Page 2
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
INTRODUCTION Machine Description Manual Accuracy The Model G0773 12" x 27" Combo Lathe/Mill We are proud to provide a high-quality owner’s features a lathe with 735 Watt (1 HP) 110V motor, manual with your new machine! 6-speed variable-speed controls, 6" 3-jaw chuck,...
On/Off Switch w/ Emergency Stop Feed Cross Slide Button Selection Handwheel Tailstock Lever Carriage Compound Rest Handwheel Half Nut Handwheel Lever To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0773 (Mfd. Since 4/17)
M. Carriage Handwheel: Manually moves car- E. Gearbox Dials: Control rate of carriage riage left or right along bedway. power feed, as indicated in threading and feeding charts. Model G0773 (Mfd. Since 4/17)
Page 7
DO NOT S. Tailstock Offset Screws: Adjust tailstock connect power until instructed to do so later offset left or right from spindle centerline in this manual. (1 of 2). Model G0773 (Mfd. Since 4/17)
Page 8
AC. Drill Chuck: Holds drill bit during milling operations. AD. Variable-Speed Spindle Control Dial: Provides variable control of spindle speed between 100–2500 RPM. AE. Mill Power Indicator Light: Illuminates when Lathe/Mill Selector Switch (see Page 4) is set to milling mode. Model G0773 (Mfd. Since 4/17)
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0773 12" X 27" COMBO LATHE/MILL Product Dimensions: Weight................................546 lbs. Width (side-to-side) x Depth (front-to-back) x Height................59 x 30 x 33 in.
Page 10
The information contained herein is deemed accurate as of 4/27/2017 and represents our most recent product specifications. Model G0773 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0773 (Mfd. Since 4/17)
Page 11
The information contained herein is deemed accurate as of 4/27/2017 and represents our most recent product specifications. Model G0773 PAGE 3 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0773 (Mfd. Since 4/17)
Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. -10- Model G0773 (Mfd. Since 4/17)
Page 13
EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -11- Model G0773 (Mfd. Since 4/17)
CLEARING CHIPS. Metal chips can be razor sharp. Avoid clearing them by hand or with a rag. MEASURING WORKPIECE. To reduce risk of Use a brush or vacuum instead. entanglement, never measure rotating workpieces. -12- Model G0773 (Mfd. Since 4/17)
OFF to avoid a possible sudden startup once on its own. DO NOT stop spindle using your hand power is restored. or any other object. -13- Model G0773 (Mfd. Since 4/17)
Always disconnect the lathe from power additional training from an experienced chuck user before performing these procedures. before using a chuck. -14- Model G0773 (Mfd. Since 4/17)
Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -16- Model G0773 (Mfd. Since 4/17)
Unpack machine and inventory contents of you are completely satisfied with the machine and box/crate. have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- Clean machine and its components. aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. -18- Model G0773 (Mfd. Since 4/17)
Figure 9. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -19- Model G0773 (Mfd. Since 4/17)
Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Wall Min. 30" For Maintenance 59" Keep Workpiece Loading Area 30" Unobstructed Figure 10. Minimum working clearances. -20- Model G0773 (Mfd. Since 4/17)
Figure 15). With the exception of the handwheel handles and Install free end of timing belt on timing-belt belts, the Model G0773 is shipped fully assem- pulley (see Figure 15), making sure teeth of bled. belt mesh with notches in pulley.
Press Emergency Stop button cover (see startup. Figure 17) to prevent unexpected start up. Spindle Direction Switch Lathe Power Light Emergency Stop Button Cover Lathe/Mill Selector Switch Figure 17. Headstock controls. -24- Model G0773 (Mfd. Since 4/17)
Page 27
Turn spindle direction switch OFF to stop lathe, disconnect lathe from power, and call Tech Support for help. 11. Set lathe/mill selector switch to "2" for mill mode (see Figure 17 on Page 24). -25- Model G0773 (Mfd. Since 4/17)
Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -27- Model G0773 (Mfd. Since 4/17)
This can damage studs or spindle cam holes. Plywood Protection Plate for Chucks Installed by Hand CORRECT INCORRECT Figure 21. Example of common device used during chuck installation and removal. Figure 22. Inserting camlock studs into spindle cam holes. -28- Model G0773 (Mfd. Since 4/17)
Spindle & Chuck Camlock Registration Marks Spindle INCORRECT INCORRECT Stud Too High: Stud Too Low: Turn In Turn Out One-Turn One-Turn Figure 25. Registration mark locations. Figure 24. Correcting an improperly installed stud. -29- Model G0773 (Mfd. Since 4/17)
60° and tap it Cylinder again. Make sure all marks on cams and spindle are properly aligned for removal. Poor Scroll CORRECT INCORRECT Gear Engagement Figure 27. Jaw selection and workpiece holding. -30- Model G0773 (Mfd. Since 4/17)
Check that jaw numbers and jaw Figure 29. Jaw guide and jaw numbers. guides match. Re-install jaws sequentially 1–3, making sure each one engages with scroll-gear lead thread during its first rota- tion. -31- Model G0773 (Mfd. Since 4/17)
Quill Lock Lever away from spindle. Handwheel Rotate quill lock lever clockwise to secure quill. Quill Lock Lever Quill Offset Adjustment Screw (1 of 2) Figure 31. Tailstock controls and features. -32- Model G0773 (Mfd. Since 4/17)
Tighten tailstock lock to secure the offset. -34- Model G0773 (Mfd. Since 4/17)
Page 37
Looking down from above. to the Offsetting Tailstock subsection for detailed instructions. Move tailstock toward back of lathe amount of taper. Figure 39. Adjust tailstock away from operator. Repeat Steps 6–8 until desired accuracy is achieved. -35- Model G0773 (Mfd. Since 4/17)
(or similar) through the outside end of the spindle. Have another person hold onto the sleeve and center with a gloved hand or shop rag, then tap the bar stock to knock the sleeve loose. -36- Model G0773 (Mfd. Since 4/17)
Avoid overtightening cen- ter against workpiece, or it may become difficult to remove later, and it will result in excessive friction and heat, which may dam- age workpiece and center. -37- Model G0773 (Mfd. Since 4/17)
2.5 x 0.5" = 1.25"). Firmly secure cutting tool with at least two tool post bolts. Check and adjust cutting tool to spindle cen- terline, as instructed in next subsection. -38- Model G0773 (Mfd. Since 4/17)
Page 41
For this to work, the tailstock must be aligned to the spindle centerline (refer to (Side View) Aligning Tailstock To Spindle Centerline for detailed instructions). Figure 47. Cutting tool aligned to the tailstock center. -39- Model G0773 (Mfd. Since 4/17)
Set the compound rest angle by hand-rotating it and securing it with the two cap screws (see Figure 44 on Page 38). The compound rest has an indirect-read graduated dial, which shows the actual distance the tool moves. -40- Model G0773 (Mfd. Since 4/17)
Also, there are a large number of easy-to-use spindle speed calculators that can be found on the internet. These sources will help you take into account the applicable variables in order to deter- mine the best spindle speed for the operation. -41- Model G0773 (Mfd. Since 4/17)
Figure 51. Feed and thread charts label. Feed Chart—Displays gearbox dial positions for different speeds of automatic feed (power feed) used with turning operations (see Figure 52). Figure 53. Threading charts. Figure 52. Feed chart. -42- Model G0773 (Mfd. Since 4/17)
Page 45
Per Inch (TPI) Indicates Metric Thread Pitch Figure 57. Headings indicate inch or metric Figure 54. G0773 feed rate chart. threads. Figure 55 indicates that for a longitudinal feed Figure 58 shows the threads per inch (TPI) on the rate of 0.0016 in/rev., the G position gear must be applicable chart.
Set gearbox dials to positions "A" and "1", as Figure 63. Half nut lever. shown in Figure 65. To avoid potential carriage/chuck crash, disengage half nut lever immediately after completing power feed operations. Figure 65. Gearbox dial settings for .0016 in/rev. -45- Model G0773 (Mfd. Since 4/17)
91T change gear, and mesh the 91T change Figure 68. End gear configuration for metric and gear with the 90T gear on the lower shaft, as 19TPI threading. shown in Figure 67. Figure 67. End gear configuration for inch threading. -46- Model G0773 (Mfd. Since 4/17)
Page 49
Gear-Support Shaft 86T/91T 91T Gear Gears 86T Gear Support Arm-Support Lower 90T Gear Cap Screw Arm Support Position Cap Screw Gear 90T Figure 70. Arm support and end gears. Figure 72. 30T gear installed. -47- Model G0773 (Mfd. Since 4/17)
Page 50
Spindle Gear Re-install end gear cover. 2nd Upper End Gear 1st Upper End Gear Upper Arm Support Cap Screw Upper Arm Upper Arm Support Support Handle Figure 74. Reverse threading end gear components. -48- Model G0773 (Mfd. Since 4/17)
Locate 72 TPI on the inch threading chart below. Half Nut Thread Dial Lever Alpha Dial Numeric Dial 72 TPI Engaged Disengaged Figure 76. 72 TPI and corresponding dial Figure 78. Apron threading controls. positions. -49- Model G0773 (Mfd. Since 4/17)
Page 52
Z28 or Z30 Thread Dial Gears Z28 or Z30 The G0773 thread dial comes with a 28T gear 0.35 installed on the thread dial for cutting standard threads. A 30T gear is also included for cutting 1.75...
Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -51- Model G0773 (Mfd. Since 4/17)
Fine Vertical Handwheel Figure 85. Location of mill headstock vertical controls. Use the fine vertical handwheel shown in Figure 85 for precision vertical adjustment during milling operations. Figure 83. Swivel base components. Retighten lock lever. -52- Model G0773 (Mfd. Since 4/17)
• Y-axis (cross) which shows the actual distance the table moves. X-Axis or Longitudinal Travel (Left & Right) Y-Axis or Cross Travel (In & Out) Figure 87. Possible directions of cross slide travel. -53- Model G0773 (Mfd. Since 4/17)
Overtightening makes tool removal difficult Remove drawbar cap (see Figure 89). and may damage arbor and threads. Drawbar Cap Figure 89. Location of drawbar cap. Spindle Locking Pin Figure 91. Tightening drawbar lock nut. Re-install drawbar cap. -54- Model G0773 (Mfd. Since 4/17)
Page 57
Note: Do not fully unthread tooling from Hold onto tooling with one hand and fully drawbar or the drawbar and tool threads unthread drawbar with the other hand. could be damaged in the next step. -55- Model G0773 (Mfd. Since 4/17)
Also, there are a large number of easy-to-use spindle speed calculators that can be found on the internet. These sources will help you take into account the applicable variables in order to deter- mine the best spindle speed for the operation. -56- Model G0773 (Mfd. Since 4/17)
H2991—3" Bent Lathe Dog serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.
Page 60
4" precision square with beveled edge. Comes with molded case and micrometer adjustment wrench. Figure 100. HSS ground center-drill sets. Figure 102. Model G9788 4-Pc. Measuring Tool Set. www.grizzly.com 1-800-523-4777 order online at or call -58- Model G0773 (Mfd. Since 4/17)
Page 61
Figure 103. Mini Self-Centering Vises. MT3 End Mill Holders 4-Flute C-2 Grade Carbide End Mills Hold your end mills in the Model G0773 spindle These American-made 4-flute Carbide End Mills with these quality end mill holders. Sized for vari- feature standard cutting lengths and nominal ous end mill shanks.
Page 62
Maximum shank size is ⁄ ". Figure 110. H6879 Lathe Operation & Maintenance Book. Figure 108. T10255 Mini Lathe Tool Kit. -60- Model G0773 (Mfd. Since 4/17)
Lubricate the bedways (Page 63). able to rust if left unprotected. Use a quality ISO • Clean/lubricate the cross slide and com- 68 way oil (see Page 57 for offerings from Grizzly) pound slide (Page 63). to prevent corrosion. •...
Failure to follow reasonable lubrication practices as instructed in this manual could lead to premature failure of machine com- ponents and will void the warranty. -62- Model G0773 (Mfd. Since 4/17)
Page 65
Apply a thin coat of oil along the length of the bedways. Move the steady rest, carriage, and tailstock to access the entire length of the bedways. Figure 113. End gear ball oilers. -63- Model G0773 (Mfd. Since 4/17)
Feed Gearbox Cross Slide & Compound Slide Oil Type ..Grizzly T23963 or ISO 32 Equivalent Lube Type .. Model SB1365 or ISO 68 Equivalent Oil Amount ..........1 Quart Lube Amount ........Thin Coat Check/Add Frequency ......... Daily Lubrication Frequency ......... Daily Change Frequency ........
Page 67
Make sure the end cover remains installed when- ever possible to keep the gears free of dust or debris from the outside environment. -65- Model G0773 (Mfd. Since 4/17)
Move mill headstock up and down column. Bringing Machine Out of Storage Remove moisture-absorbing desiccant packs from electrical box. Repeat Test Run and Spindle Break-In pro- cedures, beginning on Page 24. -66- Model G0773 (Mfd. Since 4/17)
3. V-belt(s) worn or loose. 3. Inspect/replace belts with a new matched set. 4. Motor fan rubbing on fan cover. 4. Fix/replace fan cover; replace loose/damaged fan. 5. Motor mount loose/broken. 5. Tighten/replace. -67- Model G0773 (Mfd. Since 4/17)
(see Page 34). Chuck jaws will 1. Chips lodged in jaws or scroll plate. 1. Remove jaws, clean and lubricate scroll plate, then not move or do not replace jaws. move easily. -68- Model G0773 (Mfd. Since 4/17)
Page 71
3. Check for proper cutting rotation for cutting tool. 4. Workpiece not secure. 4. Properly clamp workpiece on table or in vise. 5. Spindle extended too far down. 5. Fully retract spindle and lower headstock. This increases rigidity. -69- Model G0773 (Mfd. Since 4/17)
V-Belt Install new V-belt, then tension as described in Tensioning V-Belts. Tensioner Figure 119. Tensioner bolt and V-belt. Pivot tensioner (see Figure 119) against V-belt to increase belt tension, then re-tighten tensioner hex bolt. -70- Model G0773 (Mfd. Since 4/17)
Figure 121. Example of cross slide backlash adjustment. Move the cross slide handwheel back and forth while adjusting set screw until backlash is approx- imately 0.002"–0.003", as indicated on the gradu- ated dial. -71- Model G0773 (Mfd. Since 4/17)
Repeat Steps 3–4, if necessary, until satis- fied with feel of half nut engagement. Re-tighten gib nuts to secure position of adjustment screws. -73- Model G0773 (Mfd. Since 4/17)
Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -74- Model G0773 (Mfd. Since 4/17)
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
P07730236 HEADSTOCK CASTING P07730297 COMPRESSION SPRING P07730237 FLAT HD CAP SCR M5-.8 X 12 P07730298 LOCK WASHER 8MM P07730238 ROTARY SWITCH KEDU ZH-B FOR/OFF/REV P07730299 CAP SCREW M8-1.25 X 14 P07730240 POWER INDICATOR LIGHT ZD10 -81- Model G0773 (Mfd. Since 4/17)
P07730320 HANDWHEEL CURVED PLATE SPRING P07730343 CAP SCREW M8-1.25 X 16 P07730321 GRADUATED COLLAR P07730344 TAILSTOCK LEADSCREW P07730323 TAILSTOCK CLAMP PLATE P07730345 CAP SCREW M6-1 X 25 P07730325 CAP SCREW M8-1.25 X 35 P07730346 HARD STOP -82- Model G0773 (Mfd. Since 4/17)
SET SCREW M4-.7 X 16 LONG DOG-PT P07730412 LEADSCREW SUPPORT P07730428 HEX NUT M4-.7 THIN P07730413 CAP SCREW M6-1 X 16 P07730429 LOCKING PIN P07730414 GRADUATED COLLAR P07730430 HEX NUT M8-1.25 P07730415 HANDWHEEL 68MM DIA FLAT W/HANDLE -83- Model G0773 (Mfd. Since 4/17)
Page 91
ROLL PIN 4 X 18 P07730735 OIL PLUG M16-2 X 1.5 P07730771 GEARBOX COVER P07730736 O-RING 16 X 2.65 P07730772 CAP SCREW M5-.8 X 30 P07730737 COMPRESSION SPRING 0.7 X 4 X 25 P07730773 GEARBOX FACEPLATE -89- Model G0773 (Mfd. Since 4/17)
Change Gears 856V2 810V2 810V2 807V2 856V2 810V2 807V2 810V2 812 847 841 857 -90- Model G0773 (Mfd. Since 4/17)
Page 93
END GEAR AXLE M10-1.5 X 19 856 P07730856 GEAR 48T 829 P07730829 KEY 8 X 7 X 14 857 P07730857 END GEAR SUPPORT ARM 830 P07730830 SPANNER NUT M30-1.5 859 P07730859 CHANGE GEAR CABINET DOOR 831 P07730831 GEAR 86T -91- Model G0773 (Mfd. Since 4/17)
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -97-...
Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
Page 102
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.