Table of Contents
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Models:
CB4236IR
CB4842IR
B-Vent Gas Appliance
• Important operating and
maintenance instructions
included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or
the gas supplier.
This appliance may be installed as an OEM installation
in manufactured home (USA only) or mobile home and
must be installed in accordance with the manufacturer's
instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas
indicated on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow
•
these instructions for safe
installation and operation.
Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06
Owner's Manual
Leave this manual with
•
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during
operation and cool down.
•
Keep children away.
•
CAREFULLY SUPERVISE children in same room as
appliance.
•
Alert children and adults to hazards of high
temperatures.
•
Do NOT operate with protective barriers removed or
door open.
•
Keep clothing, furniture, draperies and other
combustibles away.
This appliance has been supplied with an integral barrier to
prevent direct contact with the fi xed glass panel. Do NOT
operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the bar-
rier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
•
installation must be performed by a licensed plumber or gas fi tter.
•
a CO detector shall be installed in the room where the appliance is
installed.
Installation and service of this appliance should be performed
by qualified personnel. Hearth & Home Technologies
suggests NFI certifi ed or factory-trained
professionals, or technicians supervised
by an NFI certifi ed professional.
Installation and Operation
1
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Table of Contents
Related Manuals for Heatilator CB4236IR
Summary of Contents for Heatilator CB4236IR
- Page 1 NFI certifi ed or factory-trained professionals, or technicians supervised This appliance is only for use with the type(s) of gas by an NFI certifi ed professional. indicated on the rating plate. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06...
- Page 2 DO NOT REMOVE OR COVER THIS LABEL. VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL. FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ AVEC UN COMBUSTIBLE SOLIDE. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06...
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Page 3: Table Of Contents
D. High Altitude Installations ..... 20 Note: An arrow ( ) found in the text signifi es change in content. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 4: Listing And Code Approvals
Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 5: Getting Started
Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired. See Section 16. WARNING Keep appliance dry. • Mold or rust may cause odors. • Water may damage controls. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 6: Negative Pressure
Consider the fi replace location relative to fl oor and ceiling opening, duct leaks). and attic joists. Recommended Recommended Location Location Marginal Location Location Recommended Location Recommended Windward Outside Air Intake Leeward Multi-level Roofs Figure 2.1 Recommended Chimney Locations Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 7: Tools And Supplies Needed
• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 8: Framing And Clearances
(13 mm) 48 in. (1219 mm) Drywall max. Model # CB4236IR 50-5/8 23-1/2 71-5/8 1067 1286 1118 1819 CB4842IR 55-1/4 23-1/2 78-1/4 1219 1403 1270 1988 Figure 3.1 Appliance Locations Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 9: Construct The Appliance Chase
If the appliance is being installed on a ce- ment slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 10: Clearances
36 in. (914 mm) 0 in. Rough Opening Rough Opening Rough Opening (Width) (Height) (Depth) Model CB4236I 38-3/4 23-1/2 1067 CB4842I 38-3/4 23-1/2 1219 Figure 3.2 Clearances to Combustibles Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 11: Mantel Projections
Measured from top of hood (in inches) Figure 3.3 Clearances to Mantels or Other Combustibles Above Appliance Figure 3.4 Clearances to Perpendicular Wall Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 12: Termination Locations
Over 20/12 to 21/12 * 3 ft. minimum in snow regions Figure 4.1 Minimum Height from Roof to Lowest Discharge Opening Figure 4.1 specifi es minimum vent heights for various pitched roofs. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 13: Vent Information And Diagrams
This product is tested and listed to appliance and more than 30 ft. (9.14 m). vent manufacturer’s specifi cations. • Appliance performance will suffer if specifi cations are not followed. Figure 5.2 Maximum Horizontal Run Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... - Page 14 30 ft (9.14 m) 45° Offsets exceeding Elbow 45° adapt horizontal limitations 90° Elbow Note: Maximum horizontal distance is 50% of vertical vent height. Figure 5.3 Maximum Horizontal Run Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06...
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Page 15: Vent Clearances And Framing
• National building codes recommend using attic shield to keep loose materials/ insulation from contacting vent. • Hearth & Home Technologies requires the use of an attic shield. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 16: Appliance Preparation
• Wall, fl oor or ceiling cavity. • Enclosed space such as an attic or garage. • Close proximity to exhaust vents or chimneys. Fumes or odor may result. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 17: Gas And Electrical Connections
Secure the appliance to the framing by using nails or screws through the nailing tabs. Figure 7.3 Proper Positioning, Leveling and Securing of an Appliance CAUTION Do NOT notch into the framing around the appliance spacers. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 18: Installing Vent Pipe
Three tabs extend from appliance collar shield. Attach tabs to fi rst section of B-vent pipe using self-tapping 1/4 in. screws supplied with appliance. See Figure 8.1. Tabs Figure 8.1 Attaching Vent to Firebox Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 19: Gas Information
Natural Gas Propane Minimum Inlet Pressure 5.0 in. w.c. 11.0 in. w.c. Maximum Inlet Pressure 7.0 in. w.c. 14.0 in. w.c. Manifold Pressure 3.5 in. w.c. 10.0 in. w.c. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 20: High Altitude Installations
Explosion Risk Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 21: Electrical Information
• Replace damaged wire with type 105° • Incorrect wiring will override IPI safety C rated wire. lockout and may cause explosion. • Wire must have high temperature insulation. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... - Page 22 * GRN wire only used with optional wall switch Control WSK-MLT-HTL Pilot Assembly Junction Wall Switch Limit Adapter Switch GRN* Valve Figure 10.1 Intellifi re Pilot Ignition (IPI) Wiring Diagram Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06...
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Page 23: Wall Switch Installation For Fan (Optional)
(switch leg) wire, route it through the Figure 10.3 Fan Control Switch Wiring knockout in the face of the junction box, and connect to the top fan switch connector (1/4 in. male) as shown. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 24: Finishing
300° F minimum sealant. Mantel legs may be located adjacent to the side of the fi re- box assembly. Combustible material may not cover the black metal front of the fi replace. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 25: Appliance Setup
• Do NOT place rockwool directly over burner ports. • Replace rockwool material annually. Improperly placed rockwool interferes with proper burner operation. Figure 12.3 Placement of Vermiculite Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 26: Log Assembly
Figure 12.6 Placing Left Top Log • Install right top log as shown in Figure 12.7 using locating pins to position log properly. Figure 12.7 Placing Right Top Log Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 27: Firescreen
• Pull out and latch the four/six glass assembly latches into the groove on the glass frame. • Replace fi rescreen. Figure 12.8 Air Shutter Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 28: Operating Instructions
Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 29: Check Appliance Draft
Flame in Good Flame out Unacceptable Figure 13.1 Checking Appliance Draft Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 30: Lighting The Appliance
* For U.S. only! NATURAL GAS Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. 33631D Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 31: After The Appliance Is Lit
In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF is turned off. fl ame burn continually? Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 32: Troubleshooting
“I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... - Page 33 Verify module is securely grounded to metal chassis of appliance. Module voltage output/ Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below valve/pilot solenoid ohms 2.7. readings. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06...
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Page 34: Maintaining And Servicing The Appliance
A i r p a s s a g e w a y s , g r i l l e s , c o n t r o l compartment. • Burner, burner ports. Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 35: Maintenance Tasks
Verify operation of remote. Replace batteries in remote transmitters and battery-powered receivers. Verify batteries have been removed from battery back-up in IPI systems to prevent premature battery failure or leaking. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... - Page 36 This page intentionally left blank. Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06...
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Page 37: Reference Materials
1-1/2 in. (60 mm) (165 mm) (51 mm) (38 mm) 14-1/8 in. (359 mm) Model CB4236IR inches 41-1/4 24-1/4 1048 CB4842IR inches 47-1/4 30-1/4 1200 1067 Figure 16.1 Appliance Dimensions Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... -
Page 38: Service Parts List
B. Service Parts List Caliber CB Series Service Parts Exploded Parts Diagram Beginning Manufacturing Date: Jan, 2005 CB4236IR/CB4842IR Ending Manufacturing Date: Active #50 Log/Grate Assy Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... - Page 39 Back Refractory 4040-298 4040-299 Caliber II Installation Instructions 4040-225 4040-225 Lava Rock Bag Assembly 4040-094 4040-094 Mineral Wool 14333B 14333B Lava Rock (3lb. Bag) 4021-297 4021-297 Vermiculite (small) 28746 28746 Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06...
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Page 40: Service Parts
Caliber CB Series Service Parts Exploded Parts Diagram Beginning Manufacturing Date: Jan., 2005 CB4236IR/CB4842IR Ending Manufacturing Date: Active #15 Intermittent Pilot Ignition (IPI) Valve Assembly Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... - Page 41 4040-190 4040-190 Valve Bracket 4040-193 4040-193 Pilot Bracket 4040-273 4040-273 Wire Assembly 593-590A 593-590A Control Module 593-592 593-592 3V Adapter Plug 593-593A 593-593A Variable Valve - NG 750-500 750-500 Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06...
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Page 42: Optional Components
C. Optional Components Refractory Kit WTBC36B - For 36 in. BV WTBC42B - For 42 in. BV Arts & Crafts Faux Front Modernist Faux Front Jamestown Faux Front FFCAC FFCM FFCJ Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06... - Page 43 Pewter louver trim kit (4 bars) TK7PT Pewter louver trim kit (4 bars) TK6BN Brushed nickel louver trim kit (4 bars) TK7BN Brushed nickel louver trim kit (4 bars) Heatilator • Caliber BV Series • 4040-225 Rev J • 07/06...
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Page 47: Limited Lifetime Warranty
If the Heatilator Appliance is found to be defective in either material or workmanship within one year of the date of original installation, HHT will provide replacement parts at no charge and pay reasonable labor and freight costs, and is for the period of one year following the date of original installation of the Appliance. -
Page 48: Contact Information
1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, place call 1-800-927-6841. - NOTES - CAUTION DO NOT DISCARD THIS MANUAL Read, understand and follow Leave this manual with •...