Page 1 2016 F-650/750 Owner’s Manual owner.ford.com ford.ca June 2015 First Printing Owner’s Manual F-650/F-750 Litho in U.S.A. GC4J 19A321 AA I n f o r ma t i o n P r o v i d e d b y :...
Page 2 No part of this publication may be reproduced, transmitted, stored in a retrieval system or translated into any language in any form by any means without our written permission. Errors and omissions excepted. © Ford Motor Company 2015 All rights reserved. Part Number: 20150519135424...
Page 3 I n f o r ma t i o n P r o v i d e d b y :...
Page 4: Table Of Contents
General Information on Radio Frequencies..........38 Symbols Glossary...........10 Remote Control..........38 Data Recording..........12 Replacing a Lost Key or Remote California Proposition 65......13 Control............39 Perchlorate............13 Ford Credit............13 Locks Replacement Parts Locking and Unlocking........40 Recommendation........13 Special Notices..........14 Security Mobile Communications Passive Anti-Theft System......42 Equipment.............14 Export Unique Options.........14...
Page 5 Table of Contents Warning Lamps and Indicators....58 Fuel and Refueling Audible Warnings and Indicators....61 Safety Precautions........90 Fuel Quality - Gasoline.........91 Information Displays Fuel Quality - Diesel........92 General Information........62 Running Out of Fuel - 6.8L......95 Information Messages.........64 Running Out of Fuel - 6.7L Diesel....95 Selective Catalytic Reduction Climate Control System............95...
Page 6 Table of Contents Using Traction Control - Vehicles With: Utilizing the Mediation/Arbitration Hydraulic Brakes........132 Program (Canada Only)......158 Getting Assistance Outside the U.S. and Canada............159 Cruise Control Ordering Additional Owner's Principle of Operation.........134 Literature.............160 Using Cruise Control........134 Reporting Safety Defects (U.S. Only).............160 Driving Aids Reporting Safety Defects (Canada...
Page 7 Table of Contents Fuel Filter - 6.8L...........204 Wheels and Tires Changing the 12V Battery......204 Tire Care............232 Checking the Wiper Blades.....206 Using Snow Chains........246 Changing the Wiper Blades....206 Changing a Road Wheel......247 Adjusting the Headlamps......206 Technical Specifications......249 Removing a Headlamp......208 Capacities and Specific- Changing a Bulb..........208 ations Bulb Specification Chart......209...
Page 8 Table of Contents Extended Service Plan (ESP) Extended Service Plan (ESP)....312 Scheduled Maintenance General Maintenance Information..314 Normal Scheduled Maintenance....321 Special Operating Conditions Scheduled Maintenance..........326 Scheduled Maintenance Record...335 Appendices End User License Agreement....345 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 9 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 10: Introduction
Make sure you are aware of all applicable Note: Either Ford Motor Company or an local laws that may affect the use of authorized Ford dealer may have originally electronic devices while driving.
Page 11 • An engine-mounted secondary fuel Engine Protection Mode filter • A fuel injector for each cylinder (8 Ford diesel engines are equipped with total) engine protection and emission control systems. These systems monitor critical • A high-pressure fuel pump temperatures and pressures, and modify •...
Page 12 Introduction If these modified engine performance Selective catalytic reduction system characteristics persist for an extended Your vehicle is equipped with a selective period and either the service engine soon catalytic reduction system designed to or powertrain malfunction, reduced power, reduce emission levels of nitrogen oxides electronic throttle control light is from the exhaust of your diesel engine.
Page 13: Symbols Glossary
Introduction • The gearshift lever must be in P (Park) • Driving with frozen coolant or N (Neutral) in order for the starter • Sticking thermostat to operate. • Overloading or pulling heavy trailers • Try operating the starter switch several during hot weather times.
Page 14 Introduction Safety alert Do not open when hot See Owner's Manual Engine air filter Air conditioning system Engine coolant E162384 Anti-lock braking system Engine coolant temperature Avoid smoking, flames or sparks Engine oil Battery Explosive gas Battery acid Fan warning Brake fluid - non petroleum Fasten seatbelt based...
Page 15: Data Recording
In order to properly diagnose and Panic alarm service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may access or share among them vehicle diagnostic information received Parking aid through a direct connection to your vehicle when diagnosing or servicing your vehicle.
Page 16: California Proposition 65
Ford replacement collision parts meet our stringent requirements for fit, finish, (U.S. Only) structural integrity, corrosion protection Ford Credit offers a full range of financing and dent resistance. During vehicle and lease plans to help you acquire your development we validate these parts vehicle.
Page 17: Special Notices
Your primary responsibility is the safe covered by the Ford Warranty. For operation of your vehicle.
Page 18: Entering, Exiting Or Climbing On This Vehicle
Introduction intend to use the vehicle. It is the responsibility of the registered owner to determine the applicability of such laws and regulations to your intended use for the vehicle, and to arrange for the installation of required equipment. Your dealer has information about the availability of equipment which may be ordered for your vehicle.
Page 19: Environment
Environment Engine PROTECTING THE ENVIRONMENT Valve covers and block covers damp-out engine mechanical noise. If they need You must play your part in protecting the replacing, make sure to replace them with environment. Correct vehicle usage and the recommended parts. Check for the authorized disposal of waste, cleaning mechanical isolations.
Page 20: Child Safety
Ford recommends Exposure of people or animals to these checking with a NHTSA Certified Child high temperatures for even a short time...
Page 21: Installing Child Restraints
Child Safety Recommendations for Safety Restraints for Children Child Child size, height, weight, or age Recommended restraint type Infants or Children weighing 40 lb (18 kg) or less Use a child safety seat toddlers (generally age four or younger). (sometimes called an infant carrier, convertible seat, or toddler seat).
Page 22 Child Safety Use a child safety seat (sometimes called Note: Although the child seat illustrated is an infant carrier, convertible seat, or a forward facing child seat, the steps are toddler seat) for infants, toddlers, or the same for installing a rear facing child children weighing 40 pounds (18 seat.
Page 23 Child Safety E142530 E142875 3. While holding the shoulder and lap belt 5. To put the retractor in the automatic portions together, route the tongue locking mode, grasp the shoulder through the child seat according to the portion of the belt and pull downward child seat manufacturer's instructions.
Page 24 There should be no more than 1 inch (2.5 centimeters) of movement for proper installation. Ford recommends checking with a NHTSA Certified Child Passenger Safety E142528 Technician to make certain the child Position the child safety seat in the restraint is properly installed.
Page 25 Child Safety 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it.
Page 26 Ford recommends checking with a NHTSA The passenger seats of your vehicle may Certified Child Passenger Safety be equipped with built-in tether strap...
Page 27 Child Safety F-Series Regular Cab E162709 F-Series Crew Cab E162711 Note: For vehicles with adjustable head Attach the tether strap only to the restraints, route the tether strap under the appropriate tether anchor as shown. The head restraint and between the head tether strap may not work properly if restraint posts, otherwise route the tether attached somewhere other than the...
Page 28: Booster Seats
If your child restraint system is equipped with a tether strap, and the child restraint manufacturer recommends its use, Ford also recommends its use. I n f o r ma t i o n P r o v i d e d b y :...
Page 29 Child Safety • Can the child sit all the way back against their vehicle seat back with knees bent comfortably at the edge of the seat cushion? • Can the child sit without slouching? • Does the lap belt rest low across the hips? •...
Page 30: Child Restraint Positioning
Child Safety E142596 E142597 WARNINGS If the booster seat slides on the vehicle the way back. When possible, all children seat upon which it is being used, placing a age 12 and under should be properly rubberized mesh sold as shelf or carpet restrained in a rear seating position.
Page 31: Child Safety Locks
Child Safety WARNINGS WARNINGS manufacturer. A safety seat that is Always restrain an unoccupied child improperly installed or utilized, is seat or booster seat. These objects inappropriate for your child's height, age, may become projectiles in a crash or or weight or does not properly fit the child sudden stop, which may increase the risk may increase the risk of serious injury or of serious injury.
Page 32 Child Safety E162719 The childproof locks are located on the rear edge of each rear door. You must set the lock separately for each door. Move the lock control up or down to engage or disengage the childproof lock. I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 33: Seatbelts
Seatbelts PRINCIPLE OF OPERATION WARNINGS When possible, all children 12 years old and under should be properly WARNINGS restrained in a rear seating position. Always drive and ride with the seat Failure to follow this could seriously backrest upright and the lap belt increase the risk of injury or death.
Page 34 Seatbelts Using the Safety Belt with Cinch Tongue (Front Center and Rear Center Seats Only) The cinch tongue will slide up and down the belt webbing when the belt is stowed or while putting safety belts on. When the lap and shoulder safety belt is buckled, the cinch tongue will allow the lap portion to be shortened, but pinches the webbing to keep the lap portion from getting longer.
Page 35 Seatbelts Fastening the Cinch Tongue WARNING The lap belt should fit snugly and as low as possible around the hips, not across the waist. Pull the lap and shoulder belt from the retractor so that the shoulder belt portion of the safety belt crosses your shoulder and chest.
Page 36 Seatbelts Using Safety Belts During WARNINGS Pregnancy The belt and retractor must be replaced if the safety belt assembly WARNING automatic locking retractor feature Always ride and drive with your or any other safety belt function is not seatback upright and the safety belt operating properly when checked by an properly fastened.
Page 37: Seatbelt Height Adjustment
Seatbelts When to Use the Automatic Locking Energy Management Feature Mode • This vehicle has a safety belt system Use this mode any time a child safety seat, with an energy management feature except a booster, is installed in passenger at the front outboard seating positions front or rear seating positions.
Page 38: Seatbelt Warning Lamp And Indicator Chime
Seatbelts To adjust the shoulder belt height: Pull the button and slide the height adjuster up or down. 2. Release the button and pull down on the height adjuster to make sure it is locked in place. SEATBELT WARNING LAMP AND INDICATOR CHIME This lamp illuminates and an E145664...
Page 39 Seatbelts If... Then... You buckle your safety belt before you The Belt-Minder feature will not activate. switch the ignition switch on or less than 1- 2 minutes elapse after you switch the igni- tion on... You do not buckle your safety belt before The Belt-Minder feature activates, the your vehicle has reached at least 6 mph safety belt warning light illuminates and a...
Page 40: Child Restraint And Seatbelt Maintenance
Seatbelts • This will switch the feature off for the Ford Motor Company recommends that seating position if it is currently on. all safety belt assemblies in use in vehicles involved in a crash be replaced. However, • This will switch the feature on for the if the crash was minor and an authorized seating position if it is currently off.
Page 41: Keys And Remote Controls
Keys and Remote Controls Note: The remote control contains sensitive GENERAL INFORMATION ON electrical components. Exposure to moisture RADIO FREQUENCIES or impact may cause permanent damage. This device complies with Part 15 of the REMOTE CONTROL FCC Rules and with Industry Canada license-exempt RSS standard(s).
Page 42: Replacing A Lost Key Or Remote Control
Keys and Remote Controls Sounding a Panic Alarm Note: Replacing the battery does not delete the transmitter from the vehicle. The Note: The panic alarm only operates when transmitter should operate normally. the ignition is off. The remote control uses one coin-type Press the button to activate the three-volt lithium battery CR2032 or alarm.
Page 43: Locks
Locks Locking the Doors LOCKING AND UNLOCKING Press the button to lock all the You can use the power door lock control doors. The turn signals will or the remote control to lock and unlock illuminate. E138623 your vehicle. Press the button again within three Power Door Locks seconds to confirm that all the doors are (If Equipped)
Page 44 Locks Battery Saver The autolock feature will unlock all the doors when: The battery saver turns off the interior • autolock has locked the doors lamps 30 minutes after you switch the • you stop the vehicle and switch the ignition off if a door is open and the dome ignition off or to accessory mode, and lamp switch is on.
Page 45: Security
Note: The system is not compatible with The integrated keyhead transmitter non-Ford aftermarket remote start systems. functions as a programmed ignition key. It Use of these systems may result in vehicle operates all the locks, starts the vehicle starting problems and a loss of security and acts as a remote control.
Page 46 Security Insert the first previously programmed coded key into the ignition. 2. Switch the ignition from off to on. Keep the ignition on for at least three seconds, but no more than 10 seconds. 3. Switch the ignition off and remove the first coded key from the ignition.
Page 47: Steering Wheel
Steering Wheel ADJUSTING THE STEERING WHEEL WARNING Do not adjust the steering wheel when your vehicle is moving. Note: Make sure that you are sitting in the correct position. See Sitting in the Correct Position (page 73). E183049 3. Lock the steering column. AUDIO CONTROL (If Equipped) You can operate the following functions...
Page 48: Voice Control
Steering Wheel Media CRUISE CONTROL Press repeatedly to scroll through available audio modes. Seek, Next or Previous Press the seek button to: • Tune the radio to the next or previous stored preset. • Play the next or the previous track. Press and hold the seek button to: •...
Page 49: Wipers And Washers
Wipers and Washers Press the end of the stalk to activate the WINDSHIELD WIPERS washer. Note: Fully defrost the windshield before • A brief press causes a single wipe switching on the windshield wipers. without washer fluid. Note: Make sure you switch off the •...
Page 50: Lighting
Lighting GENERAL INFORMATION LIGHTING CONTROL Condensation in Lamp Assemblies Exterior lamps have vents to accommodate normal changes in air pressure. Condensation can be a natural by-product of this design. When moist air enters the lamp assembly through the vents, there is a possibility that condensation can occur when the temperature is cold.
Page 51: Instrument Lighting Dimmer
Lighting Headlamp Flasher DAYTIME RUNNING LAMPS Equipped) WARNING Always remember to switch your headlamps on in low light situations or during inclement weather. The system does not activate the tail lamps and may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision.
Page 52: Interior Lamps
Lighting If your vehicle is a tractor, the direction Press the switches on either side of the indicators may not shut off when you dome lamp to switch on the lamps. The complete a turn. This is normal. Contact map lamps also light when: an authorized dealer if there are any •...
Page 53: Windows And Mirrors
Windows and Mirrors Note: Perform one-touch up re-calibration POWER WINDOWS (If Equipped) with the door closed. Calibrating with the door open causes the window to bounce WARNINGS back continuously. Do not leave children unattended in To reset the function after the battery your vehicle and do not let them play recharges: with the power windows.
Page 54: Exterior Mirrors
Windows and Mirrors EXTERIOR MIRRORS Auxiliary Convex Mirrors E163059 Left–hand mirror. Off. Right–hand mirror. To adjust a mirror: Rotate the control to select the mirror you want to adjust. 2. Adjust the position of the mirror. 3. Return the control to the center position to lock mirrors in place.
Page 55 Windows and Mirrors Telescoping Mirrors Note: If you repeatedly fold and unfold the (If Equipped) mirrors several times within one minute, the system may disable to protect the motors from overheating. It resets to normal function automatically within three to five minutes.
Page 56: Interior Mirror
Windows and Mirrors To adjust the mirrors: SUN VISORS • Press and hold the control. Slide-on-rod (If Equipped) • When you position the mirrors in or out, the motors run as long as you hold the control. The running motors allow you to make adjustments as needed.
Page 57: Instrument Cluster
Instrument Cluster GAUGES Gasoline Engines E215247 Engine oil pressure gauge. Engine coolant temperature gauge. Transmission fluid temperature gauge. Fuel gauge. Speedometer. Information display. Tachometer. I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 58 Instrument Cluster Engine Oil Pressure Gauge Operating the transmission for extended periods with the gauge in the higher than Indicates engine oil pressure. The needle normal area may cause internal should stay in the normal operating range transmission damage. We recommend (between L and H).
Page 59 Instrument Cluster Information Display • Transmission temperature gauge: Displays the transmission fluid Odometer temperature at the transmission sump. • Hourmeter: Displays the hours of Located in the bottom of the information engine run time. display. Registers the accumulated distance your vehicle has traveled. •...
Page 60 Instrument Cluster Fuel gauge. Speedometer. Information display. Tachometer. The needle should move toward F when Engine Oil Pressure Gauge you refuel your vehicle. If the needle points to E after adding fuel, this indicates your Indicates engine oil pressure. The needle vehicle needs service soon.
Page 61: Warning Lamps And Indicators
Instrument Cluster Brake System Trip Computer See General Information (page 62). Indicates low brake fluid level or a brake system malfunction. Vehicle Settings and Personalization Have the system checked E209041 immediately by an authorized dealer. See General Information (page 62). WARNING WARNING LAMPS AND Driving your vehicle with the warning...
Page 62 Instrument Cluster Diesel Particulate Filter (Diesel Fasten Safety Belt Engine Only) Illuminates and a tone sounds to remind you to fasten your Illuminates when the soot level in the safety belt. diesel particulate filter has reached a point where it requires operator assistance. See Diesel Particulate Filter (page 87).
Page 63 Instrument Cluster Traction Control (Diesel Engine brake warning lamp begins to blink after Only) setting the parking brake, this may indicate a failure in the parking brake system. Seek Illuminates and flashes slowly if service from an authorized dealer you select the Off Road or immediately.
Page 64: Audible Warnings And Indicators
Instrument Cluster WARNING If equipped with an air intake heater, DO NOT use ether or any other starting fluids. The use of starting fluids (ether) in an engine equipped with an air intake heater could result in damage and/or personal injury. Water in Fuel (Diesel Engine Only) Illuminates when the fuel filter/water separator has a...
Page 65: Information Displays
Information Displays Information Display Controls GENERAL INFORMATION • Press the INFO button to scroll through WARNING trip, outside temperature and fuel usage information. Driving while distracted can result in loss of vehicle control, crash and • Press the SETUP button to scroll injury.
Page 66 Information Displays TRIP A/B MPG (L/km) Registers the distance of individual Displays the instantaneous fuel economy journeys. Press and release the INFO as a bar graph. Your vehicle must be button until TRIP A/B appears in the moving to calculate instantaneous fuel display (this represents the trip mode).
Page 67: Information Messages
Information Displays SETUP AUTO LOCK ON or OFF AUTO UNLOCK ON or OFF COURTESY WIPE ON or OFF REMOTE WINDOW ON or OFF LANGUAGE ENGLISH / SPANISH / FRENCH Diesel engine only. UNITS PRESS RESET FOR SYSTEM CHECK Displays the current units English or Metric. The information display begins to cycle through the vehicle systems and provides LANGUAGE = ENGLISH / SPANISH /...
Page 68 Information Displays Diesel Messages WARNING When the CLEANING EXHAUST FILTER message appears in the information display, do not park near flammable materials, vapors or structures until filter cleaning is complete. Message Action CHECK COOLANT The coolant additive needs checking. ADDITIVE CLEANING EXHAUST Your vehicle has entered the cleaning mode.
Page 69 Information Displays Message Action ENGINE WARMING In extremely cold weather, typically below -15°F (-26°C) and PLEASE WAIT if the engine block heater is not utilized, your engine does not respond to accelerator pedal movement for 30 seconds. This restriction allows your engine to circulate the oil properly in order to avoid engine damage.
Page 70 Information Displays Message Action SPEED LIMITED TO 50 The selective catalytic reduction system detects a fault. The MPH UPON RESTART vehicle’s top speed becomes limited upon restarting. Have EXHAUST FLUID the system checked by an authorized dealer. SYSTEM FAULT SPEED LIMITED TO 50 The selective catalytic reduction system detects a fault.
Page 71 Information Displays Engine Message Action TRANSPORT MODE CONTACT Your vehicle is set to transport mode. The transport DEALER mode disables certain vehicle functions to prevent battery discharge. POWER REDUCED TO LOWER The vehicle has reduced engine speed because fluid ENGINE TEMP temperatures are at or near their max operating limits.
Page 72 Information Displays Park Brake Message Action PARK BRAKE ENGAGED The parking brake is set and your vehicle is in motion. I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 73: Climate Control
Climate Control MANUAL CLIMATE CONTROL E214636 Defrost: Select to distribute air through the windshield air vents. Air distribution to the instrument panel and footwell vents turns off. You can also use this setting to defrost and clear the windshield of a thin covering of ice. Heated mirrors: Press the button to switch the heated exterior mirrors on and off.
Page 74: Hints On Controlling The Interior Climate
Climate Control MAX A/C: Adjust the control for maximum cooling. Recirculated air flows through the instrument panel vents, air conditioning automatically turns on and the fan automatically adjusts to the highest speed. Temperature control: Controls the temperature of the air circulated in your vehicle.
Page 75: Heated Exterior Mirrors
Climate Control 2. Move the transmission selector lever to park (P) or neutral. 3. Press the MAX A/C button. 4. Adjust the fan speed to the lowest speed setting. Side Window Defogging in Cold Weather Select the instrument panel and windshield air vents positions on the air distribution control.
Page 76: Seats
Seats • Keep sufficient distance between SITTING IN THE CORRECT yourself and the steering wheel. We POSITION recommend a minimum of 10 in (25 cm) between your breastbone and WARNINGS the airbag cover. Do not recline the seatback as this •...
Page 77 Seats Note: Adjust the seat back to an upright Removing the Head Restraint driving position before adjusting the head Press and hold buttons C and D. restraint. Adjust the head restraint so that 2. Pull the head restraint up. the top of it is level with the top of your head and as far forward as possible.
Page 78: Manual Seats
Seats Installing the Head Restraint MANUAL SEATS Align the steel stems into the guide sleeves WARNING and push the head restraint down until it locks. Do not adjust the driver seat or seatback when your vehicle is Tilting Head Restraints (If Equipped) moving.
Page 79: Power Seats
Seats Type 2 The lumbar support control is located on the outboard side of the seat. Turn the control to adjust your support. POWER SEATS (If Equipped) WARNINGS Do not adjust the driver seat or seatback while your vehicle is moving.
Page 80 Seats Air-Ride Seat Recline - Rotate the handle to adjust the angle of the seatback. Type 1 Seat height adjuster - Press the control up to raise the seat. Push the control down to lower the seat. Seat adjuster - Lift the bar up to move the seat forward or backward.
Page 81: Rear Seats
Seats Folding the Rear Seat Back (Crew REAR SEATS Cab) Folding Up the Rear Seats (SuperCab) E162738 E162737 Pull forward on the control to fold Pull the control to release the seat down the seatback. cushion. 2. Pull down on the handle and lift up on 2.
Page 82: Front Seat Armrest
Seats FRONT SEAT ARMREST E162747 If your vehicle has an under-seat storage E162745 compartment in the seat cushion, lift the latch to open the lid of the compartment. Press the button on the right-hand side of You cannot open the lid when the armrest the seat and pull the seatback down to is down.
Page 83: Rear Seat Armrest
Seats REAR SEAT ARMREST (If Equipped) Type 1 E162744 Type 2 E208775 Fold the armrest down to use it. I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 84: Auxiliary Power Points
Auxiliary Power Points 12 Volt DC Power Point Locations Power points may be in the following WARNINGS locations: Do not plug optional electrical • On the instrument panel (two accessories into the cigar lighter locations). socket. Incorrect use of the cigar lighter can cause damage not covered by •...
Page 85 Auxiliary Power Points Note: Depending on your vehicle, the power point cover may open to the right or upward. When the indicator light on the power point • On: The power point is working, the ignition is on and a device is plugged •...
Page 86: Storage Compartments
Storage Compartments OVERHEAD CONSOLE (If Equipped) E75193 Press near the rear edge of the door to open it. I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 87: Starting And Stopping The Engine
Starting and Stopping the Engine If your vehicle is operated in a heavy snow GENERAL INFORMATION storm or blowing snow conditions, the engine air induction may become partially WARNINGS clogged with snow and ice. If this occurs, Extended idling at high engine the engine may experience a significant speeds can produce very high reduction in power output.
Page 88: Starting A Gasoline Engine
Starting and Stopping the Engine 2. Turn the key to the off position. STARTING A GASOLINE 3. Apply the parking brake. ENGINE Stopping the Engine When Your When you start the engine, the idle speed Vehicle is Moving increases, this helps to warm up the engine.
Page 89: Starting A Diesel Engine
Starting and Stopping the Engine • Open the windows at least 1 in (3 cm). • Barometric pressure sensor • Set your climate control to outside air. • Environmental temperature sensor The powertrain and glow plug control STARTING A DIESEL ENGINE modules electronically control the glow plug system.
Page 90: Diesel Particulate Filter
Starting and Stopping the Engine We recommend using the engine block 2. When the wait to start indicator turns heater for starting when the ambient off, turn the key to the start position temperature is at or below-9°F (-23°C) and release the key as soon as the See Engine Block Heater (page 88).
Page 91: Switching Off The Engine
Starting and Stopping the Engine • Shortly after the engine has shut down, SWITCHING OFF THE ENGINE the electrical system simulates a key off and even though the ignition is still Allow the engine to idle for three to five on, the electrical system simulates a minutes before shutting it down.
Page 92: F650750 (Tbc), Enusa, First Printing
Starting and Stopping the Engine We recommend that you do the following The heater uses 0.4 to 1.0 kilowatt-hours for a safe and correct operation: of energy per hour of use. The system does not have a thermostat. It achieves •...
Page 93: Fuel And Refueling
Fuel and Refueling Observe the following guidelines when SAFETY PRECAUTIONS handling automotive fuel: • Extinguish all smoking materials and WARNINGS any open flames before refueling your Do not overfill the fuel tank. The vehicle. pressure in an overfilled tank may •...
Page 94: Fuel Quality - Gasoline
Capacities and Specifications (page 256). Note: The vehicle Warranty may be void if you use additives that do not meet or exceed Ford specifications. If the low fuel pressure message persistently appears after re-fueling and then disappears when the E161513...
Page 95: Fuel Quality - Diesel
Fuel and Refueling Note: Use of any fuel other than those FUEL QUALITY - DIESEL recommended can impair the emission control system and cause a loss of vehicle Fuel Requirements - Choosing The performance. Right Fuel: Vehicles Operated Where Ultra Low Sulfur Diesel Fuel Do not use: Is Required (United •...
Page 96 Do not add gasoline, gasohol retrofitted for high-sulfur diesel fuel using or alcohol to diesel fuel. This practice Ford Motor Company dealer service parts. creates a serious fire hazard and engine Failure to use retrofit components other performance problems.
Page 97 Fuel and Refueling To help achieve acceptable engine Look for a label on the fuel pump to performance and durability when using confirm the amount of biodiesel contained biodiesel in your vehicle: in a diesel fuel. Biodiesel content is often indicated with the letter B followed by the •...
Page 98: Running Out Of Fuel - 6.8L
• The fuel system must be primed before using an aftermarket product that does attempting to restart the engine. not meet Ford specifications in your fuel. • Use caution not to overheat and damage the starter by cranking the RUNNING OUT OF FUEL - 6.8L engine for an excessive period.
Page 99 Fuel and Refueling Importance of Maintaining the Diesel Exhaust Fluid Level In order for the selective catalytic reduction system to operate correctly the diesel exhaust fluid level must be maintained. A message appears in the information display when the diesel exhaust fluid level is low and needs to be refilled.
Page 100 Fuel and Refueling You must only use diesel exhaust fluid that 4. Return the container to the vertical is certified by the American Petroleum position slightly below the diesel Institute (API). The vehicle Warranty does exhaust fluid filler neck. Allow any fluid not cover repairs resulting from the use of remaining in the spout to drain back in non-certified diesel exhaust fluid products.
Page 101 Fuel and Refueling Continued driving without refilling results WARNINGS in the following actions as required by the your vehicle becomes limited to engine idle California Air Resources Board (CARB) and only once stopped. In these conditions, be the U.S. Environmental Protection Agency cautious where you stop your vehicle (EPA): because you may not be able to drive long...
Page 102 Fuel and Refueling • Avoid spilling diesel exhaust fluid on Typical Diesel Exhaust Fluid Usage painted surfaces, carpeting or plastic When Using the Power Take Off (PTO) components. Immediately wipe away any diesel exhaust fluid that has spilled Continuous PTO use—Minimal PTO use with a damp cloth and water.
Page 103: Refueling - 6.8L
Fuel and Refueling Continued driving without replacing diesel WARNINGS exhaust fluid or having the selective Stay outside your vehicle and do not catalytic reduction system repaired results leave the fuel pump unattended in the following actions as required by the when refueling your vehicle.
Page 104: Refueling - 6.7L Diesel
If you run the the fuel tank or fuel system if the correct contaminated fuel through the engine, the genuine Ford, Motorcraft or other certified zinc damages the fuel injectors. Engine fuel filler cap is not used.
Page 105: Fuel Consumption
Fuel and Refueling When your vehicle has stopped, shift FUEL CONSUMPTION into neutral (N) or park (P). Real world fuel consumption is governed 2. Apply the parking brake and switch the by many factors, for example driving style, ignition off. high speed driving, stop-start driving, air 3.
Page 106: Emission Control System - 6.8L
Fuel and Refueling Calculating Fuel Economy • Using fuel blended with alcohol may lower fuel economy. Do not measure fuel economy during the • Fuel economy may decrease with lower first 900 mi (1,500 km) of driving (this is temperatures. your engine’s break-in period);...
Page 107 When the service engine soon If you use parts other than Ford, Motorcraft indicator illuminates, the OBD-II or Ford-authorized parts for maintenance system has detected a...
Page 108: Emission Control System - 6.7L Diesel
Fuel and Refueling If the service engine soon indicator remains the engine. If the service engine soon on, have your vehicle serviced at the first indicator blinks eight times, it means that available opportunity. Although some the vehicle is not ready for I/M testing; if malfunctions detected by the OBD-II may the service engine soon indicator stays on not have symptoms that are apparent,...
Page 109 Fuel and Refueling in the system, it begins to restrict the filter. Passive Regeneration You need to periodically clean the soot In passive regeneration, the exhaust that gathers inside the filter. You can clean system temperature and constituents the soot in two different ways, passive automatically clean the filter, or reduce regeneration and active regeneration.
Page 110 Fuel and Refueling regeneration frequency varies from 9–35 minutes. You can usually reduce the 100–500 miles (161–805 km) between duration of regeneration if you maintain a occurrences and each occurrence lasts constant speed above 30 mph (48 km/h). When the engine control module detects that the diesel particulate filter is nearly full of particulates and you are not operating your vehicle in a manner to allow effective automatic cleaning, the following messages appear in the information display:...
Page 111 Fuel and Refueling Operator Commanded Regeneration • Make sure there is a minimum of 1/8 Precautions and Safe Exhaust Position tank of fuel. • Make sure all fluids are at proper levels. WARNING How to Start Operator Commanded Failure to comply with the following Regeneration instructions for Operator Commanded Regeneration may...
Page 112 Fuel and Refueling If the diesel particulate filter is near or at saturation, a message requesting permission to initiate filter cleaning appears in the information display: Message Action and Description Exhaust Filter Full Clean Answer yes to this prompt and then follow the prompts Soon regarding exhaust position as needed to initiate Operator Commanded Regeneration.
Page 113 Fuel and Refueling Switching Automatic Regeneration Control On and Off To switch Automatic Regeneration Control On and Off, press SETUP button on steering wheel and then scroll to: Message Action and Description Auto Exh.Clean Select Y or N to switch it On or Off. After you switch Automatic Regeneration Control off, one of the following warning messages may be displayed: Exhaust Filter Full Clean Soon...
Page 114 DPF heats up to a high temperature after Similar federal or provincial laws may only a short period of engine operation and apply in Canada. Ford recommends can stay hot even after the engine is turned against any vehicle modification without off.
Page 115: Fuel Tank Selector Switch
Fuel and Refueling Noise Emissions Warranty, Prohibited Among those acts, which the U.S. Tampering Acts and Maintenance Environmental Protection Agency may presume to constitute tampering are the On January 1, 1978, Federal regulation acts listed below: became effective governing the noise •...
Page 116: Transmission
Transmission Neutral (N) AUTOMATIC TRANSMISSION With the gearshift lever in neutral (N), you WARNING can start your vehicle and it is free to roll. Hold the brake pedal down while in this Always set the parking brake fully position. and make sure the gearshift is latched in park (P) (if equipped).
Page 117 Transmission Forced downshifts WARNING • Allowed in drive (D) with the tow/haul Do not use the tow/haul feature feature on or off. when driving in icy or slippery conditions as the increased engine • Press the accelerator to the floor. braking can cause the rear wheels to slide •...
Page 118 Transmission With the gearshift lever in drive (D), press By moving the gearshift lever from the drive the – button to activate SelectShift. The (D) position to the manual (M) position instrument cluster indicates the available you may now manually select the gear you and selected gears.
Page 119 Transmission Brake-Shift Interlock 4. Place fingers into hole where you (If Equipped) removed the gearshift lever boot and pull top half of shroud up and forward WARNINGS to separate it from the lower half of the Do not drive your vehicle until you shroud.
Page 120: Power Take-Off
Mobile Mode power source within the limits and operating guidelines detailed in the Perform Steps 4 through 8 in reverse order, Ford Truck Body Builders Layout Book, making sure to engage the hinge pivots found at between the upper and lower halves of the www.fleet.ford.com/truckbbas.com and...
Page 121: Rear Axle
Rear Axle GENERAL INFORMATION LIMITED SLIP DIFFERENTIAL WARNING WARNING Exceeding these ratings by If both wheels are not raised off the overloading can cause component ground, the one wheel that is not failure resulting in property damage, raised may pull the vehicle off its personal injury or death.
Page 122: 2-Speed Rear Axle
Rear Axle 2-SPEED REAR AXLE WARNING (If Equipped) Sudden accelerations on slippery WARNING surfaces could cause the wheels to spin, the vehicle to turn sideways on Never shift a two-speed axle when a crowned road surface or in a turn, descending a steep grade as this possibly resulting in loss of vehicle control may cause loss of vehicle control and...
Page 123: Brakes
Brakes • Let the brakes cool if you have been GENERAL INFORMATION using them excessively, as in mountain driving or after several fast, high-speed WARNINGS stops. Do not drive with your foot resting on • If you have been driving through deep the brake pedal.
Page 124: Parking Brake
Brakes The anti-lock braking system will not eliminate the risks when: • You drive too closely to the vehicle in front of you. • Your vehicle is hydroplaning. • You take corners too fast. • The road surface is poor. E210347 PARKING BRAKE Push the palm release lever (A) on the...
Page 125 Brakes Note: Read and understand the following Diesel engines: Parking brake light steps and perform them whenever you operation (the light only works when the prepare to drive the vehicle. ignition key is in the run position): • On: Parking brake applied. Note: The parking brake does not disengage unless sufficient system air pressure is •...
Page 126 Brakes Loosen the jam nut (A) and un-thread the Releasing Spring Brake with Air adjustment rod (B) from the chamber to Pressure reduce tension on the cable (C). Continue The air system in all vehicles with to un-thread the adjustment rod all the spring-actuated rear wheel parking brakes way and remove it from the chamber.
Page 127: Full Power Brake
Brakes Remove the stud tool and nut from the FULL POWER BRAKE carrying pocket on the brake chamber assembly. WARNING If the brake warning lamp in the instrument cluster remains illuminated after engine start up, this indicates a system failure in the Full Power Brake system.
Page 128: Air Brakes
Brakes When air pressure is insufficient AIR BRAKES (below 60 psi (414 kPa)), a warning light illuminates and a E206772 WARNINGS buzzer sounds when the ignition is in the Do not drive or continue to drive if the on position. This may happen because low air pressure buzzer is sounding excessive brake applications are depleting or the brake warning light is lit.
Page 129: Exhaust Brake
Brakes Note: Installing an exhaust or auxiliary brake does not necessarily protect the engine from exceeding maximum governed speed. Use the primary brakes to make sure the engine never exceeds maximum governed speed under any circumstance. Note: Before starting the engine, make sure that the exhaust brake switch is in the off position.
Page 130 Brakes Make sure the engine speed does not exceed the maximum allowable engine RPM. Exceeding the maximum allowable engine RPM can result in damage to the engine. Apply the service brakes to reduce the engine RPM or make a slower descent by using a lower gear.
Page 131: Trailer Brakes
Brakes To release the trailer brakes, move the TRAILER BRAKES lever up completely. Trailer Brake Hand Control (If Equipped) Trailer Air Supply and Parking Brake Modular Controls (If Equipped) WARNING The hand control should never be used to apply the brakes when the tractor and trailer are parked unattended.
Page 132 Brakes Initial Charge E210342 You can push in the parking brake (B - With the air system completely discharged, yellow knob) and supply air to the tractor both knobs (A and B) are out. When the spring brakes, releasing them. air pressure reaches 70 psi (4.83 bar), the trailer air supply (A - red knob) may be Normal Driving Position...
Page 133 Brakes System Park E210344 With both knobs (A and B) pushed in (normal driving position), the parking brakes for both the tractor and trailer can be applied by pulling the parking brake knob (B) out, exhausting air from the tractor spring brakes, simultaneously causing the trailer air supply valve to pop out, applying the trailer brakes.
Page 134 Brakes Automatic Application E210345 If both knobs (A and B) are pushed in and the brake system air pressure is reduced to approximately 35 psi (249 kPa), the trailer air supply (A) knob automatically pops out applying the emergency or parking brakes on the trailer.
Page 135: Traction Control
Traction Control System Indicator Light PRINCIPLE OF OPERATION Note: If the traction control light does not The traction control system helps avoid flash during a traction control event or stays drive wheel spin and loss of traction. illuminated, the system is not functioning If your vehicle begins to slide, the system properly.
Page 136 Traction Control Press the switch again to enable the traction control system. System Indicator Light Note: If the traction control light does not flash during a traction control event or stays illuminated, the system is not functioning properly. Take your vehicle to an authorized dealer for service.
Page 137: Cruise Control
Cruise Control PRINCIPLE OF OPERATION Cruise control lets you maintain a set speed without keeping your foot on the accelerator pedal. You can use cruise control when your vehicle speed is greater than 20 mph (30 km/h). USING CRUISE CONTROL WARNINGS Do not use cruise control on winding roads, in heavy traffic or when the...
Page 138 Cruise Control Changing the Set Speed • Press and release SET+ or SET-. When You select km/h as the display measurement in the information display, the set speed changes in approximately 2 km/h increments. When you select mph as the display measurement in the information display, the set speed changes in approximately 1 mph increments.
Page 139: Driving Aids
Driving Aids • Improper vehicle alignment. STEERING • High crosswinds. To help prevent damage to the power If any steering components are serviced or steering system: replaced, install new fasteners (many are • Never hold the steering wheel at its coated with thread adhesive or have furthest turning points (until it stops) prevailing torque features which may not...
Page 140: Load Carrying
GVWR is Every vehicle manufactured by exceeded. Ford Motor Company is supplied Unloaded or Lightly Loaded with information on the Safety Vehicles Compliance Certification Label, located on either the B-pillar or WARNING the driver’s door edge, listing the...
Page 141: Air Suspension
Load Carrying System Indicator Light AIR SUSPENSION (If Equipped) The air suspension indicator light Note: Do not operate your vehicle without illuminates when using the button to air in the suspension springs. Operating your release air pressure in the rear air springs. vehicle without air in the suspension springs Never drive your vehicle when the warning damages the suspension, degrades ride...
Page 142 Load Carrying We do not recommend performing, or approve of, suspension conversions. However, we understand that, on occasion, others install aftermarket add-on suspensions on the truck chassis that allow operator control for weight transfer from other axles (such as air lift axles). I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 143: Towing
RV & Trailer Towing Guide Online Website http://www.fleet.ford.com/towing-guides/ I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 144: Recommended Towing Weights
Towing RECOMMENDED TOWING WEIGHTS Vehicles with gasoline engine Maximum GVWR Maximum GCWR Model lb (kg) F-650 Pro-Loader (Kick-Up 20500–26000 Frame) (9299–11792) F-650 Pro-Loader (Straight 25600–29000 Frame)/F-650 Straight (11612–13154) Frame Specific GCWR and maximum trailer weight applicable your vehicle is dependent on many variables including transmission capability.
Page 145: Essential Towing Checks
Towing The rating for the tow vehicle's braking ESSENTIAL TOWING CHECKS system operation is at the gross vehicle weight rating, not the gross combined See Load limits in the Load Carrying weight rating. chapter for load specification terms found on the tire label and Safety Compliance Trailer Lamps label and instructions on calculating your vehicle's load.
Page 146: Transporting The Vehicle
Towing Towing the Vehicle with the Front • Shift to a lower gear when driving down Wheels Suspended a long or steep hill. Do not apply the brakes continuously, as they may Note: To avoid transmission damage, do overheat and become less effective. not tow your vehicle even a short distance •...
Page 147: Fifth Wheel Operation
Towing Towing Vehicles Equipped with a 3. Install the axle shafts as outlined in Driver-controlled Differential Lock Steps 4 through 10. 4. Place the gaskets on the wheel hub Note: If you have to tow your vehicle to a studs. service facility with the drive axle wheels on 5.
Page 148 Towing Check the operation of all trailer lights WARNINGS and correct any lights that may be When the tractor and trailer are faulty. parked unattended, the trailer brake hand control should never be used Un-hook to apply the brake, since air may leak from the system, allowing vehicle movement, Try to keep the tractor and trailer in a resulting in possible property damage,...
Page 149: Driving Hints
Driving Hints • Do not operate in a gear that permits BREAKING-IN an engine speed more than the maximum governed speed or high-idle You need to break in new tires for RPM (no load). approximately 300 mi (480 km). During this time, your vehicle may exhibit some •...
Page 150: Economical Driving
Driving Hints Parking • Use the recommended engine oil. • Perform all regularly scheduled WARNING maintenance. When parking your vehicle, do not Avoid these actions; they reduce your fuel leave the transmission in gear; if the economy: key is in the on position and the •...
Page 151: Cold Weather Precautions
Driving Hints Your vehicle is equipped with a selective COLD WEATHER catalyst reduction system that uses Diesel PRECAUTIONS Exhaust Fluid (DEF) to operate properly. You need to replenish your vehicle’s DEF Note: Idling in cold weather does not heat at certain intervals. When filling your the engine to its normal operating vehicle’s DEF tank in cold weather, you temperature.
Page 152 Driving Hints In order to operate the engine in • Avoid shutting the engine down after temperatures of 32°F (0°C) or lower, read an extensive idling period. Drive your the following instructions: vehicle for several miles with the engine at normal operating •...
Page 153: Driving Through Water
Driving Hints Operation in Snow and Rain Vehicle operation in heavy snowfall or extreme rain conditions may feed excessive amounts of snow or water into the air intake system. This could plug the air filter with snow and may cause the engine to lose power and possibly shut down.
Page 154: Roadside Emergencies
• Towing — independent service contractors, if not prohibited by state, Canadian customers who require roadside local or municipal law, shall tow Ford assistance, call 1-800-665-2006. eligible vehicles to an authorized dealer within 35 mi (56 km) of the Vehicles Sold in Canada: Using...
Page 155: Hazard Warning Flashers
• Press the flasher control again to turn them off. Call Ford Roadside Assistance at 1-800-665-2006 for additional information. FUEL SHUTOFF WARNING Failure to inspect and, if necessary,...
Page 156: Jump Starting The Vehicle
Roadside Emergencies Note: When you try to restart your vehicle To reset the switch: after a fuel shutoff, your vehicle makes sure Turn the ignition off. that various systems are safe to restart. 2. Check the fuel system for leaks. Once your vehicle determines that the systems are safe, then your vehicle will 3.
Page 157 Roadside Emergencies WARNINGS WARNINGS Keep batteries out of reach of Do not attach the end of the positive children. Batteries contain sulfuric cable to the studs or L-shaped eyelet acid. Avoid contact with skin, eyes or located above the positive (+) clothing.
Page 158 Roadside Emergencies Removing the Jumper Cables 2. Connect the other end of the positive (+) cable to the positive (+) terminal Remove the jumper cables in the reverse of the booster vehicle battery. order that they were connected. 3. Connect the negative (-) cable to the negative (-) terminal of the booster vehicle battery.
Page 159: Customer Assistance
A reasonable time must be allowed to Oakville, Ontario L6K 0C8 perform a repair after taking your vehicle Telephone to the authorized dealer. Repairs will be made using Ford or Motorcraft® parts, or 1-800-565-3673 (FORD) remanufactured or other parts that are Online authorized by Ford.
Page 160: In California (U.s. Only)
In some states, you must directly notify Ford in writing before pursuing remedies Two or more repair attempts are made under your state’s warranty laws. Ford is on the same non-conformity likely to also allowed a final repair attempt in some cause death or serious bodily injury OR states.
Page 161: The Better Business Bureau (Bbb) Auto Line Program (U.s. Only)
BBB. Canadian dealers. In those cases where You are not bound by the decision, and you continue to feel that the efforts by Ford may reject the decision and proceed to of Canada and the authorized dealer to...
Page 162: Getting Assistance Outside The U.s. And Canada
Middle East, contact the nearest Ford and final as the arbitrator’s award is dealership. If the dealership cannot help binding on both you and Ford of Canada. you, write or call: CAMVAP services are available in all FORD MOTOR COMPANY Canadian territories and provinces.
Page 163: Ordering Additional Owner's Literature
(VIN) and new REPORTING SAFETY DEFECTS address with Ford Motor Company Export (U.S. ONLY) Operations & Global Growth Initiatives by emailing expcac@ford.com. If you are in another foreign country, contact the nearest authorized dealer.
Page 164: Reporting Safety Defects (Canada Only)
However, information about motor vehicle NHTSA cannot become involved safety from in individual problems between http://www.safercar.gov. you, your dealer, or Ford Motor Company. REPORTING SAFETY DEFECTS To contact NHTSA, you may call (CANADA ONLY) the Vehicle Safety Hotline...
Page 165: Fuses
Fuses The power distribution box is located in FUSE SPECIFICATION CHART the engine compartment. It has high-current fuses that protect your Power Distribution Box vehicle's main electrical systems from overloads. WARNINGS Always disconnect the battery before If you disconnect and reconnect the servicing high current fuses.
Page 166 Fuses Fuse or relay number Fuse amp rating Protected components — Not used. — Not used. Resistor Terminating resistor (120 ohm). — Not used. — Not used. — Not used. — Not used. — Not used. 10A* Brake on/off isolation relay. —...
Page 167 Fuses Fuse or relay number Fuse amp rating Protected components Relay Powertrain control module. — Not used. 15A** Heated mirrors. — Not used 20A** Trailer tow and body builder stoplamps. — Not used. 20A** Ancillary translator module. 10A** Run/start relay coil. 10A** Transmission control module keep-alive power (diesel engine).
Page 168 Fuses Fuse or relay number Fuse amp rating Protected components — Not used. — Not used. — Not used. 10A** Chassis solenoids. — Not used. 10A** Cargo box lamp. 30A** Fuel pump. — Not used. 10A** Fuel pump relay coil. —...
Page 169 Fuses Fuse or relay number Fuse amp rating Protected components 30A* Anti-lock brake system modulator valves. — Not used. — Not used. 40A* Starter motor 30A* Trailer battery feed (air brakes). Trailer tow battery charge (hydraulic brakes). Relay Cargo box lamp. —...
Page 170 Fuses Fuse or relay number Fuse amp rating Protected components Relay Trailer tow backup lamps relay. Relay Passenger air ride seat compressor relay. *J case fuses. **Mini fuses. Pull the fuse panel cover toward you to Passenger Compartment Fuse remove it. When the clips of the panel Panel disengage, let the panel fall easily.
Page 171 Not used. 7.5A Power mirror switch. — Not used. Upfitter relay #3. Run/accessory customer access. Ford telematics battery feed. Interior lighting. Right turn and brake lamps. Left turn and brake lamps. Center high-mounted stop lamp. Backup lamps. Right headlamp low beam.
Page 172 Rear parking lamps. Clearance lamps. — Not used. Ford telematics run/start. Power Distribution Box run/accessory fuses. Wiper relay coil. I n f o r ma t i o n P r o v i d e d b y :...
Page 173: Changing A Fuse
Fuses Fuse or relay number Fuse amp rating Protected components Customer access upfitter switch power. Ancillary translator module run/accessory sense. — Not used. Climate control module. Fender direction indicator lamps. 30A Circuit breaker Power windows switch (crew cab). Relay Delayed accessory power. CHANGING A FUSE Fuses WARNING...
Page 174: Vehicle Inspection Guide
Vehicle Inspection Guide VEHICLE INSPECTION WARNINGS Do not operate the vehicle if any INFORMATION suspension conditions listed in the following charts are evident. Loss of To make sure your vehicle is ready to steering or suspension could result in operate, conduct a pre-trip inspection at property damage, personal injury or death.
Page 175 Vehicle Inspection Guide Engine compartment (with engine off) Belts (fan, alternator, Inspect for glazing, fraying or cracking. There should be no water pump and air more than 5-7 cracks per rib, per 1 in (2.5 cm) conditioning compressor) Fluid leaks Inspect for signs of fluid puddles or dripping fluid on the ground under the engine, or the underside of the engine.
Page 176 Vehicle Inspection Guide Engine starting (with parking brake applied) Voltmeter Check the gauge (diesel engine) or indicator light (gasoline engine) to verify the alternator is charging. Steering linkage free play Inspect for excessive free play in the steering linkages. The steering wheel should have less than 2 in (5 cm) of free play at its rim.
Page 177 Vehicle Inspection Guide Front of vehicle Verify running lights are clean and unbroken. Steering gear Inspect for any missing or loose fasteners, power steering fluid leaks and damage to power steering hoses. Steering linkage Verify connecting links, arms and rods are not worn or cracked. Verify joints, sockets and boot seals are not worn or loose.
Page 178 Vehicle Inspection Guide Front brakes Hoses Inspect for cracked, worn or frayed hoses, and that all coup- lings are secure. Brake chambers Verify that there are no cracks or dents, and that the cham- bers are securely mounted. Slack adjusters Inspect for broken, loose or missing parts.
Page 179 Vehicle Inspection Guide Diesel Exhaust Fluid (DEF) area DEF tanks Verify the tanks and caps are secure and that there are no leaks from the tanks. Leaks Inspect for leaks from the tanks. Underbody Driveshaft Verify that the driveshaft is not bent or cracked and that all driveshaft couplings are secure.
Page 180 Vehicle Inspection Guide Tractor-coupling system Mounting bolts Inspect for loose or missing mounting brackets, clamps, bolts or nuts. Verify solid attachment of both fifth wheel and the slide mounting. Platform Inspect for cracks or breaks in the platform structure. Safety latch Verify engagement of the safety latch.
Page 181 Vehicle Inspection Guide Rear brakes Hoses Inspect for cracked, worn or frayed hoses, and that all coup- lings are secure. Brake chambers Verify that there are no cracks or dents, and that the cham- bers are securely mounted. Slack adjusters Inspect for broken, loose or missing parts.
Page 182 Vehicle Inspection Guide Inspect the transmission fluid level and shift linkage for proper operation. I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 183: Maintenance
Maintenance If your vehicle requires professional service, GENERAL INFORMATION an authorized dealer can provide the necessary parts and service. Check your WARNINGS warranty information to find out which Making modifications to various parts and services are covered. parts, components and systems of Use only recommended fuels, lubricants, the vehicle, such as brake and fluids and service parts conforming to...
Page 184: Opening And Closing The Hood
Maintenance Quality service parts are available through 3. Select a jack with a rated capacity an authorized dealer. If dealer parts are not sufficient to lift and hold up your used, make sure the replacement parts are vehicle. of equivalent quality. 4.
Page 185 Maintenance 2. Fully disengage the hood latches on both sides of your vehicle. E209159 Lift and release the hood latches on both sides of your vehicle. E209161 3. Tilt the hood fully forward until it is held by the gas struts. Closing the Hood Push the hood rearward above the grille until fully closed.
Page 186: Under Hood Overview - 6.8L
Maintenance UNDER HOOD OVERVIEW - 6.8L E209130 Windshield washer fluid reservoir. See Washer Fluid Check (page 202). Engine coolant reservoir. See Engine Coolant Check (page 190). Automatic transmission fluid dipstick. See Automatic Transmission Fluid Check (page 200). Brake fluid reservoir. See Brake Fluid Check (page 201). Engine compartment fusebox.
Page 187: Under Hood Overview - 6.7L Diesel
Maintenance UNDER HOOD OVERVIEW - 6.7L DIESEL E209131 Windshield washer fluid reservoir. See Washer Fluid Check (page 202). Secondary Cooling System Reservoir. See Engine Coolant Check (page 195). Engine coolant reservoir. See Engine Coolant Check (page 195). Automatic transmission fluid dipstick. See Automatic Transmission Fluid Check (page 200).
Page 188: Engine Oil Dipstick - 6.8L
Maintenance 4. Open the hood. Protect yourself from ENGINE OIL DIPSTICK - 6.8L engine heat. 5. Locate and carefully remove the engine oil level dipstick. See Under Hood Overview (page 183). 6. Wipe the dipstick clean. Insert the dipstick fully, then remove it again. •...
Page 189: Engine Oil Check - 6.7L Diesel
For normal or severe service, use Motorcraft® oil or an Because it is normal to add some oil equivalent oil conforming to Ford between oil changes, check your engine oil specifications as listed in the Capacities level each time you stop for fuel.
Page 190 Maintenance The use of correct oil viscosities for diesel engines is important for satisfactory operation. Determine which oil viscosity best suits the temperature range you expect to encounter for the next service interval from the following SAE viscosity grade chart. E163370 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 191: Changing The Engine Oil And Oil Filter
Maintenance • (1) For severe duty service, use SAE If your vehicle is equipped with a diesel 5W-40 API CJ-4. engine, an Intelligent Oil Life Monitor calculates the proper oil change service • (2) For biodiesel fuel blends (B20 interval. When the information display max), use SAE 5W-40 or SAE 15W-40 indicates: OIL CHANGE REQUIRED, change API CJ-4.
Page 192: Changing The Coalescer Filter Element
Do not clean or recondition the filter element. E211403 We recommend that you demand the use Filter cover. of genuine Ford and Motorcraft® parts Filter element. whenever your vehicle requires scheduled maintenance or repair. Use the correct Filter housing. specification filter element. See Motorcraft Parts (page 253).
Page 193: Oil Change Indicator Reset
Maintenance WARNINGS To reduce the risk of personal injury, make sure the engine is cool before unscrewing the coolant pressure relief cap. The cooling system is under pressure. Steam and hot liquid can come out forcefully when you loosen the cap slightly.
Page 194 2. When the engine is cool, wrap a thick void the warranty. Use prediluted cloth around the cap. Slowly turn cap engine coolant meeting the Ford counterclockwise until pressure begins specification. See Capacities and to release.
Page 195 If you drive in extremely cold climates: Secondary cooling system: Repeat Step 5 until the coolant level has • It may be necessary to have a Ford stabilized (is no longer dropping after authorized dealer increase the coolant each step) AND the lower passenger concentration above 50%.
Page 196 Maintenance Engine-driven Cooling Fan (Fan The service engine soon Clutch) indicator will illuminate. If the engine reaches a preset Your vehicle is equipped with an engine over-temperature condition, the engine driven cooling fan drive (also called a fan will automatically switch to alternating clutch).
Page 197 Maintenance You have limited engine power when in the At this time, you may notice your engine fail-safe mode, so drive the vehicle with coolant temperature gauge needle move caution. The vehicle will not be able to toward the H and the POWER REDUCED maintain high-speed operation and the TO LOWER TEMP message may appear engine will run rough.
Page 198: Engine Coolant Check - 6.7L Diesel
Maintenance 5. If the coolant is low, add coolant, The coolant concentration should be restart the engine and take your vehicle maintained within 48% to 50%, which to an authorized dealer. See Adding equates to a freeze point between -30°F engine coolant in this chapter for more (-34.5°C) and -34°F (-36.5°C).
Page 199 Cap must be tightly installed Note: Generic coolants marketed for all to prevent coolant loss. makes and models may not meet the Ford specification and may cause damage to the Whenever coolant has been added, the cooling system. This damage may void the coolant level in the coolant reservoir warranty.
Page 200 Recycled Engine Coolant coolant to the coolant reservoir until the coolant level is within the COLD Ford Motor Company does not recommend FILL RANGE as listed on the reservoir. the use of recycled engine coolant since a Ford-approved recycling process is not yet available.
Page 201 If you drive in extremely cold climates: a test kit and a coolant inhibitor additive: • It may be necessary to have a Ford authorized dealer increase the coolant concentration above 50%. •...
Page 202 Maintenance Coolant Change • Robinair® Coolant and Battery Refractometer 75240 available from At specific mileage intervals, as listed in your dealer (Rotunda tool 023-75240) the scheduled maintenance information, – recommended refractometer to test the coolant should be changed. The coolant concentration. optional information display, if equipped, •...
Page 203: Automatic Transmission Fluid Check
Maintenance 5. Remove the dipstick, wiping it clean AUTOMATIC TRANSMISSION with a clean, dry lint free rag. If FLUID CHECK necessary, refer to the Under Hood Overview in this chapter for the Have an authorized dealer check and location of the dipstick. change the transmission fluid and filter at 6.
Page 204: Brake Fluid Check
Maintenance Check the fluid at the normal operating temperature of 196°F (91°C) to 215°F (102°C) on a level surface. The normal operating temperature can be reached after approximately 20 mi (30 km). High Fluid Level E163746 If an overfill occurs, excess fluid should be removed by a qualified technician.
Page 205: Power Steering Fluid Check
Failure to use washer fluid with unless you are adding fluid. antifreeze protection in cold weather could result in impaired windshield vision and Only use fluid that meets Ford increase the risk of injury or accident. specifications. See Capacities and Specifications (page 251).
Page 206: Draining The Fuel Filter Water Trap - 6.7L Diesel
Maintenance State or local regulations on volatile Note: With fuel tank levels above 3⁄4 tank organic compounds may restrict the use it may be necessary to loosen the bowl three of methanol, a common windshield washer turns before opening the drain. This will antifreeze additive.
Page 207: Fuel Filter - 6.8L
Maintenance Note: If your battery has a cover/shield, FUEL FILTER - 6.8L make sure it is reinstalled after the battery has been cleaned or replaced. Your vehicle is equipped with a lifetime fuel filter that is integrated with the fuel Note: Battery posts, terminals and related tank.
Page 208 Ford recommended replacement battery battery is reconnected. which matches the electrical requirements of the vehicle. After battery replacement,...
Page 209: Checking The Wiper Blades
Maintenance CHECKING THE WIPER BLADES E165794 E142463 2. Release the wiper blade lock (A) and Run the tip of your fingers over the edge of separate the wiper blade from the the blade to check for roughness. wiper arm. Clean the wiper blades with washer fluid 3.
Page 210 Maintenance Headlamp Aiming Target E142465 4. On the wall or screen you will observe E142592 a flat zone of high intensity light located at the top of the right hand 8 feet (2.4 meters) portion of the beam pattern. If the top Center height of lamp to ground edge of the high intensity light zone is 25 feet (7.6 meters)
Page 211: Removing A Headlamp
Maintenance 2. Remove the headlamp. See REMOVING A HEADLAMP Removing a Headlamp (page 208). 3. Release the clip and remove the bulb. Note: Do not touch the bulb glass. Note: If the bulb is accidentally touched, it should be cleaned with rubbing alcohol before being used.
Page 212: Bulb Specification Chart
Maintenance Brake Lamp, Rear Lamp, Rear 2. Remove the four screws and the lamp Direction Indicator, License Plate lens from lamp assembly. Lamp and Reverse Lamp 3. Remove the bulb by pulling it straight out. BULB SPECIFICATION CHART Replacement bulbs are specified in the chart below.
Page 213: Changing The Engine Air Filter - 6.8L
Maintenance CHANGING THE ENGINE AIR FILTER - 6.8L WARNING To reduce the risk of vehicle damage and personal burn injuries, do not start your engine with the air cleaner removed and do not remove it while the engine is running. Note: Operating your vehicle in heavy E163756 snowfall or extreme rain conditions may...
Page 214: Changing The Engine Air Filter - 6.7L Diesel
Maintenance E163760 Reconnect the mass air flow sensor electrical connector to the outlet tube. Make sure the locking tab on the connector is in the locked position (connector shown from below for clarity). CHANGING THE ENGINE AIR E207259 FILTER - 6.7L DIESEL 5.
Page 215 Maintenance E163372 E163373 The restriction gauge, located on the upper After installation of the new filter element, housing of the air filter assembly, measures reset the gauge by pressing the reset the vacuum inside the air filter. The more button on top of the gauge. the air filter is restricted (dirty, clogged), The following actions are recommend after the higher the vacuum reading.
Page 216 Maintenance E163374 Locate the mass airflow sensor electrical connector on the air inlet tube. This connector will need to be unplugged. Unlock the locking clip on the connector, then squeeze and pull the connector off the air inlet tube. I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 217 Maintenance 4. Remove and install a new foam filter if needed according to the service interval indicated in the scheduled maintenance information in this guide. If you do not replace the foam filter, be sure the existing foam filter is in place. E163377 5.
Page 218: Changing The Engine-Mounted And Diesel Fuel Conditioner Module Fuel Filters - 6.7L Diesel
Maintenance CHANGING THE ENGINE- MOUNTED AND DIESEL FUEL CONDITIONER MODULE FUEL FILTERS - 6.7L DIESEL Your vehicle has two fuel filters. The first filter mounts on top of the engine on the left-hand side. The second filter, inside the diesel fuel conditioner module, is mounted on the frame rail inboard of the fuel tank, between the frame rail and the drive shaft.
Page 219 Maintenance E163362 E163363 3. Reinstall the lower portion of the Disconnect both fuel lines by squeezing housing by slowly turning it clockwise the connector tabs and pulling the lines onto diesel fuel conditioner module straight off. housing, allowing fuel to soak into the fuel filter element.
Page 220: Electrical System Inspection
Maintenance 2. Reconnect both fuel lines. volts or as low as five volts. See the Electrical Circuit Diagram Manuals, Note: Using a fuel that has more than available from your vehicle’s manufacturer, average impurities may require you to to make sure that any extra body lights and replace the fuel filter more frequently than accessory connections to circuits are both the service interval specifies.
Page 221: Exhaust System Inspection
Maintenance Make sure to clean all dust and debris out If your diesel engine is equipped with a of the pipes and couplings with a clean, catalytic converter, it is important to review damp rag before reassembly. the maintenance schedule to make sure proper functioning of the catalytic Chassis-mounted Charge Air converter.
Page 222 Maintenance Your vehicle is equipped with as a stroke indicator to aid in non-asbestos brake linings. However, adjustment checks. If the push rod is exposure to excessive amounts of brake clean and the brakes are out of material (whether asbestos or adjustment, you can see the orange non-asbestos, fiberglass, mineral wool, marker protruding from the chamber...
Page 223 Maintenance Air Dryer any air tanks equipped with automatic moisture ejector valves, as required, to Climactic conditions affect performance maintain a dry air system. Contact an of desiccant or after-cooler type air dryers. authorized dealer if you are unsure of the You must establish a maintenance air reservoir locations or the draining schedule for each specific operation.
Page 224: Axle Inspection
Maintenance inspection and keep to instructions AXLE INSPECTION provided by the service manual. Hydraulic brake systems are Front Axle power-assisted. There is a great reduction in braking capabilities Maintaining the front axle alignment to without engine assist. specifications is very important. A qualified technician should check and maintain the •...
Page 225: Steering System Inspection
Maintenance Follow the tire manufacturer's • Maintaining proper steering gear and recommended cold inflation pressure for power steering pump lubricant levels. the tire size, load range (ply rating) and • Checking steering column joint bolts steer axle loading typical for their operation and steering linkage, particularly for (each steer axle tire equals ½...
Page 226: Frame And Tow Hook Inspection
Maintenance Checking the Fluid Level • For proper suspension alignment. Maintain proper alignment at all times. Park your vehicle on level ground. • U-bolts. After the chassis has been 2. Set the parking brake and shift into operating under load for 1,000 mi position neutral (N) or park (P).
Page 227 Maintenance U-bolt Nut Torque Suspension lb.ft (Nm) Front axle 220–260 lb.ft (298–352 Nm) Rear axle 270–320 lb.ft (366–434 Nm) See U-bolt re-torqueing and installation information below. U-bolt Checks and Re-torqueing Procedures Inspect the threads of the U-bolt and nut for rust and debris. Clean the threads if contaminated.
Page 228: Vehicle Care
Vehicle Care GENERAL INFORMATION CLEANING THE EXTERIOR Your Ford or Lincoln authorized dealer has Wash your vehicle regularly with cool or many quality products available to clean lukewarm water and a neutral pH your vehicle and protect its finishes. shampoo, we recommend Motorcraft Detail Wash.
Page 229: Waxing
Vehicle Care Note: Never use abrasive materials, for • Do not allow wax to come in contact example steel wool or plastic pads as they with any non-body (low-gloss black) can scratch the chrome surface. colored trim. The wax will discolor or stain the parts over time.
Page 230: Cleaning The Windows And Wiper Blades
Vehicle Care • Never wash or rinse any ignition coil, CLEANING THE INTERIOR spark plug wire or spark plug well, or the area in and around these locations. WARNINGS • Cover the battery, power distribution Do not use cleaning solvents, bleach box, and air filter assembly to prevent or dye on the vehicle’s safety belts, water damage when cleaning the...
Page 231: Cleaning The Instrument Panel And Instrument Cluster Lens
Vehicle Care Wipe up spilled liquid using a clean, CLEANING THE INSTRUMENT soft cloth as quickly as possible. PANEL AND INSTRUMENT 2. Use Motorcraft Premium Leather and CLUSTER LENS Vinyl Cleaner or a commercially available leather cleaning product for WARNING automotive interiors.
Page 232: Cleaning The Alloy Wheels
Vehicle Care CLEANING THE ALLOY VEHICLE STORAGE WHEELS (If Equipped) If you plan on storing your vehicle for 30 days or more, read the following Note: Do not apply a cleaning chemical to maintenance recommendations to make warm or hot wheel rims and covers. sure your vehicle stays in good operating Note: Some automatic car washes may condition.
Page 233 Vehicle Care Engine Brakes • Change the engine oil and filter prior to • Make sure the brakes and parking brake storage because used engine oil release fully. contains contaminates which may Tires cause engine damage. • Start the engine every 15 days for a •...
Page 234: F650750 (Tbc), Enusa, First Printing
Vehicle Care Contact an authorized dealer if you have any concerns or issues. I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 235: Wheels And Tires
Wheels and Tires *PSI: Pounds per square inch, a TIRE CARE standard unit of air pressure. Glossary of Tire Terminology *Cold tire pressure: The tire pressure when the vehicle has *Tire label: A label showing the been stationary and out of direct original equipment tire sizes, sunlight for an hour or more and recommended inflation pressure...
Page 236 Wheels and Tires describes the fundamental A. P: Indicates a tire, designated characteristics of the tire and also by the Tire and Rim Association, provides a U.S. DOT Tire that may be used for service on Identification Number for safety cars, sport utility vehicles, standard certification and in case minivans and light trucks.
Page 237 Wheels and Tires conditions for load and inflation H. U.S. DOT Tire Identification pressure. These speed ratings may Number: This begins with the need to be adjusted for the letters DOT and indicates that the difference in conditions. The tire meets all federal standards. ratings range from 81 mph (130 The next two numbers or letters km/h) to 186 mph (299 km/h).
Page 238 Wheels and Tires *Treadwear The treadwear grade pressure which can be found on is a comparative rating based on the Safety Compliance the wear rate of the tire when Certification Label. The cold tested under controlled conditions inflation pressure should never be on a specified government test set lower than the recommended course.
Page 239 Wheels and Tires A. LT: Indicates a tire, designated by the Tire and Rim Association, that is intended for service on light trucks. B. Load Range and Load Inflation Limits: Indicates the tire's load-carrying capabilities and its inflation limits. C. Maximum Load Dual lb (kg) at psi (kPa) cold: Indicates the maximum load and tire pressure when the tire is used as a dual;...
Page 240 (including spare, if information found on the tire. The equipped). Inflate all tires to the Ford recommended tire inflation inflation pressure recommended pressure is found on the Safety by Ford Motor Company. Compliance Certification Label or Tire Label.
Page 241 Wheels and Tires Maximum Inflation Pressure is Note: If you are checking tire the tire manufacturer's maximum pressure when the tire is hot, (for permissible pressure and the example, driven more than 1 mile pressure at which the maximum [1.6 kilometers]), never bleed or load can be carried by the tire.
Page 242 Wheels and Tires Note: Some spare tires operate at Tire Inflation Information a higher inflation pressure than the WARNING other tires. For T type mini-spare tires, see the Dissimilar spare wheel An inflated tire and rim can and tire assembly information for be very dangerous if a description.
Page 243 Wheels and Tires E161437 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 244 Wheels and Tires E161438 signs of damage or excessive WARNING wear. If internal damage to the tire Stay out of the trajectory (1) is suspected, have the tire as indicated in the illustration. demounted and inspected in case it needs to be repaired or replaced. Inspecting Your Tires and For your safety, tires that are Wheel Valve Stems...
Page 245 Wheels and Tires Tire Wear or suspected have the tire inspected by a tire professional. Tires can be damaged during off-road use, so inspection after off-road use is also recommended. WARNING Tires degrade over time depending on many factors such as weather, storage E142546 conditions, and conditions of use When the tread is worn down to...
Page 246 This begins with the letters DOT possible. Use of any tire or wheel and indicates that the tire meets not recommended by Ford can all federal standards. The next affect the safety and performance two numbers or letters are the...
Page 247 A tire can explode in than 20 psi (1.38 bar) greater than as little as three to five seconds. the maximum pressure, a Ford dealer or other tire service Do not spin the wheels at professional should do the over 35 mph (56 km/h).
Page 248 Wheels and Tires *Do not run over curbs or hit the Wheel misalignment in the front tire against a curb when parking or the rear can cause uneven and rapid treadwear of your tires and Highway Hazards should be corrected by an authorized dealer.
Page 249: Using Snow Chains
WARNING Snow tires must be the same size, load index, and speed rating as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could...
Page 250: Changing A Road Wheel
Wheels and Tires Tire Change Procedure The tires on your vehicle have all-weather treads to provide traction in rain and snow. WARNINGS However, in some climates, you may need to use snow tires and cables. If you need When one of the front wheels is off to use cables, it is recommended that steel the ground, the transmission alone wheels (of the same size and...
Page 251 Wheels and Tires 2. Loosen each wheel lug nut ½ turn counterclockwise, but do not remove them until the wheel is raised off the ground. 3. Replace the flat tire with the spare tire, making sure the valve stem is facing outward on all front and inboard rear wheels.
Page 252: Technical Specifications
M22 x 1.5 450–500 lb.ft (610–678 Nm) Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On vehicles equipped with single rear wheels, retighten the lug nuts to the specified torque at 100 miles (160 kilometers) after any wheel disturbance (such as tire rotation, changing a flat tire, wheel removal).
Page 253 Wheels and Tires E145950 Wheel pilot bore Inspect the wheel pilot hole and mounting surface prior to installation. Remove any visible corrosion or loose particles. E184089 The Tire Label is located on the B-Pillar or edge of the driver’s door. I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 254: Capacities And Specifications
Capacities and Specifications ENGINE SPECIFICATIONS - 6.8L Engine 6.8L V10 Engine Cubic inches Required fuel Minimum 87 octane Firing order 1-6-5-10-2-7-3-8-4-9 Ignition system Coil on plug Spark plug gap 0.039 - 0.043 in (1.00 - 1.10 mm) Compression ratio 9.2:1 Drivebelt Routing ENGINE SPECIFICATIONS - 6.7L DIESEL...
Page 255: Motorcraft Parts - 6.8L
WW-2242 For scheduled maintenance, we recommend Motorcraft replacement parts available at your Ford dealer or at fordparts.com. These parts meet or exceed Ford Motor Company’s specifications and are engineered for your vehicle. Use of other parts may impact vehicle performance, emissions and durability. Your warranty may be void for any damage related to use of other parts.
Page 256: Motorcraft Parts - 6.7L Diesel
WW-2242 For scheduled maintenance, we recommend Motorcraft replacement parts available at your Ford dealer or at fordparts.com. These parts meet or exceed Ford Motor Company’s specifications and are engineered for your vehicle. Use of other parts may impact vehicle performance, emissions and durability. Your warranty may be void for any damage related to use of other parts.
Page 257: Vehicle Identification Number
Capacities and Specifications VEHICLE IDENTIFICATION NUMBER The vehicle identification number is located on the left-hand side of the instrument panel. E142477 World manufacturer identifier Brake system, Gross Vehicle Weight Rating, Restraint Devices and their locations Make, vehicle line, series, body type Engine type Check digit...
Page 258: Vehicle Certification Label
Capacities and Specifications VEHICLE CERTIFICATION TRANSMISSION CODE LABEL DESIGNATION E167469 E167814 The National Highway Traffic Safety The transmission code is on the Safety Administration Regulations require that a Compliance Certification Label. The Safety Compliance Certification Label be following table shows the transmission affixed to a vehicle and prescribe where code along with the transmission the Safety Compliance Certification Label...
Page 259: Capacities And Specifications - 6.8L
Capacities and Specifications CAPACITIES AND SPECIFICATIONS - 6.8L Capacities WARNING The air conditioning refrigerant system contains refrigerant R-134a under high pressure. Opening the air conditioning refrigerant system can cause personal injury. Have the air conditioning refrigerant system serviced only by qualified personnel. Item Capacity Engine oil...
Page 260 Capacities and Specifications Item Capacity Power Steering (TAS66) 18.4 pt (8.7L) Windshield washer fluid Fill as required A/C refrigerant 26.5 oz (0.75 kg) A/C refrigerant compressor oil 7.1 fl oz (210 ml) Use the coolant type originally equipped in your vehicle. Using any other coolant may result in vehicle damage.
Page 261 Capacities and Specifications Name Specification VC-3DIL-B Engine coolant (Canada): WSS-M97B44-D2 Motorcraft Orange Antifreeze/Coolant Prediluted CVC-3DIL-B Brake fluid: WSS-M6C65-A3 Motorcraft® DOT 5.1 Motor Vehicle Brake Fluid PM-21 Automatic transmission fluid (U.S. and Mexico): WSS-M2C938-A Motorcraft MERCON LV Automatic Transmission Fluid MERCON LV XT-10-QLVC Automatic transmission fluid (Canada): WSS-M2C938-A...
Page 262 Capacities and Specifications Name Specification Optional Rear axle fluid (Canada): (S-170) WSL-M2C192-A Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant CXY-75W140-1L Recommended Rear axle fluid (U.S.): (S-190) WSP-M2C197-A Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL Recommended Rear axle fluid (Canada): (S-190) WSP-M2C197-A Motorcraft®...
Page 263 Capacities and Specifications Name Specification Multi-purpose grease: ESB-M1C93-B Motorcraft Multi-Purpose Grease Spray XL-5-A Lock cylinders (U.S.): Penetrating and Lock Lubricant XL-1 Lock cylinders (Canada): Penetrating Fluid CXC-51-A Lock cylinders (Mexico): Penetrating and Lock Lubricant MXL-1 Transmission, parking brake linkages and pivots, brake WSD-M1C227-A pedal shift: Motorcraft Premium Long-Life Grease...
Page 264: Capacities And Specifications - 6.7L Diesel
Capacities and Specifications Note: Ford recommends using DOT 4 Low Note: Automatic transmissions that require Viscosity (LV) High Performance Brake Fluid MERCON LV transmission fluid should only or equivalent meeting WSS-M6C65-A2. Use use MERCON LV transmission fluid. The of any fluid other than the recommended...
Page 265 Capacities and Specifications Item Capacity (Liquid capacity) Fuel tank (Medium) 53 gal (200.6 L) (Usable capacity) 56 gal (211.9 L) (Liquid capacity) Fuel tank (Large) 61 gal (230.9 L) (Usable capacity) 65 gal (246 L) (Liquid capacity) Brake Fluid Between MIN and MAX on brake fluid reservoir Automatic Transmission Fluid 16.3 qt (15.4 L)
Page 266 Capacities and Specifications Item Capacity A/C refrigerant 26.5 oz (0.75 kg) A/C refrigerant compressor oil 5.1 fl oz (150 ml) Use the coolant type originally equipped in your vehicle. Using any other coolant may result in vehicle damage. Per addition if required. Do NOT fill above the 95% liquid capacity.
Page 267 Capacities and Specifications Name Specification Engine coolant primary high temperature (U.S.): WSS-M97B44-D2 Motorcraft Orange Antifreeze/Coolant Prediluted VC-3DIL-B Engine coolant primary high temperature (Canada): WSS-M97B44-D2 Motorcraft Orange Antifreeze/Coolant Prediluted CVC-3DIL-B Engine coolant secondary cooling system (U.S.): WSS-M97B44-D2 Motorcraft Orange Antifreeze/Coolant Prediluted VC-3DIL-B Engine coolant secondary cooling system (Canada): WSS-M97B44-D2...
Page 268 Capacities and Specifications Name Specification Automatic transmission fluid (Canada): WSS-M2C938-A Motorcraft MERCON LV Automatic Transmission Fluid MERCON LV CXT-10-QLVC Front axle (wheel bearing oil) WSL-M2C192-A Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL Recommended Rear axle fluid (U.S.): (S-140) WSP-M2C197-A Motorcraft®...
Page 269 Capacities and Specifications Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL Optional Rear axle fluid (Canada): (S-190) WSL-M2C192-A Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant CXY-75W140-1L Recommended Rear axle fluid (U.S.): (21060S) WSP-M2C197-A Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL Recommended Rear axle fluid (Canada): (21060S) WSP-M2C197-A...
Page 270 Capacities and Specifications Name Specification Motorcraft Premium Windshield Wash Concentrate with Bitterant ZC-32-B2 Windshield washer fluid (Canada): WSB-M8B16-A2 Motorcraft Premium Quality Windshield Washer Fluid CXC-37-(A, B, D, F) Power steering fluid: WSS-M2C938-A Motorcraft MERCON LV MERCON LV XT-10-QLVC A/C refrigerant (U.S.): WSH-M17B19-A Motorcraft R-134a Refrigerant YN-19...
Page 271 Capacities and Specifications See the SAE viscosities grades chart for correct temperature usage. If you use oil and fluids that do not meet the defined specification and viscosity grade, this may lead to: • Component damage which is not covered by the vehicle warranty. •...
Page 272 Capacities and Specifications • (1) For severe duty service, use SAE 5W-40 API CJ-4. • (2) For biodiesel fuel blends (B20 max), use SAE 5W-40 or SAE 15W-40 API CJ-4. E163371 The American Petroleum Institute (API) service symbol is used to identify the proper engine oil for your engine.
Page 273: Audio System
Audio systems capable of recognizing and compact discs may not function correctly playing MP3 and WMA individual tracks when used in Ford CD players. and folder structures work as follows: • There are two different modes for MP3...
Page 274: Audio Unit - Vehicles With: Am/Fm
Audio System • MP3 and WMA folder mode represents In track mode, the system displays and a folder structure consisting of one plays the structure as if it were only one level of folders. The CD player numbers level deep (all MP3 and WMA files play, all MP3 and WMA tracks on the disc regardless of being in a specific folder).
Page 275: Audio Unit - Vehicles With: Am/Fm/Cd/Sync
Audio System CLK: Press this button to switch the display between the clock and radio frequency. To set the time, press and hold the button until the hours start to flash. Press the arrow buttons to adjust the hours, then repeat to set the minutes. Press CLK again to exit clock mode.
Page 276 Audio System E169515 Eject: Press to eject a CD. CD slot: Insert a CD. Tune: Press to search through the radio frequency band manually. Press and hold for a fast search. Phone: Press to access the phone features of the SYNC system. See SYNC (page 279).
Page 277 Audio System Track/Folder is only available on MP3 files when in CD mode. In track mode, pressing the SEEK arrows allows you to scroll through all the tracks on the disc. In folder mode, pressing the SEEK arrows allows you to scroll through all the tracks within the selected folder.
Page 278: Satellite Radio
Ford Motor Company shall not be of your vehicle. See an authorized dealer responsible for any such programming for availability.
Page 279 Audio System Satellite Radio Electronic Serial You need your ESN to activate, modify or Number (ESN) track your satellite radio account. When in satellite radio mode, tune to channel 0. Troubleshooting Message Condition Action Acquiring… Radio requires more than No action required. This two seconds to produce message should disappear audio for the selected...
Page 280: Audio Input Jack
Audio System The auxiliary input jack allows you to AUDIO INPUT JACK connect and play music from your portable music player through your vehicle speakers. WARNINGS You can use any portable music player Driving while distracted can result in designed for use with headphones. Your loss of vehicle control, crash and audio extension cable must have male injury.
Page 281 Audio System The USB port allows you to plug in media playing devices, memory sticks and charge devices (if supported). See SYNC (page 279). I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 282: Sync
SYNC GENERAL INFORMATION E198355 Make sure that you review your device's SYNC is an in-vehicle communications manual before using it with SYNC. system that works with your Bluetooth-enabled cellular phone and Support portable media player. This allows you to: The SYNC support team is available to •...
Page 283 SYNC module. Ford Motor • Do not operate playing devices if the Company and Ford of Canada will not power cords or cables are broken, split access the system data for any purpose or damaged. Place cords and cables...
Page 284: Using Voice Recognition
SYNC • Speak naturally, without long pauses USING VOICE RECOGNITION between words. This system helps you control many • At any time, you can interrupt the features using voice commands. This system while it is speaking by pressing allows you to keep your hands on the the voice button.
Page 285 SYNC System Interaction and Feedback The default setting is to a higher level of interaction in order to help you learn to use The system provides feedback through the system. You can change these settings audible tones, prompts, questions and at any time.
Page 286: Using Sync With Your Phone
SYNC The system creates candidate lists when For example, say "Say 1 after the tone to it has the same confidence level of several call John Doe at home. Say 2 after the tone options based on your voice command. to call Johnny Doe on mobile.
Page 287 SYNC Press the phone button. When the display indicates there is no paired cell phone, do the following: Message Action and Description No Phone Paired Press the OK button. Press the OK button. 2. Put your cell phone into Bluetooth discovery mode. See your device's manual if necessary.
Page 288 SYNC Phone Voice Commands ___ is a dynamic listing that should be the name of a contact in your phonebook. For Press the voice icon and say: example you could say "Call Mom". Voice Commands The following commands are only available during active calls: Phone Voice Commands...
Page 289 SYNC Phonebook Commands Voice Command When you ask SYNC to access content, for Text Message Inbox example the phonebook name or number, the requested information appears in the Send [New] Text Message display to view. You do not need to say word contained within brackets for the system to understand your command.
Page 290: Phonebook
SYNC Press the MENU button during an active call, then scroll to: Message Action and Description Active call Press the OK button. Select one of the following: Mute Call Press the OK button to mute the call. Privacy Press the OK button to switch a call from an active hands-free envir- onment to your cell phone for a more private conversation.
Page 291: Phonebook
SYNC Accessing Features Through the number, access your call history and Phone Menu phonebook, and send text messages as well as access cell phone and system The phone menu allows you to redial a settings. Press the phone button to enter the Phone Menu, then scroll to: Message Action and Description Phone Redial...
Page 292 SYNC Message Action and Description Sys Settings Access Bluetooth Devices menu listings and advanced menu listings. Exit Press the OK button to exit the phone menu. This is a cell phone-dependent feature. This is a cell phone-dependent and speed-dependent feature. Note: Forwarding a text message is a Text Messaging speed-dependent feature.
Page 293 The system sends each text message with the following signature: This message was sent from my Ford. I n f o r ma t i o n P r o v i d e d b y :...
Page 294 SYNC Message Action and Description Download now Allows you to download your unread messages to SYNC. To download the messages, press the OK button to select. The display indicates the system is downloading your messages. When downloading is complete, SYNC returns you to the inbox.
Page 295: Phonebook
SYNC Message Action and Description Press the OK button then select one of the following and press the OK button again to confirm. Message Notification On Message Notification Off Modify Phone- Modify the contents of your phone book (such as add, delete, down- book load).
Page 296 SYNC Press the Phone button to enter the Phone Menu, then scroll to: Message Action and Description Sys Settings Press the OK button. Bluetooth device Press the OK button. Select one of the following: Add BT device Connect a previously paired Bluetooth-enabled phone. Press OK to select and view a list of previously paired phones.
Page 297 SYNC Advanced and set prompts, languages, defaults, perform a master reset, install an The Advanced menu allows you to access application and view system information. To access the advanced menu, press the phone button to enter the Phone Menu, then scroll to: Message Action and Description Sys Settings...
Page 298: Using Sync With Your Media Player
SYNC Connecting Your Digital Media USING SYNC WITH YOUR Player to the USB Port MEDIA PLAYER Note: If your digital media player has a You can access and play music from your power switch, make sure you switch it on digital music player over your vehicle's before plugging it in.
Page 299 SYNC Message Action and Description Play all Artists Albums Genres Playlists Songs Browse USB Similar music Return Exit the current menu. What's Playing? When a track is playing, you can ask the system to tell you what is currently playing. Press the voice button and when prompted say: Voice command Action and Description...
Page 300 SYNC Media Voice Commands Voice command Press the voice button and when Search The system searches all prompted say any of the following: Genre ___ the data from your indexed music and, if Voice command available, begins to play the chosen type of music. USB [1] You can only play genres You can then say any of the following...
Page 301 SYNC Bluetooth Audio Command Guide Voice command Press the voice button and say: Autoplay Off Voice command Autoplay Turn autoplay on to listen to [on] music processed during Bluetooth Audio indexing. Turn autoplay off to allow the indexing process to You can then say any of the following: finish before the system plays [Phone] Connections | [Media] Connec-...
Page 302 SYNC Message Action and Description Bluetooth Audio Press the OK button. This is a phone- dependent feature that allows you to stream music playing on your Bluetooth- enabled phone. If supported by your device, you can press seek to play the previous or next track.
Page 303 SYNC Message Action and Description Sys Settings Access available Bluetooth Device menu listings as well as Advanced menu listings. Exit Press OK to exit the media menu. The time required to complete this depends on the size of the media the system needs to index.
Page 304 SYNC Message Action and Description Press the OK button. You can select to play all artists or any indexed artist. 2. Scroll to choose the desired artist. Press the OK button. Albums Sort all indexed media by albums. If there are fewer than 255 indexed albums, the system lists them alphabetically in flat file mode.
Page 305 SYNC Message Action and Description Similar music Play music similar to what is currently playing from the USB port. The system uses the metadata information of each song to compile a playlist for you. Press the OK button. 2. The system creates a new list of similar songs and begins playing.
Page 306 SYNC Message Action and Description Connect BT Connect a previously paired Bluetooth-enabled phone. Press OK to select and view a list of devices. 2. Scroll until the desired device is chosen and press OK to connect the device. Bluetooth On and Off Turn the Bluetooth feature on and off.
Page 307: Sync Troubleshooting
SYNC Message Action and Description Confirmation Prompts Have SYNC guide you by asking questions, helpful hints or ask you for a specific action. Press the OK button and scroll to toggle between on and off. 2. Make a selection and press the OK button. SYNC takes you back to the Advanced menu.
Page 308: Call
SYNC Phone issues Issue Possible cause(s) Possible solution(s) There is excessive back- The audio control settings Review your phone's manual ground noise during a phone on your phone may be about audio adjustments. call. affecting SYNC perform- ance. During a call, I can hear the This may be a possible Try turning off the device, other person but they...
Page 309 SYNC Phone issues Issue Possible cause(s) Possible solution(s) Depending upon your phone, you may have to grant SYNC permission to access your phonebook contacts. Make sure to confirm when prompted by your phone during the phonebook download. I am having trouble This is a phone-dependent Go to the website to review connecting my phone to...
Page 310 SYNC USB and media issues Issue Possible cause(s) Possible solution(s) I am having trouble This may be a possible Try turning off the device, connecting my device. device malfunction. resetting the device, removing the device's battery, then trying again. Make sure you are using the manufacturer's cable.
Page 311: Call
SYNC Voice command issues Issue Possible cause(s) Possible solution(s) SYNC does not understand You may be using the wrong Review the phone voice what I am saying. voice commands. commands and the media You may be speaking too voice commands at the soon or at the wrong time.
Page 312 SYNC Voice command issues Issue Possible cause(s) Possible solution(s) The system may not be Make sure you are saying the reading the name the same contacts exactly as they are way you are saying it. listed. For example, if you Contacts in your phonebook save a contact as Joe may be very short and...
Page 313: Auxiliary Switches
See your authorized dealer for mobile communication system service. specifically for automotive use. • If you or an authorized Ford dealer add The relays are coded as shown: any non-Ford electrical or electronic accessories or components to your vehicle, you may adversely affect battery performance and durability.
Page 314 Learn more about auxiliary switches by visiting: Web Address www.fleet.ford.com/truckbbas/ E209714 The power leads are coded as shown: I n f o r ma t i o n P r o v i d e d b y :...
Page 315: Extended Service Plan (Esp)
3. BaseCARE - Covers 84 components. Transferable Coverage 4. PowertrainCARE - Covers 29 critical If you sell your vehicle before your Ford components. Extended Service Plan coverage expires, Ford Extended Service Plan is honored by you can transfer any remaining coverage all authorized Ford dealers in the U.S.,...
Page 316 Premium Maintenance Plan that covers all Service Plan. Ford Extended Service Plan scheduled maintenance, and selected is the only service contract backed by Ford wear items. The coverage is prepaid, so Motor Company of Canada, Limited. you never have to worry about affording Depending on the plan you purchase, Ford your vehicle’s maintenance.
Page 317: Scheduled Maintenance
Keep all receipts for If you do not use Ford authorized parts they completed maintenance with your vehicle. may not meet our specifications and We have established regular maintenance...
Page 318 A message appears in the information Additives and Chemicals display when it is time for an oil change. This owner's manual and the Ford Make sure you perform the oil change Workshop Manual list the recommended within two weeks or 500 miles (800 additives and chemicals for your vehicle.
Page 319 Scheduled Maintenance To make sure the emissions control Noise Emissions Warranty, Prohibited systems operate effectively, you should Tampering Acts and Maintenance have the services listed in the maintenance On January 1, 1978, Federal regulations schedule performed at the specified time became effective governing the noise and mileage intervals.
Page 320 To further help minimize noise achieve best vehicle operation. emissions degradation throughout the life of your vehicle, Ford Motor Company recommends that you operate this vehicle in the manner described within this owner’s I n f o r ma t i o n P r o v i d e d b y :...
Page 321 Scheduled Maintenance There are three types of maintenance Inspect standard air brakes equipped with intervals for general vehicle environments: automatic slack adjusters for proper brake On-Highway, City and Severe Service. In adjustment as listed in the maintenance all applications, monitoring miles schedule charts.
Page 322 Scheduled Maintenance Check every month Air filter restriction gauge. Engine oil level. Fuel and water separator. Drain if necessary, or if indicated by the information display. Function of all interior and exterior lights. Holes and slots in the tail pipe to make sure they are functional and clear of debris. Tires (including spare) for wear and proper pressure.
Page 323 Scheduled Maintenance Tightening lug nuts Tighten the lug nuts to the specified torque at 500 miles Single rear wheels (800 km) after any wheel disturbance (such as tire rota- tion, changing a flat tire or wheel removal). Tighten the wheel lug nuts to the specified torque at 100 miles (160 km), and again at 500 miles (800 km) of new Dual rear wheels...
Page 324: Normal Scheduled Maintenance
Scheduled Maintenance Multi-point inspection For oil and fluid leaks Washer spray and wiper operation Hood rest for lubrication Brake, coolant recovery reservoir, automatic transmission, power steering and window washer. If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration Use By date on the canister.
Page 325 Scheduled Maintenance When to expect the message prompting you to change your oil Interval Vehicle use and example Moderate to heavy load or towing Mountainous or off-road conditions Extended idling Extended hot or cold operation Extreme 3000-4999 miles Maximum load or towing (4000-7999 km) Extreme hot or cold operation Use of high sulfur diesel fuel...
Page 326 Scheduled Maintenance Every 15000 miles (24000 km) or 12 months (whichever comes first) Inspect the automatic transmission fluid level. Consult an authorized dealer for requirements. Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and parking brake. Inspect the engine cooling system strength and hoses. Inspect the exhaust system and heat shields.
Page 327 Scheduled Maintenance Diesel Engine At every oil change interval as indicated by the information display Change the engine oil and filter. Drain the fuel filter water trap. Refill the diesel exhaust fluid tank. Rotate the tires , inspect the tires for wear and measure tread depth. Perform a multi-point inspection (recommended).
Page 328 Scheduled Maintenance Other maintenance items At 90000 miles (144000 Inspect the accessory drive belt(s). Change the rear axle fluid (Dana axles). See Special At 100000 miles (160000 Operating Conditions Scheduled Maintenance (page 326). Every 105000 miles Change the engine coolant and secondary coolant. (168000 km) Change the automatic transmission fluid and filter.
Page 329: Special Operating Conditions Scheduled Maintenance
Scheduled Maintenance of the following conditions, you need to SPECIAL OPERATING perform extra maintenance as indicated. CONDITIONS SCHEDULED If you operate your vehicle occasionally MAINTENANCE under any of these conditions, it is not necessary to perform the extra Gasoline Engines maintenance.
Page 330 Scheduled Maintenance Extensive idling or low-speed driving for long distances, as in heavy commercial use (such as delivery, taxi, patrol car or livery) Rotate tires , inspect tires for wear and measure tread depth. Every 5000 miles (8000 Inspect and lubricate U-joints. km) or six months Every 5000 miles (8000 Change engine oil and filter.
Page 331 Scheduled Maintenance Off-road operation Inspect frequently, service Inspect steering linkage, ball joints and U-joints, Lubricate as required if equipped with grease fittings. Replace engine air filter. Every 5000 miles (8000 Change engine oil and filter. km) or six months Inspect the wheels and related components for abnormal noise, wear, looseness or drag.
Page 332 Scheduled Maintenance Towing a trailer Every 15000 miles (24000 Replace the engine-mounted and frame-mounted fuel km), 6 months, 600 engine filters. hours, or as indicated by the information display Every 30000 miles (48000 Replace the wheel bearing grease and grease seals if using non-sealed bearings.
Page 333 Scheduled Maintenance Frequent low-speed operation, consistent heavy traffic under 25 mph (40 km/h) or long rush-hour traffic As required Change the engine oil and filter as indicated by the information display, and perform the services listed in the scheduled maintenance chart. Every 15000 miles (24000 Replace the engine-mounted and frame-mounted fuel km), six months, 600 engine...
Page 334 Scheduled Maintenance Sustained high-speed driving at gross vehicle weight rating (maximum loaded weight for vehicle operation) Every 30000 miles (48000 Replace the wheel bearing grease and grease seals if using non-sealed bearings. Every 60000 miles (96000 Flush and refill the engine coolant. Do not add engine km) or 2400 engine hours coolant additive.
Page 335 Scheduled Maintenance Operating in dusty or sandy conditions (such as unpaved or dusty roads) Every 15000 miles (24000 Replace the engine-mounted and frame-mounted fuel km), six months, 600 engine filters. hours, or as indicated by the information display Every 30000 miles (48000 Replace the air inlet foam filter.
Page 336 500 ppm sulfur) Rear axles and power take-off units with Exceptions synthetic fluid and light-duty trucks equipped with Ford-design axles are There are several exceptions to the Normal lubricated for life; do not check or change Schedule: fluid unless a leak is suspected, service is...
Page 337 Ford Motor Company, however, re-manufactured (ash cleaned) part. The urges you to have all recommended filter may need to be replaced at...
Page 338: Scheduled Maintenance Record
Scheduled Maintenance SCHEDULED MAINTENANCE RECORD Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 339 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 340 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 341 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 342 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 343 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 344 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 345 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 346 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 347 Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...
Page 348: Appendices
The • You have acquired a device ("DEVICE") additional software and services of that includes software licensed by Ford third party origin, as well as associated Motor Company and its affiliates media, printed materials, and "online"...
Page 349 Certificate(s) of Authenticity), and the the process. Neither FORD MOTOR recipient agrees to the terms of this COMPANY nor its suppliers shall be EULA. If the SOFTWARE is an upgrade,...
Page 350 SOFTWARE ("Supplemental may collect and use technical Components"). information gathered in any manner as If FORD MOTOR COMPANY or third party part of product support services related software and services suppliers provide or to the SOFTWARE or related services. make available to you Supplemental...
Page 351 DEVICE. electronic form, you may print one copy of UPGRADES AND RECOVERY MEDIA: such electronic documentation. If the SOFTWARE is provided by FORD EXPORT RESTRICTIONS: You MOTOR COMPANY separate from the acknowledge that the SOFTWARE is DEVICE on media such as a ROM chip, CD subject to U.S.
Page 352 Adobe TRADEMARKS: This EULA does not grant you any rights in connection with any Contains Adobe® [Flash® Player] or trademarks or service marks of FORD [AIR®] technology by Adobe Systems MOTOR COMPANY, MS, Microsoft Incorporated. This [Licensee Product] Corporation, third party software or service contains [Adobe®...
Page 353 Appendices Keep User's Guide in vehicle: When kept Volume Setting: Do not raise the volume in the vehicle, the User's Guide will be a excessively. Keep the volume at a level ready reference for you and other users where you can still hear outside traffic and unfamiliar with the Windows emergency signals while driving.
Page 354 Appendices Route Safety: Do not follow the route conditions, all of whom shall also be bound suggestions if doing so would result in an by this Agreement. Additionally, all of your unsafe or illegal maneuver, if you would be account information, as well as other placed in an unsafe situation, or if you payment and personal information would be directed into an area that you...
Page 355 Appendices You agree to indemnify and hold Telenav copyright notices, or other notices or harmless against all claims resulting from markings; (d) distribute, sublicense or any dangerous or otherwise inappropriate otherwise transfer the Telenav Software use of the Telenav Software in any moving to others, except as part of your permanent vehicle, including as a result of your failure transfer of the Telenav Software;...
Page 356 Appendices TELENAV EXPRESSLY DISCLAIMS AND THE TELENAV SOFTWARE. SOME EXCLUDES ALL WARRANTIES IN STATES AND/OR JURISDICTIONS DO NOT CONNECTION WITH THE TELENAV ALLOW THE EXCLUSION OR LIMITATION SOFTWARE, WHETHER STATUTORY, OF INCIDENTAL OR CONSEQUENTIAL EXPRESS OR IMPLIED, INCLUDING ALL DAMAGES, SO THE ABOVE LIMITATIONS WARRANTIES WHICH MAY ARISE FROM OR EXCLUSIONS MAY NOT APPLY TO COURSE OF DEALING, CUSTOM OR...
Page 357 Appendices Telenav Software agreeing to be bound by Notices by posting them on Telenav’s the terms and conditions of this Website or by downloading such Notices Agreement. Any such sale, assignment or to your wireless device. If you desire to transfer that is not expressly permitted withdraw your consent to receive Notices under this paragraph will result in...
Page 358 Appendices Agreement), and thus your use of the 9.2 End User Terms Required by NAV2 Telenav Software is also subject to such (Shanghai) Co., Ltd terms. You agree to comply with the The data (“Data”) is provided for your following additional terms and conditions, personal, internal use only and not for which are applicable to Telenav’s third resale.
Page 359 Appendices Disclaimer of Liability: positioning devices or any mobile or wireless-connected electronic or computer TELENAV AND ITS LICENSORS devices, including without limitation (INCLUDING THEIR LICENSORS AND cellular phones, palmtop and handheld SUPPLIERS) SHALL NOT BE LIABLE TO computers, pagers, and personal digital YOU: IN RESPECT OF ANY CLAIM, assistants or PDAs.
Page 360 Appendices that any such export laws, rules or regulations prohibit HERE from complying NOTICE OF USE with any of its obligations hereunder to CONTRACTOR (MANUFACTURER/ deliver or distribute Data, such failure shall SUPPLIER) NAME: HERE be excused and shall not constitute a breach of this Agreement.
Page 361 Appendices 2. Copyright Notice: In connection with B. Canada Data. The following provi- each copy of all or any portion of the sions apply to the Data for Canada, Data for the Territory of Canada, Client which may include or reflect data from shall affix in a conspicuous manner the third party licensors (“Third Party following copyright notice on at least...
Page 362 Appendices either express or implied, arising by II. Mexico. The following provision applies law or otherwise, including but not to the Data for Mexico, which includes limited to, effectiveness, complete- certain data from the Instituto Nacional ness, accuracy or fitness for a de Estadística y Geografía (“INEGI”): particular purpose.
Page 363 Appendices A. Third Party Notices. Any and all copies V. Europe Territory of the Data and/or packaging relating thereto shall include the respective Third A. Use of Certain Traffic Codes in Europe Party Notices set forth below and used as described below corresponding to 1.
Page 364 Appendices is conditioned on Client’s obtaining prior Austria “© Bundesamt für Eich- written consent from Kartografie a.s.; und Vermessungswesen” (c) such license for selling or distributing Croatia with respect to Data for the Territory of Cyprus, Switzerland is conditioned on Client’s Estonia, obtaining a permit from Bundesamt für Latvia,...
Page 365 Appendices Spain “Información geográfica Product incorporates data which is © propiedad del CNIG” 20XX Telstra Corporation Limited, GM Holden Limited, Intelematics Australia Sweden “Based upon electronic Pty Ltd and Continental Pty Ltd. data © National Land Survey Sweden.” B. Third Party Notices for Australia. In addition to the foregoing, the End-User Switzerland “Topografische...
Page 366 Appendices No Other Warranty: with or in communication with any positioning devices or any mobile or EXCEPT FOR THE LMITED WARRANTY wireless-connected electronic or computer SET FORTH ABOVE AND TO THE EXTENT devices, including without limitation PERMITTED BY APPLICABLE LAW, NAV2 cellular phones, palmtop and handheld AND ITS LICENSORS (INCLUDING THEIR computers, pagers, and personal digital...
Page 367 Appendices Export Control Gracenote® Copyright You agree not to export to anywhere any CD and music-related data from part of the Data provided to you or any Gracenote, Inc., copyright© 2000-2007 direct product thereof except in Gracenote. Gracenote Software, copyright compliance with, and with all licenses and ©...
Page 368 Appendices You agree that you will use the content THE GRACENOTE SOFTWARE, EACH ITEM from Gracenote ("Gracenote Content") , OF GRACENOTE DATA AND THE Gracenote Data, the Gracenote Software, GRACENOTE CONTENT ARE LICENSED and Gracenote Servers for your own TO YOU "AS IS". NEITHER GRACENOTE personal, non-commercial use only.
Page 369 Appendices Vehicle with SYNC only United States and Mexico FCC ID: KMHSG1G1 IC: 1422A-SG1G1 Mexico Model: KMHSG1P1 NOM-121-SCT1-2009 The operation of this equipment is subject to the following two conditions: (1) This equipment or device may not cause harmful interference, and (2) this equipment or device must accept any interference, including interference that may cause undesired operation.
Page 370 Index Audible Warnings and Indicators....61 Headlamps On Warning Chime.......61 Key in Ignition Warning Chime......61 2-Speed Rear Axle........119 Audio Control..........44 Axle Shifting............119 Media................45 Seek, Next or Previous........45 Audio Input Jack..........277 Audio System..........270 General Information.........270 See: Climate Control...........70 Audio Unit - Vehicles With: AM/FM/CD/ About This Manual...........7 SYNC..............272 Diesel Engine Information........8...
Page 371 Index Bulb Specification Chart......209 Checking the Wiper Blades.....206 Child Restraint and Seatbelt Maintenance..........37 Child Restraint Positioning......27 California Proposition 65......13 Child Safety............17 Capacities and Specifications - 6.7L General Information..........17 Diesel..............261 Child Safety Locks.........28 Cleaning Products........225 Engine Oil Specifications.......268 Cleaning the Alloy Wheels.......229 Specifications.............263 Capacities and Specifications - Cleaning the Engine........226...
Page 372 Index Driving Through Water.......150 Engine Coolant Check - 6.8L....190 Operation in Standing Water......150 Adding Engine Coolant........190 Coolant Change..........192 See: Daytime Running Lamps......48 Engine and Secondary Cooling System Refill Procedure..........191 Engine-driven Cooling Fan (Fan Clutch)...............193 Economical Driving........147 Recycled Engine Coolant.........192 Electrical System Inspection....217 Severe Climates..........192 Accessory Feed Connections......217 What You Should Know About Fail-Safe...
Page 373 Transmission Fluid Temperature Regulation............14 Gauge..............55 Fifth Wheel Operation........144 General Driving Points........146 Hook-up..............145 Backing Up............146 Un-hook..............145 General Information..........146 Ford Credit............13 Parking..............147 General Information on Radio (U.S. Only)..............13 Frame and Tow Hook Inspection...223 Frequencies...........38 Front Seat Armrest........79 General Maintenance Information..314 Fuel and Refueling........90 Multi-point Inspection........320...
Page 374 Index Headlamp Removal Instrument Cluster.........54 Instrument Lighting Dimmer.....48 See: Removing a Headlamp......208 Head Restraints..........73 Interior Lamps..........49 Adjusting the Head Restraint......74 Dome and Map Lamps........49 Heated Exterior Mirrors.........72 Map Lamps............49 Heating Interior Mirror...........53 Introduction............7 See: Climate Control...........70 Hints on Controlling the Interior Climate.............71 Cooling the Interior Quickly........71 Jump Starting the Vehicle......153...
Page 375 Index Manual Seats...........75 Passive Anti-Theft System......42 Manual Lumbar ............76 SecuriLock ............42 PATS Moving the Seat Backward and Forward...............75 See: Passive Anti-Theft System.....42 Perchlorate............13 Recline Adjustment..........75 Power Door Locks Tilting the Seatback Forward (Two-Passenger Bench Seat)....76 See: Locking and Unlocking......40 Message Center Power Seats.............76 See: Information Displays.........62 Air-Ride Seat............77...
Page 376 Index Replacement Parts Seats..............73 Recommendation........13 Security..............42 Selective Catalytic Reduction Collision Repairs............13 System............95 Scheduled Maintenance and Mechanical Repairs..............13 Contaminated Diesel Exhaust Fluid or Warranty on Replacement Parts.....14 Inoperative Selective Catalytic Reduction Replacing a Lost Key or Remote System..............99 Control............39 Diesel Exhaust Fluid Guidelines and Reporting Safety Defects (Canada Information............98 Only)..............161...
Page 377 Index Starting and Stopping the Engine...84 Transporting the Vehicle......143 General Information...........84 Towing the Vehicle with the Front Wheels Steering............136 Suspended............143 Steering System Inspection.....222 Towing the Vehicle with the Rear Wheels Hydraulic System..........222 Suspended............143 Steering Column Joint Bolts......222 Towing Vehicles Equipped with a Steering Wheel..........44 Driver-controlled Differential Lock..144 Storage Compartments......83...
Page 378 Index Using Voice Recognition......281 Initiating a Voice Session.........281 System Interaction and Feedback....282 Warning Lamps and Indicators....58 Utilizing the Mediation/Arbitration Anti-Lock Braking System........58 Program (Canada Only)......158 Automatic Regeneration Control....58 Battery..............58 Brake System............58 Check Fuel Cap (Gasoline Engine Vehicle Care...........225 Only)..............58 General Information..........225 Check Suspension..........58 Vehicle Certification Label.......255 Cruise Control............58...
Page 379 Index Windshield Washers........46 Windshield Wipers........46 Wiper Blades See: Checking the Wiper Blades....206 Wipers and Washers........46 Wrecker Towing See: Transporting the Vehicle......143 I n f o r ma t i o n P r o v i d e d b y : F650750 (TBC), enUSA, First Printing...

This manual is also suitable for:

F-750

Ford F-650 Owner's Manual

Introduction

Environment

Child Safety

Seatbelts

Keys and Remote Controls

Locks

Security

Steering Wheel

Wipers and Washers

Lighting

Windows and Mirrors

Instrument Cluster

Information Displays

Climate Control

Seats

Auxiliary Power Points

Storage Compartments

Starting and Stopping the Engine

Fuel and Refueling

Transmission

Rear Axle

Brakes

Traction Control

Cruise Control

Driving Aids

Load Carrying

Towing

Driving Hints

Roadside Emergencies

Customer Assistance

Fuses

Vehicle Inspection Guide

Maintenance

Vehicle Care

Wheels and Tires

Capacities and Specifications

Audio System

Sync

Accessories

Extended Service Plan (ESP)

Scheduled Maintenance

Appendices

Quick Links

Related Manuals for Ford F-650

Summary of Contents for Ford F-650