Table Of Contents - Ford F650 Owner's Manual

Table of Contents

Table Of Contents1
Introduction4
Safety And Environment Protection5
Warning Symbols In This Guide5
Warning Symbols On Your Vehicle5
Protecting The Environment5
Service Data Recording6
Cell Phone Use7
Vehicle Symbol Glossary8
Federal Highway Administration Regulation10
Entering, Exiting And/Or Climbing On This Vehicle10
Vehicle Inspection Guide11
Engine Compartment (With Engine Stopped)11
Engine Starting (Parking Brake Applied)13
Front Of Vehicle16
Front Suspension17
Front Brakes17
Front Wheels18
Driver/Fuel Area18
Underbody Of Vehicle19
Rear Of Vehicle19
Tractor-Coupling System20
Rear Springs20
Rear Brakes21
Rear Wheels21
Trailer22
Instrument Cluster23
Warning Lights And Chimes23
Service Engine Soon23
Check Suspension23
Warning And Control Lights23
Stop Engine24
Brake Reserve System Warning24
Brake System Warning Light24
Wait To Start25
Water In Fuel25
Traction Control25
Differential Lock26
Parking Brake Warning26
Trailer Abs Brake System26
Anti-Lock Brake System26
Check Trans (Allison Automatic Transmission Only)27
Range Inhibit27
Turn Signal27
High Beams27
Headlamps On Warning Chime28
Gauges28
Tachometer & Speedometer28
Odometer28
Trip Odometer29
Engine Coolant Temperature Gauge29
Transmission Temperature Gauge (If Equipped, Automatic Transmission Only)29
Hourmeter (If Equipped)30
Battery Voltage Gauge30
Engine Oil Pressure Gauge30
Fuel Gauge31
Air Filter Restriction Gauge31
Air Pressure Gauge31
Entertainment Systems33
Audio Systems33
Am/Fm Stereo (If Equipped)33
Satellite Compatible Am/Fm Stereo In-Dash Single Cd/Mp3 Radio (If Equipped)34
Seek35
Text35
Mute35
Bass35
Select36
Balance36
Menu36
Shuffle36
Folder37
Ff (Fast Forward)37
Sat (If Equipped)37
Memory Presets37
Com (Compression)38
Scan38
Cat/Tune38
Cd Slot38
Premium Satellite Compatible Am/Fm Stereo/Cassette/Single Cd/Mp3—Late Availability (If Equipped)39
Cd Eject39
Tape Eject40
Tape 1–2/Cd40
Repeat41
Text/Sel41
Memory Preset Buttons42
Tune/Cat43
Band43
Cassette Door43
Power/Volume43
Premium Satellite Compatible Am/Fm Stereo In-Dash Six Cd/Mp3 Radio (If Equipped)44
Ej45
Load47
Cd47
General Audio Information48
Radio Frequencies48
Radio Reception Factors48
Cassette/Player Care48
Cd/Cd Player Care49
Climate Controls50
Heater Only System (If Equipped)50
Operating Tips50
To Aid In Side Window Defogging/Demisting In Cold Weather50
Manual Heating And Air Conditioning System (If Equipped)51
Max A/C51
Lights53
Headlamp Control53
High Beams/Flash-To-Pass53
Daytime Running Lamps (Drl) (If Equipped)53
Panel Dimmer Control54
Aiming The Headlamps54
Turn Signal Control54
Interior Lamps55
Map Lamps (If Equipped)55
Exterior Bulbs55
Replacing Headlamp Bulbs55
Bulb Replacement55
Replacing Front Parking Lamp/Turn Signal/Side Marker Bulbs56
To Remove The Parking Lamp/Turn Signal Bulbs56
Replacing Front Clearance And Identification Lamp Bulbs57
To Change The Cab Marker Bulbs57
Replacing Brake/Tail/Rear Turn Signal/Back-Up/License Plate Lamp Bulbs57
Driver Controls58
Windshield Wiper/Washer Control58
Tilt Steering58
Steering Wheel Adjustment58
Auxiliary Power Point59
Power Windows (If Equipped)59
One Touch Down60
Window Lock60
Power Side View Mirrors (If Equipped)61
To Adjust Your Mirrors61
Heated Outside Mirrors (If Equipped)62
Fold-Away Mirrors63
Speed Control (If Equipped)63
To Turn Speed Control On63
To Turn Speed Control Off64
To Set A Speed64
To Set A Higher Set Speed65
To Set A Lower Set Speed65
To Disengage Speed Control66
To Return To A Previously Set Speed66
Locks And Security67
Keys67
Power Door Locks (If Equipped)67
Seating And Safety Restraints68
40/20/40 Split Bench Seat (If Equipped)68
Recline Seat (If Equipped)68
Using The Manual Lumbar Support69
Easy-Aire Seat (If Equipped)69
Adjusting The Front Power Seat (If Equipped)71
Air-Ride Seat (If Equipped)72
Heated Seats (If Equipped)73
Rear Flip-Up Seat (If Equipped)73
Flipping-Up The Seat73
Returning The Seat To Horizontal Position73
Safety Restraints Precautions74
Combination Lap And Shoulder Belts75
Vehicle Sensitive Retractor76
Front Safety Belt Height Adjustment76
Lap Belts77
Safety Belt Warning Light And Indicator Chime78
Conditions Of Operation78
Beltminder79
One-Time Disable81
Deactivating/Activating The Beltminder Feature81
Safety Belt Extension Assembly82
Safety Belt Maintenance82
Safety Restraints For Children83
Children And Safety Belts83
Child Booster Seats84
When Children Should Use Booster Seats84
Types Of Booster Seats85
The Importance Of Shoulder Belts86
Safety Seats For Children86
Child And Infant Or Child Safety Seats86
Installing Child Safety Seats With Combination Lap And Shoulder Belts88
Attaching Safety Seats With Tether Straps90
Tether Anchorage Hardware90
Driving91
Starting91
Positions Of The Ignition91
Starting The Engine91
Cold Weather Operation93
Winter Fronts94
Hot Weather Operation94
Starting A Turbocharged Engine With The Vehicle On A Steep Grade94
Engine Shutdown95
Restarting After Running Out Of Fuel95
General Operating Instructions95
Backing Up96
Parking Your Vehicle96
Driving Through Water96
Engine Automatic Shutdown Warning Light Or Chime (If Equipped)97
General Brake Information97
If Brakes Do Not Grip Well98
Hydraulic Brakes (If Equipped)98
Hydromax Brake Booster System98
Parking Brake100
Power Park (Air-Operated Parking Brake) Option (If Equipped)101
Applying The Parking Brake101
Releasing The Parking Brake102
Parking Brake Light Illumination Due To Low Air Pressure102
Parking Brake Warning System102
Releasing Spring Manually103
Air Brakes (If Equipped)104
General Air Brake Information104
Air Chamber Stroke Indication105
Cam Brakes-Automatic Slack Adjusters105
Emergency Air Brake105
Air Brake Reservoir Draining105
Parking Brake Control (Knob)107
Releasing Spring Brake With Air Pressure107
Releasing Spring Brake Manually108
Exhaust Brake (If Equipped)109
Operation110
Starting Engine110
Driving Downhill110
Exhaust Brake Operating Characteristics111
Trailer Brake Hand Control (If Equipped)112
Trailer Air Supply And Parking Brake Modular Controls (If Equipped)113
Initial Charge114
Normal Driving Position115
System Park115
Trailer Charge116
Automatic Application116
Actuation Of Trailer Park (Emergency) Or Tractor Bobtail Position117
Anti-Lock Brake System (Abs)117
Abs Warning Lamp117
Using Abs118
Traction Control (If Equipped)118
Air Suspension Dump Switch (If Equipped)119
Tractor-Trailer Connections120
Connecting And Disconnecting A Trailer With Air Suspension120
Suspension Conversions120
Automatic Transmission Operation (If Equipped)121
Allison 2500 Automatic Transmission121
Allison 2200 Automatic Transmission With Park Pawl Feature121
Allison 3000 Series Electronic World Transmission (Wt)122
Torque Lock122
Allison 3000 Series Push-Button Shifter123
Automatic Transmission Operating Temperatures123
Engaging The Clutch123
Clutch Brake (Vehicles Equipped With A Non-Synchronized Transmission)-Vehicle Stationary124
Double-Clutch Procedures-Vehicles Equipped With A Non-Synchronized Transmission124
Manual Transmission Operation (If Equipped)125
Driving Hints125
Shifting With A Synchronized & Non-Synchronized Transmission126
Operating The Eaton Fs-4205A And Fs-5205A 5–Speed Transmissions126
To Go Forward126
To Go Backward126
Operating The Eaton Fs–5406A, Fs–5406N, Fs–6406A And Fs–6406N 6-Speed Transmissions127
Operating The Spicer Es56-7B And Es066-7B 7-Speed Transmissions127
Operating The Eaton 8908Ll 10-Speed Transmission128
Operating The Eaton 9210B 10–Speed Transmissions130
Power Take-Off (Pto) Operation131
Vehicles Equipped With An Allison Automatic Transmission (Except 3000 Series Applications And Vehicles Equipped With A Caterpillar Engine)131
Pto Operation With Vehicle Stationary131
Pto Operation While Vehicle Is Moving131
Vehicles Equipped With An Allison 3000 Series Automatic Transmission132
Vehicles Equipped With A Caterpillar Engine132
Vehicles Equipped With A Manual Transmission132
Rear Axle Information132
Rear Axles With Locking Or Limited-Slip Differentials133
Driver-Controlled Differential Lock133
Axle Conversions134
Two-Speed Rear Axle (If Equipped)134
Axle Shifting135
Manual Transmissions135
Automatic Transmissions135
Split-Shifting (Combined Axle And Transmission Shift-Manual Transmissions Only)136
Ratio Extender Use136
Maximum Vehicle Loading136
Unloaded Or Lightly Loaded Vehicles137
Trailer Towing138
Preparing To Tow138
Hitches138
Safety Chains139
Trailer Brakes And Lamps139
Driving While You Tow139
Servicing After Towing139
Trailer Towing Tips140
Fifth Wheel Operation140
Hook-Up141
Un-Hook142
Getting Roadside Assistance143
Using Roadside Assistance143
Roadside Emergencies143
Fusing144
Hazard Flasher Switch144
Fuses And Relays144
Passenger Compartment Fuse Panel145
Power Distribution Box147
Air Brake Trailer Tow Relays (If Equipped)150
Inline Fuses151
Jump Starting151
Preparing Your Vehicle152
Connecting The Jumper Cables152
Removing The Jumper Cables154
Wrecker Towing Instructions155
Towing The Vehicle With The Front Wheels Suspended156
Towing Vehicles Equipped With A Driver-Controlled Differential Lock156
Removing Axle Shafts Before Towing157
Installing The Axle Shafts158
Towing The Vehicle With The Rear Wheels Suspended158
Customer Assistance159
Getting Assistance Outside The U.s And Canada161
Ordering Additional Owner's Literature162
Reporting Safety Defects (U.s. Only)162
Washing The Exterior163
Waxing163
Cleaning Your Vehicle163
Repairing Paint Chips163
Aluminum Wheels And Wheel Covers164
Engine164
Plastic (Non-Painted) Exterior Parts164
Windows And Wiper Blades165
Instrument Panel/Interior Trim And Cluster Lens165
Interior Trim165
Leather Seats (If Equipped)166
Ford Car Care Products166
Underbody Preservation166
Maintenance And Specifications168
General Servicing Guidelines And Precautions168
Air Conditioning System Checks169
Front Axle-General Service Information169
Toe-In Setting-General Inspection170
Rear Axle-General Inspection170
Nospin Detroit Locker Positive Locking Differential170
Brake System-General Inspection170
Air Brakes-Inspection And Adjustment171
Air Brakes-Air Dryer172
Air Brakes-Desiccant Air Dryer173
Hydraulic Brakes-General Inspection And Adjustment173
Hydraulic Brakes-Fluid Level173
Hydraulic Brakes-Fluid Precautions173
Hydraulic Brakes-Brake Lines, Hoses And Fittings174
Driveline Parking Brake174
Catalytic Converter174
Air Induction System175
Cummins B And Caterpillar Engines175
Opening The Hood175
Checking The Engine Oil Level177
Engine Oil And Filter Recommendations178
Sae Viscosity Grades180
Expected Temperature Range180
Engine Cooling System181
Inspect Cooling System Daily181
Adding Engine Coolant-6.0L Power Stroke181
Extended Life Engine Coolant182
Coolant Condition Inspection183
Engine Coolant Capacities And Part Numbers183
Severe Climates183
Fan Clutches184
Windshield Washer Fluid185
Changing The Wiper Blades185
Brake Fluid186
Battery186
Steering-General Inspection188
Tightening Steering Column Joint Bolts189
Power Steering Fluid189
Clutch Fluid/Linkage Adjustments190
Clutch Linkage (If Equipped)191
Automatic Transmission Fluid192
Manual Transmission Fluid193
Check Your Transmission Fluid Level Using The Following Procedure193
Fuel Filter/Water Separator194
Draining The Fuel Filter/Water Separator–6.0L Power Stroke Engine194
Draining The Fuel Filter/Water Separator-Cummins Bengine195
Draining The Fuel Filter/Water Separator-Caterpillar Engine195
Fuel Filter Replacement-6.0L Power Stroke Engine195
Removal195
Installation196
Fuel Filter Replacement-Cummins B Engine196
Fuel Filter Replacement-Caterpillar Engine196
Fuel Information197
Important Safety Precautions197
Choosing The Right Fuel198
Fuel Quality199
Running Out Of Fuel199
Fuel Consumption Improvement Measures200
Essentials Of Good Fuel Economy200
Measuring Techniques200
Filling The Tank201
Calculating Fuel Economy201
Driving Style-Good Driving And Fuel Economy Habits202
Conditions202
Noise Emissions–Exterior202
Engine And Driveline System203
Exhaust System203
Chassis-Mounted Charge Air Cooler203
Inspect Charge Air Cooler Daily203
Inspect Air Intake Piping204
Electrical System Inspections204
Accessory Feed Connections204
Suspension Inspection204
Supporting Your Vehicle For Service205
Frame And Tow Hooks206
U-Bolt Nut Torque206
Air Suspension U-Bolt Checks And Re-Torquing Procedures206
Air Suspension U-Bolt And U-Bolt Nut Installation206
Spring U-Bolt Checks207
Checking The Rear Axle Lubricant Level207
Draining And Refilling The Rear Axle Lubricant208
Wheels208
General208
Oil Lubricated Front Wheel Bearings208
Normal Maintenance209
Installation, Tightening And Alignment209
Disc Wheel With Flange Nuts (Hub-Piloted)210
Front Wheel Mounting Of Flange Nut System210
Rear Wheel Mounting Of Flange Nut System210
Aluminum Rear Disc Wheel With Flange Nuts (Hub-Piloted)212
Proper Torque213
Changing Wheel Types213
Wheel Nut Torque214
Tire/Wheel Rim Selection And Inflation Pressures214
Tire Inflation Information216
Lubricant Specifications218
Non-Driving Front Axle218
Steering220
Propeller Shaft221
Clutch221
Cooling System221
Windshield Washer221
Transmission222
Rear Axle226
Cab Components229
Engine Oil230
Refill Capacities231
Engine Coolant And Oil232
Power Steering System232
Air Conditioner Refrigerant - R134A233
Refrigerant Fitting Torque233
Fuel Tanks233
Vehicle Identification Number (Vin)234
Scheduled Maintenance Guide235
Authorized Dealer Maintenance235
Owner Maintenance236
Emissions Control System236
Emissions Control System(S) Laws237
Noise Emissions Warranty, Prohibited Tampering Acts And Maintenance237
Tampering With Noise Control System Prohibited237
Emissions Information Label238
Scheduled Maintenance Services238
Air Brake Adjustment239
Daily Owner Checks241
Check Every Oil Change242
General Maintenance Services243
On-Highway246
City250
Severe Service254
6.0 Power Stroke Engine262
Special Operating Conditions264
Motorcraft Premium Gold Coolant Change Record265
Index267