Table of Contents
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INTRODuCTION ............................................... 2
Machine description ...................................... 2
Contact info.................................................... 2
Manual accuracy ........................................... 2
identification ................................................... 3
Controls & Components ................................. 4
Electrical Controls .......................................................
tailstock ......................................................................
Carriage .......................................................................
glossary of terms ......................................... 5
V-Belt & pulleys ..........................................................
Machine data sheet ...................................... 6
SECTION 1: SAfETy ....................................... 8
safety instructions for Machinery .................. 8
additional safety for Metal lathes ............... 10
SECTION 2: pOWER SuppLy ...................... 11
availability .................................................................
Full-load Current rating ...........................................
110V Circuit requirements .......................................
grounding & plug requirements ..............................
Extension Cords ........................................................
SECTION 3: SETup ....................................... 13
unpacking .................................................... 13
Needed for setup ......................................... 13
inventory ...................................................... 14
Cleanup ........................................................ 15
site Considerations ...................................... 16
assembly ..................................................... 17
power Connection........................................ 17
Connecting power .....................................................
disconnecting power ................................................
test run ...................................................... 17
recommended adjustments ........................ 18
SECTION 4: OpERATIONS ........................... 19
operation overview ..................................... 19
Chuck & Faceplate Mounting....................... 20
installation & removal device ..................... 20
Chuck installation & removal ...................... 21
Chuck installation ......................................................
Chuck removal .........................................................
reversing Jaws............................................ 22
scroll Chuck Clamping ................................ 23
tailstock ....................................................... 24
tailstock Quill specs .................................................
positioning tailstock .................................................
using Quill .................................................................
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12
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17
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21
21
24
24
24
Center .......................................................... 25
Mounting Center in tailstock ....................................
Mounting Workpiece Between Centers .....................
Carriage & slide locks ................................ 26
tool post ...................................................... 26
installing tool ............................................................
aligning Cutting tool with spindle Centerline ...........
Manual Feed ................................................ 28
spindle speed.............................................. 29
determining spindle speed ......................................
selecting spindle speed ...........................................
SECTION 5: ACCESSORIES ......................... 30
SECTION 6: MAINTENANCE ......................... 31
schedule ...................................................... 31
ongoing .....................................................................
daily, Before operations ...........................................
daily, after operations ..............................................
Cleaning/protecting ...................................... 31
lubrication ................................................... 32
leadscrews ...............................................................
Bedways ....................................................................
SECTION 7: SERvICE ................................... 33
troubleshooting ........................................... 33
Backlash adjustment ................................... 35
Cross slide ................................................................
Carriage .....................................................................
gib adjustment ............................................ 36
V-Belt tension & replacement.................... 36
tensioning V-Belt ......................................................
replacing V-Belt .......................................................
Fuse replacement ....................................... 37
Brush replacement ..................................... 38
SECTION 8: WIRING ...................................... 39
Wiring safety instructions ............................ 39
Control panel Wiring .................................... 40
Circuit Board Wiring ..................................... 41
SECTION 9: pARTS ....................................... 43
Body & Bed .................................................. 43
headstock & Motor ...................................... 44
Carriage & tailstock .................................... 45
Machine labels & Cosmetics ...................... 46
WARRANTy & RETuRNS ............................. 49
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