilator Heatilator CB4236IR
Summary of Contents for Heatilator Heatilator CB4236IR
- Page 1 Owner’s Manual Installation and Operation Models: CB4236IR CB4842IR B-Vent Gas Appliance CAUTION DO NOT DISCARD THIS MANUAL Read, understand and follow Leave this manual with • Important operating and • • these instructions for safe party responsible for maintenance instructions installation and operation.
- Page 2 Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. Congratulations Congratulations on selecting a Heatilator gas appliance—an The information contained in this owner’s manual, unless elegant and clean alternative to wood burning appliances. noted otherwise, applies to all models and gas control The Heatilator gas appliance you have selected is designed systems.
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Page 3: Table Of Contents
Table of Contents 1 Listing and Code Approvals 10 Electrical Information A. Appliance Certifi cation ......4 A. -
Page 4: Listing And Code Approvals
Listing and Code Approvals A. Appliance Certifi cation C. BTU Specifi cations Caliber BV Series CB4236 CB4842 MODELS: CB4236IR, CB4842IR LABORATORY: Underwriters Laboratories, Inc. (UL) Max/Min Input Rate (NG) 30,000/20,000 33,000/22,000 TYPE: B-Vent Gas Appliance STANDARD: ANSI Z21.88-2005/CSA2.33-2005 Orifi ce Size (NG) .101 in./2.56 mm .104 in./2.64 mm Max/Min Input Rate (LP) 29,500/19,500... -
Page 5: Getting Started
Getting Started A. Design and Installation Considerations Heatilator B-vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room. CAUTION Check building codes prior to installation. •... -
Page 6: Negative Pressure
B. Negative Pressure To minimize the effects of negative air pressure, the follow- ing must be considered: • Install the outside air kit. Install the intake on the side of WARNING the house towards prevailing winds during the heating season. Asphyxiation Risk •... -
Page 7: Tools And Supplies Needed
C. Tools and Supplies Needed Before beginning the installation be sure that the following Vertical tools and building supplies are available. Termination Reciprocating saw Framing material Pliers Hi temp caulking material Storm Hammer Gloves Collar Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses... -
Page 8: Framing And Clearances
Framing and Clearances Note: WARNING • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. Fire Risk • Illustrations/diagrams are not drawn to scale. Provide adequate clearance: • Actual installation may vary due to individual design • Around air openings. preference. -
Page 9: Construct The Appliance Chase
B. Construct the Appliance Chase WARNING A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on Fire Risk the outside of a building may be, but are not required to be, installed inside a chase. -
Page 10: Clearances
C. Clearances Note: If the inside of the framed cavity is to be WARNING fi nished, the framing dimensions must include the fi nished surface. If drywall is to be attached Fire Risk to the rear wall, the depth must be measured Odor Risk from the drywall surface. -
Page 11: Mantel Projections
D. Mantel Projections 30 in. minimum Top of to ceiling Appliance Drywall 48 in. (1219 mm) 15-1/4 max. 14-1/2 13-3/4 Mantel Leg or 12-1/4 11-1/2 Perpendicular Wall 10-3/4 9-1/4 8-1/2 1 in. (25 mm) min. 7-3/4 to perpendicular wall 6-1/4 3-1/2 in. -
Page 12: Termination Locations
Termination Locations A. Vent Termination Minimum Clearances WARNING B-Vent Gas, Wood or Fuel Oil Termination Fire Risk 8 ft Explosion Risk (2.44 m) (minimum) to 18 in. Maintain vent clearance to combustibles as Perpendicular (457 mm) Wall specifi ed. (gas only) •... -
Page 13: Vent Information And Diagrams
Vent Information and Diagrams A. Vent Guidelines B. Vent System Confi guration • Rise to Run Ratio: 2:1 • Maximum Total Horizontal Run: 30 ft (9.14 m) WARNING • Minimum Total Vertical Rise: 12 ft (3.66 m) • Maximum Total Vertical Rise: 60 ft (18.29 m) Fire Risk •... - Page 14 WARNING Fire Risk Explosion Risk Insulation and other combustibles must not infringe on clearances. • ALWAYS maintain specifi ed clearances around venting and fi restop systems. • Install fi restops as specifi ed. Failure to keep insulation or other material away from vent pipe may cause fi...
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Page 15: Vent Clearances And Framing
Vent Clearances and Framing A. Pipe Clearances to Combustibles B. Wall Penetration Framing WARNING Do not pack with insulation or other materials. Fire Risk Explosion Risk Maintain vent clearance to combustibles as specifi ed. Use manufacturer's • Do not pack air space with insulation or installation instructions for framing dimensions other materials. -
Page 16: Appliance Preparation
Appliance Preparation • Remove and discard cover plate from side of appliance. CAUTION • Open air kit damper slightly. • Install with door hinge toward back of appliance. See Sharp Edges Figure 7.1. • Wear protective gloves • Attach damper assembly to appliance using screws and safety glasses during provided. -
Page 17: Gas And Electrical Connections
Garage or Outlet blocked by combustible snow, leaves, etc. liquids storage Attic space Outlet placed higher than 3 ft below the termination cap Factory-built Clear area fireplace outside house or in ventilated crawl space Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air). -
Page 18: Installing Vent Pipe
Installing Vent Pipe A. Assemble Vent Sections C. Securing Vent Sections Secure vent sections with vent supports following B-vent This B-Vent appliance requires 5 in. B-vent double-wall pipe. manufacturer’s instructions. Follow the pipe manufacturer’s installation guidelines when installing the appliance. This will ensure proper operation and prevent safety hazards. -
Page 19: Gas Information
Gas Information A. Fuel Conversion C. Gas Connection Before making gas connections ensure appliance being in- Note: Have the gas supply line installed in accordance stalled is compatible with the available gas type. with local building codes, if any. If not, follow ANSI 223.1. -
Page 20: High Altitude Installations
• Ensure that gas line does not come in contact with D. High Altitude Installations outer wrap of appliance. Follow local codes. U.L. listed gas appliances are tested and approved without • Incoming gas line should be piped into the valve requiring changes for elevations from 0 to 2000 ft in the USA compartment and connected to the 1/2 in. -
Page 21: Electrical Information
Electrical Information A. Recommendation for Wire C. Intellifi re Ignition System Wiring This appliance requires 110 VAC to be wired to the junction This appliance requires a 110 VAC supply to the appliance box for proper operation of the appliance and the operation junction box for operation. - Page 22 Ignitor Flame Sensor Battery Pack * GRN wire only used with optional wall switch Control WSK-MLT-HTL Pilot Assembly Junction Wall Switch Limit Adapter Switch GRN* Valve Figure 10.1 Intellifi re Pilot Ignition (IPI) Wiring Diagram Heatilator • Caliber BV Series • 4040-262 Rev F • 05/07...
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Page 23: Wall Switch Installation For Fan (Optional)
D. Junction Box Installation If the box is being wired from the OUTSIDE of the appli- ance: Romex Connector • Remove the cover plate located on the outer shell - right side (see Figure 10.2). 14/2WG • Install the supplied Romex™ connector in the cover plate. -
Page 24: Finishing
11 11 Finishing A. Mantel Projections B. Facing Material Figure 11.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or WARNING other combustible projections above the top front edge of Fire Risk the appliance. Do NOT obstruct air inlet or outlet grilles. Do NOT modify grilles. -
Page 25: Appliance Setup
Appliance Setup A. Remove Shipping Materials E. Lava Rock, Vermiculite, Rockwool Placement Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated in- Rock wool Vermiculite and Vermiculite and placement lava rock lava rock... -
Page 26: Log Assembly
Place the Rock Wool F. Log Assembly • See Figures 12.1 and 12.4. • Base logs have been permanently mounted on the grate assembly and should not be moved. See Figure 12.5. • Place a small amount of 1/2 in. diameter pieces (dime-size) of rockwool on the burner pan so that rock wool touches but does not cover the holes in the burner pan. -
Page 27: Firescreen
G. Firescreen I. Grilles and Trim The fi rescreen is a protective barrier and must be attached. • Install optional marble and brass trim surround kits using the installation instructions included with them. Removing Firescreen • Marble, brass, brick, tile or other non-combustible •... -
Page 28: Operating Instructions
Operating Instructions CAUTION WARNING Do NOT use this appliance if any part has been under If installing Intellifi re Ignition battery backup: water. Immediately call a qualifi ed service technician • Do not install batteries if the backup mode may to inspect the appliance and to replace any part of the not be used for extended time. -
Page 29: Check Appliance Draft
B. Check Appliance Draft Check draft of appliance to verify proper venting conditions. • Close all windows and doors, turn on all exhaust fans in home. • Appliance is to be completely assembled to normal operating condition. • Turn on appliance and allow to operate for at least 10 minutes. -
Page 30: Lighting The Appliance
C. Lighting the Appliance Intellifi re Ignition This appliance needs fresh air for safe operation FOR YOUR SAFETY READ BEFORE LIGHTING and must be installed so there are provisions for adequate combustion and ventilation air. WARNING: If you do not follow these instructions exactly, a fire This appliance must be installed in accordance with or explosion may result causing property damage, local codes, if any;... -
Page 31: After The Appliance Is Lit
D. After the Appliance is Lit CAUTION Initial Break-in Procedure When you light the appliance, you may notice that it pro- • Prevent accidental appliance operation when not duces heat which does have an associated odor or smell. If attended. you feel this odor is excessive it may require the initial three •... -
Page 32: Troubleshooting
Troubleshooting With proper installation, operation and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. - Page 33 Symptom Possible Causes Corrective Actions Pilot lights but continues A shorted or loose Verify all connections to wiring diagram in manual. Verify connections to spark, and main burner connection in sensor rod. underneath pilot assembly are tight. Verify connections are not grounding out will not ignite.
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Page 34: Maintaining And Servicing The Appliance
Maintaining and Servicing the Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season. WARNING CAUTION Risk of injury or property damage Handle glass assembly with care. -
Page 35: Maintenance Tasks
Maintenance and Service Tasks: Inspect Maintenance Tasks Doors, surrounds and fronts Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present. Inspect for scratches, dents or other damage and repair as necessary. Verify no obstructions to airfl ow through the louvers. Verify proper clearance to combustible household objects is maintained. - Page 36 This page intentionally left blank. Heatilator • Caliber BV Series • 4040-262 Rev F • 05/07...
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Page 37: Reference Materials
Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Sec- tion 3. 23 in. (584 mm) 15-1/4 in. (387 mm) 38-1/4 in. Gas Line (972 mm) Access 38-1/2 in. -
Page 38: Service Parts List
B. Service Parts List Caliber CB Series Service Parts Exploded Parts Diagram Beginning Manufacturing Date: Jan, 2005 CB4236IR/CB4842IR Ending Manufacturing Date: Active #50 Log/Grate Assy Heatilator • Caliber BV Series • 4040-262 Rev F • 05/07... -
Page 39: Service Parts
Caliber CB Series Service Parts Service Parts List Beginning Manufacturing Date: Jan., 2005 Ending Manufacturing Date: Active Description of Part Serial # Cutoffs CB4236IR CB4842IR Qty. Junction Box Radiation Shield 4031-193 4031-193 Junction Box (Plastic) 4021-013 4021-013 Junction Box Cover Plate 4031-222 4031-222 Burner Pan Assembly... - Page 40 Caliber CB Series Service Parts Exploded Parts Diagram Beginning Manufacturing Date: Jan., 2005 CB4236IR/CB4842IR Ending Manufacturing Date: Active Intermittent Pilot Ignition (IPI) Valve Assembly Heatilator • Caliber BV Series • 4040-262 Rev F • 05/07...
- Page 41 Caliber CB Series Service Parts Service Parts List Beginning Manufacturing Date: January, 2005 Ending Manufacturing Date: Active Description of Part Serial # Cutoff CB4236IR CB4842IR Qty. Pre GA1563745 4040-059 4040-059 Valve Assembly Post GA1563744 4040-063 4040-063 ON/OFF Valve 15697 15697 Male Connector Brass-Flex 17069 17069...
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Page 42: Optional Components
C. Optional Components Refractory Kit WTBC36B - For 36 in. BV WTBC42B - For 42 in. BV Arts & Crafts Faux Front Modernist Faux Front Jamestown Faux Front FFCAC FFCM FFCJ Heatilator • Caliber BV Series • 4040-262 Rev F • 05/07... - Page 43 Optional Components con’t CB4236 41 in. Caliber B-Vent Heat Circulating Gas CB4842 47 in. Caliber B-Vent Heat Circulating Gas Appliance Appliance Model # Description Model # Description FFCM36 Modernist-style black decorative faux front FFCM42 Modernist-style black decorative faux front FFCM36PT Modernist-style pewter decorative faux front FFCM42PT Modernist-style pewter decorative faux front...
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Page 47: Limited Lifetime Warranty
D. Limited Lifetime Warranty Gas Appliance (Fireplace) Limited Lifetime Warranty HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEATILATOR® gas appliances installed in the United States of America or Canada (the "Appliance"). Dealers and employees of HHT have no authority to make any warranty or authorize any remedies in addition to or inconsistent with the terms of this warranty. -
Page 48: Contact Information
E. Contact Information Hearth & Home Technologies Inc. 1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES - CAUTION DO NOT DISCARD THIS MANUAL Read, understand and follow...