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Genie GCL-GT Installation Manual

Heavy duty operator trolley
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WITH EXCLUSIVE FEATURES:
Multivolt®
EZ Limit®
N O T F O R R E S I D E N T I A L U S E
This Installation Manual provides the information
required to install, troubleshoot and maintain
a GCL-GT™ Commercial / Industrial Door Operator.
GCL-GT
Heavy Duty Operator
TROLLEY
PROPER APPLICATION
Operator Type
Door Type
Trolley
Sectional
(Standard, Sidemount
(Standard or Low
or Dual)
Headroom Track only)
112074.501539 07-12
Max Door Weight/HP
1/2HP = 1310 lbs.
3/4HP = 1450 lbs.
1HP = 1650 lbs.

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Summary of Contents for Genie GCL-GT

  • Page 1 EZ Limit® N O T F O R R E S I D E N T I A L U S E This Installation Manual provides the information required to install, troubleshoot and maintain a GCL-GT™ Commercial / Industrial Door Operator.
  • Page 2 THIS PAGE LEFT BLANK GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 3: Table Of Contents

    Setting Down Limit Overrun .............6.6 Appendix C ..............10.9-10.11 Setting Open & Close Modes ............6.7 Run Codes ................10.9 (Optional) Transmitter Programming........6.8 Error Codes ...............10.10-10.11 (Optional) Mid-Stop Limit Setting ..........6.9 Section 11 Warranty ...............11.1 Monitored Reversing Devices ..........6.10 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 4: How To Use This Manual

    Section 1: How to use this manual The 11 sections of this Installation Manual provide the information required to install, troubleshoot and maintain an GCL-GT™ commercial/industrial door operator. Section 2 Provides important defining information related to safety terminology used throughout this manual, as well as safety related instructions which must be followed at all times while doing any steps/tasks/instructions detailed in this manual.

  • Page 5: Safety Information & Instructions

    For the number Periodically lubricate all moving parts of door. of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Factory Technical Advice, call 800-843-4084. 3. If door has a sensing edge, check In this Manual, the words Danger, Warning, and Caution are used to stress important safety information.

  • Page 6: Critical Installation Information

    MillerEdge ME, MT and series monitored edge sensors used in combination with Timer-Close Module P/N OPABTCX.S, OPAKMEIX.S INTERFACE MODULE. Residential Safe-T-Beam® Monitored Photocells from the Genie® Company, model OSTB-BX (P/N 38176R). 3) Series II Commercial Safe-T-Beam®, Monitored Photocells P/N OPAKPE.S.
  • Page 7 UNTIL ONE OF THESE MONITORED EXTERNAL ENTRAPMENT DEVICES IS INSTALLED, THE OPERATOR WILL NOT ALLOW MOMENTARY CONTACT OPERATION IN THE CLOSE DIRECTION. APPROVED DEVICES ALLOWABLE DOOR WIDTH ALLOWABLE DOOR HEIGHT Miller Edge ME, MT & MPT series monitored edge sensors used in combination with either the Genie® ANY WIDTH Timer-Close Module or MillerEdge Signature Module SM-101 (Direct connect through STB inputs.) FRABA OptoEdge OSE-S-5010 series monitored edge sensors used in combination with either the Genie®...
  • Page 8 7) Install the Entrapment Warning Placard next to the control station and in a prominent location. 8) For products having a manual release, instruct the end user on the operation of the manual release. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 9: Installation

    ** Trolley Units are also available in Sidemount and Dual Trolley versions. PART NO. 1/2, 3/4, 1 Sidemount Trolley Kit OPAKSMTGT.S 1/2, 3/4, 1 Dual Trolley Kit OPAKDTGT.S SIDEMOUNT TROLLEY utilizes a HOIST Operator in combination with a Sidemount Trolley Kit. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 10 NOTE: Chain Guide mounting holes have been pre-drilled at standard loca- PLASTIC CHAIN GUIDE tions along the track. If different locations are needed, hole size should be 9/32" dia. Be sure to de-burr the holes. CHAIN GUIDE BRACKET Figure 3 TRACK BOLTS /LOCKNUTS GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 11 ROUND HEAD SCREWS /LOCKNUTS DO NOT INSTALL YET! RAIL FRONT COTTER PIN SPREADER BRACKET D O O R CLEVIS PIN SLEEVE WASHER T O R O P E R A Figure 5 Figure 4 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 12 • The chain is not twisted. Figure 6 WARNING • DO NOT apply line voltage until instructed to do so. Detail A FLAT WASHER MASTER LINK MASTER LOCKNUT LINK CHAIN TENSION ADJUSTMENT TENSIONING ADJUSTING NUT SCREW SPRING GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 13 5) Use a level, as shown in Fig. 8 (pg 4.6) to find the highest point of travel for the the door. CENTERLINE 6) Mark a horizontal line across the vertical line you made on the header OF DOOR at 5” above the highest point of door travel. Figure 7 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 14 • Fasten spreader bracket to header using fasteners appropriate for the header material. MARK A HORIZONTAL LINE 5" ABOVE HIGHEST POINT OF TRAVEL 2" X 6" LEVEL HEADER HIGHEST POINT OF TRAVEL Figure 9 Figure 8 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 15: Attach Operator

    Figure 11 ROUND HEAD SCREWS DRILL HOLE IN ANGLE ROPE, CABLE, AND MOUNT USING & LOCK NUTS REAR SUPPORT CHAIN, ETC. CARRIAGE BOLT LEVEL DOOR FROM ABOVE STEEL WALL WALL ANGLES (NOT INCLUDED) 90° TRACK GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 16: Connection To The Door

    DO NOT, in any way, cut or modify the strut. Make sure that Spring Box does not bottom out when door closes. Fig. 13. DAMAGED RAIL SPRING BOX BOTTOMED OUT Figure 13 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 17: Clutch Adjustment

    PLATE, LOCK 100168.0000 PLATE, CLUTCH THRUST 100167.0000 LINING, CLUTCH 1.50 X 2.50 111521.0001 GEAR, #41, 20 TOOTH, 1/2 PITCH 600170.0000 WASHER, BELVILLE ADJUSTMENT 100172.0000 SHAFT, CLUTCH 1 607037.1006 SCREW, SET, 10-32 X 3/8 BOLTS GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 18: Wiring

    (Right & Left) • Keep low voltage and line voltage wires separate. • Route all line voltage wires as shown. ROUTE HIGH VOLTAGE WIRING IN THE SHADED AREA AS SHOWN • Plug all unused conduit holes. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 19: Low Voltage Control Wiring

    Optional circuit wiring. See Figs 2 through 10 in this section. Accessory VOLTAGE • Plug all unused conduit holes. Modules INPUT PLUGS (Left & Right) Figure 2 LOW VOLTAGE CONTROL WIRE TERMINALS GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 20: External Wire Diagram

    STOP BUTTON SERIES II SAFE-T-BEAM ® TO BE W RED SIGNATURE N SER ES MODULE (STB) See Fig 5 pg 5 4 CONNECT STB WIRES TO EITHER TERM NAL) 2-WIRE MONITORED SENSING EDGE SWITCH GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 21: Wall Control

    NOTE: Long Distance Relay Kit wiring is not required for long OPEN OPEN distance control runs and should not be used. SW TCH CLOSE CLOSE STAT ON STOP STOP CARD READER 3-BUTTON 3-BUTTON STAT ON STAT ON OPEN/CLOSE PULL SW TCH GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 22: Interlock Switches

    2) The Switches must be set in the field. Closed when door 405964-0000 is closed. TRACK Figure 6 STANDARD SLIDELOCK Side lock interlock: Should be open when door SWITCH (N.C.) P/N 110324.0001 is locked. Closed when door For Sectional Door is unlocked. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 23 T o p o voltage range. f l e n s t o f l o o r . NOTE: If no voltage is present at Blue wire, check fuse F-1 on Control board. Figure 9 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 24 • Check sensing edge switch for proper operation. WARNING: SENSING Actuating the operator using constant contact on the CLOSE EDGE button will override external reversing devices, including sensing edges or JUNCTION BOX reversing edges. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 25: External Radio Installation

    “EXT RAD.” Fig. 12. 2) Make wiring connections to the wires per the diagram below. Optional Accessory Modules EXTERNAL 20-40 VDC @ 250mA RADIO MAX CURRENT CONNECTOR EXT RAD O CONNECTOR RELAY + 24VDC RADIO Figure 12 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 26: Connecting Motor/Safety Instructions

    7) SAVE THESE INSTRUCTIONS. 480/ 208/ 240V 575V THREE PHASE DANGER After power is supplied to the operator, Do Not make contact with components inside the control panel except for the Keypad Keys. Fig. 1. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 27 Appendix D. WARNING DO NOT calibrate operator or Figure 1 operate door unless doorway is in sight and free of obstructions. Door will move during setup. Keep people clear of opening while door is moving. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 28: Setting Close Direction

    NO is selected — the POD will change the operator’s down direction. 5) Press the SET/CLEAR key. CLEAR OPEN 6) Press CAL/RUN to return to run mode. Figure 4 DID DOOR CLOSE? CLOSE STOP OPEN Figure 5 CLOSE SCROLL KEY STOP SCROLL CLEAR SCROLL GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 29: Setting Braking Rate

    4) Pick a value and operate the door. Adjust as necessary. 5) Press a SCROLL key to shift to a new function and lock in the setting. SCROLL SCROLL CLEAR 6) Press CAL/RUN to return to run mode. SCROLL Figure 6 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 30: Setting Travel Limits

    CLOSE OPEN desired height. STOP 5) Press SET/CLEAR to switch display to ”UP LIMIT>SET” or CLEAR SCROLL ”DOWN LIMIT>SET” CLEAR 6) Press CAL/RUN to return to run mode. SCROLL Figure 8 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 31: Setting Down Limit Overrun

    9, Reset the Limit Overrun back to 0 and reset the Down Limit position as described on pg. 6.3. Then adjust the Limit Overrun as instructed above. 7) Press CAL-RUN to return to run mode. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 32: Setting Open & Close Modes

    “CLOSE MODE>C-REV” or ”CLOSE MODE>MOM” on the display. 4) Press a SCROLL key to shift to a new function and lock in the setting. SCROLL Figure 10 5) Press CAL/RUN to return to run mode. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 33: (Optional) Transmitter Programming

    The transmitter is removed. • All transmitters are removed. 5) Press SCROLL (up or down) to move on to another menu item, 5) Press SCROLL (up or down) to move on to another menu item, SCROLL CROLL GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 34: Optional Mid-Stop Limit Setting

    “MID-STOP > SET” 3) Press SCROLL CROLL until the display reads ” MID-STOP > CLR” 5) Press SET/CLEAR CLEAR 8) Press CAL/RUN to return to run mode. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 35: Monitored Reversing Devices

    Monitored Reversing Devices NOTE: Installation of Series II Monitored Photocells DOES NOT make the GT™ Safe-T-Beams® (OPTIONAL) unit legal for residential use. The Genie® Company strictly prohibits any 1) If operator is in RUN mode, press CAL/RUN to enter calibration mode.

  • Page 36: Operator Cycle Count

    This display will cycle between the version number of the current GDO firmware and the current Display Firmware. STOP 3) Press CAL/RUN to return to run mode. OPEN DISPLAY V# ####### CLOSE STOP Figure B SCROLL CLEAR GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 37: Operator Type

    This will display the current GDO type. 3) Press SET/CLEAR until display indicates correct GDO type SCROLL CLEAR CLEAR ( J-SHAFT or TROLLEY) SCROLL 4) Press CAL/RUN to return to run mode. Figure 3 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 38: Troubleshooting

    The display will flash the number of the error code and SCROLL CLEAR the 2-digit error code followed by a description of the error code. Fig. 1 & 2. SCROLL Figure 2 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 39: Run Codes

    These codes are displayed in calibration mode. The display will flash the number of the run code and the 2-digit run code followed by a description of the run code. Fig. 3 & 4. Figure 4 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 40 The CLOSE wall button was then activated, causing the operator to close. While closing, the Normally-Open (N-O) Safety Input was activated, causing the operator to stop and then reverse, stopping at the up limit. Figure 5 GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...

  • Page 41: Led Indicators

    Figure 6 TROUBLESHOOTING LED’s ENAB NORMALLY ON - STB ENABLED OFF - STB DISABLED ENABLE OFF - CHECK AC POWER SUPPLY + 24 VOLTS NORMALLY ON - POWER AVAILABLE CHECK FUSES GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 42 2. CALL CUSTOMER SERVICE (REPEAT) WARNING WARNING ACTUATING THE OPERATOR BY THE GENIE® COMPANY USING CONSTANT CONTACT ON THE CLOSE BUTTON RECOMMENDS THAT LINE VOLTAGE WIRING BE PERFORMED WILL OVERRIDE EXTERNAL REVERSING DEVICES, BY A QUALIFIED ELECTRICIAN. SEE SECTION 5 FOR INCLUDING PHOTOCELLS.

  • Page 43: Service & Maintenance

    EVERY 36 MO. MONTHLY 5,000 CYCLES 10,000 CYCLES 30,000 CYCLE MANUAL OPERATION OF DOOR PHOTOCELL/ SENSING EDGE OPERATION OPTIONAL CLUTCH ADJUSTMENT CHECK FOR LOSE OR MISSING HARDWARE CHECK LIMIT POSITION GEAR TRAIN WEAR * If Installed. GCL-GT www.geniecompany.com 03-12 Heavy Duty Operator...
  • Page 44 SPROCKET, #41, 1/2P, 12T BEARING 110695.0001.S 110505.0003 ELECTRICAL BOX COVER CLUTCH ASSEMBLY 111583.0002 TROLLEY CHAIN SPROCKET 110739.0001 111518.0001.S BRACKET, ELECTRIC BOX FRAME—TROLLEY 110515.0001.S ** CONTACT DEALER FOR PROPER PART BASED ON YOUR SPECIFIC MODEL. GCL-GT www.geniecompany.com 03-12 10.1 Heavy Duty Operator...

  • Page 45: Motor Options

    111697.0002—1HP, 1 PH, N4 111695.0002—1HP, 3 PH, TEFC 111696.0002—1/2HP, 3 PH, TENV 111697.0003—1/2HP, 3 PH, N4 111695.0003—1HP, 575V, TEFC 111696.0003—1HP, 3 PH, TENV 111697.0004—1HP, 3 PH, N4 111696.0004—1HP, 575V, TENV 111697.0004—1HP, 575V, N4 GCL-GT www.geniecompany.com 03-12 10.2 Heavy Duty Operator...
  • Page 46 OUTPUT SHAFT ASSEMBLY 111520.0001.S. SPROCKET, #41, 1/2P, 12T 111611.0001.S BEARING 110695.0001.S TROLLEY CHAIN SPROCKET 110739.0001 DOWEL PIN 110881.0001 FLAT WASHER 110819.0003 WAVE WASHER 110818.0004 110313.0004 SPRING PIN E-RING 111382.0001 1 20 GCL-GT www.geniecompany.com 03-12 10.3 Heavy Duty Operator H avy...
  • Page 47 TROLLEY RAIL CHAIN GUIDE ASSEMBLY 110999.0001 TROLLEY PARTS KIT—IDLER 111669.0001 TROLLEY PARTS KIT—DRAWBAR 111670.0001 TROLLEY RAIL—10' 110732.1126 TROLLEY RAIL—12' 110732.1150 110732.1174 TROLLEY RAIL—14' TROLLEY RAIL—16' 110732.1198 110732.1222 TROLLEY RAIL—18' 110732.1246 TROLLEY RAIL—20' TROLLEY RAIL—22' 110732.1270 NS=NOT SHOWN GCL-GT www.geniecompany.com 03-12 10.4 Heavy Duty Operator...
  • Page 48 Appendix A (continued) Basic Carriage/Door Arm Parts PARTS LIST ITEM PART NUMBER DESCRIPTION TROLLEY CARRIAGE ASSEMBLY 111644.0001 TROLLEY CARRIAGE PARTS KIT 111184.0001 DRAWBAR KIT 108200.0002 DRAWBAR BOX ASSEMBLY 111224.0002 NS=NOT SHOWN GCL-GT www.geniecompany.com 03-12 10.5 Heavy Duty Operator...
  • Page 49 MOTOR CIRCUIT BREAKER 110100** INTERLOCK SWITCH 111781.0001.S ELECTRIC BOX COVER HINGE 110423.0001 111518.0001.S ELECTRIC BOX COVER BRACKET 111101.0001 MAIN CIRCUIT BOARD INSULATOR NS=NOT SHOWN ** CONTACT DEALER FOR PROPER PART BASED ON YOUR SPECIFIC MODEL. GCL-GT www.geniecompany.com 03-12 10.6 Heavy Duty Operator...

  • Page 50: Electric Box Layout

    Board 208/ 208/ Interlock 115V 460V 230V 230V 1 PH Brake Connector 3 PH 1 PH 3 PH Motor Connector Connectors Motor Connectors Transformer Transformer Connectors Connectors Input Input Power Power Connectors Connectors GCL-GT www.geniecompany.com 03-12 10.7 Heavy Duty Operator...

  • Page 51: Screw Terminal Assignments

    Causes moving door to stop. Prevents the operator from running. Hoist Interlock Plug or Jumper. HOIST INTLK Operates even if microcontroller is non-functional. Limit Sensor Plug. LIMIT SENSOR Causes door to stop at top and bottom of normal travel. GCL-GT www.geniecompany.com 03-12 10.8 Heavy Duty Operator...
  • Page 52 GDO REVERSED BECAUSE THE AUXILIARY OPEN INPUT WAS ACTIVATED REV > OPEN KEY GDO REVERSED BECAUSE THE KEYPAD OPEN KEY WAS ACTIVATED REV > N-O SAFETY GDO REVERSED BECAUSE THE N-O REVERSING INPUT WAS ACTIVATED GCL-GT www.geniecompany.com 03-12 10.9 Heavy Duty Operator...
  • Page 53 GDO WON'T RUN BECAUSE ITS AT OR ABOVE THE MID-STOP LIMIT & CAN'T RUN UP & A REVERSING INPUT IS PREVENTING IT FROM CLOSING EXP MODULE FAIL GDO WON'T RUN BECAUSE AN EXPANSION MODULE FAILURE IS PREVENTING IT GCL-GT www.geniecompany.com 03-12 10.10...

  • Page 54: Error Codes

    OPENING FROM TRANSMITTER # __ CLOSING > XMTR # CLOSING FROM TRANSMITTER # __ HALT > XMTR # HALT FROM TRANSMITTER # __ NO XMTR > CC NO CONTROL FROM TRANSMITTER, CONSTANT CONTACT EMPLOYED AT LOCAL CONTROL GCL-GT www.geniecompany.com 03-12 10.11 Heavy Duty Operator...
  • Page 55 GCL-GT www.geniecompany.com 03-12 11.1 Heavy Duty Operator...
  • Page 56 One Door Dr. Mt. Hope, OH 44660...

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