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Genie GCL NEMA 4 Installation Supplement Manual

For use with gcl-t, gcl-j & gcl-h model operators
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GCL
For use with GCL-T, GCL-J & GCL-H Model Operators.
Installation Supplement
This supplement instructions is to be used in combination with the standard accompanying GCL™ Installation
Manual. This supplement contains NEMA 4 & 4X wiring instructions and illustrated parts breakdown which
specifies parts included in the NEMA 4 & 4X GCL™ series of operators. When installing a NEMA 4 or 4X operator,
liquid tight conduit and fittings must be used. Refer to NEC and local building codes for wiring and conduit
requirements.
IMPORTANT: Prior to installing and operating a NEMA 4 or 4X
operator, carefully read the GCL™ Installation Manual and any other
instructions and warnings accompanying the unit.
112123.503940
™
NEMA 4 & 4X
NOT FOR RESIDENTIAL USE
05/2018

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Summary of Contents for Genie GCL NEMA 4

  • Page 1 ™ For use with GCL-T, GCL-J & GCL-H Model Operators. NEMA 4 & 4X Installation Supplement This supplement instructions is to be used in combination with the standard accompanying GCL™ Installation Manual. This supplement contains NEMA 4 & 4X wiring instructions and illustrated parts breakdown which specifies parts included in the NEMA 4 &...
  • Page 2 AVERTISSEMENT • NE PAS mettre l’opérateur sous tension avant d’y être invité. • The Genie Company recommande que le câblage au secteur soit effectué par un électricien qualifié. • Assurez-vous que l’alimentation électrique a été déconnectée des câbles d’alimentation d’entrée connectés à...

  • Page 3: Three Phase

    NEMA 4 & 4X High Voltage Wiring LINE INPUT LINE 208/240V 480/575V TERMINALS GROUND Water Tight Connectors Optional Three Phase Accessory Included Modules & MUST LINE IN Be Used POWER CONNECTIONS L I NE 1 L I NE 2 L I NE 3 Motor Optional Additional...
  • Page 4 NEMA 4 and 4X Low Voltage Wiring 1. Connect all LOW VOLTAGE control circuit wires to side shown using liqid tight 1/2” conduit and connectors. • K eep low voltage and line voltage wires separate. • R oute all low voltage control wiring as shown. This includes all control circuit wires such as wall controls, timers and single button input devices as well as radio control and safety circuit wiring.
  • Page 5 NEMA 4 and 4X Low Voltage Wiring ROUTE LOW VOLTAGE WIRING IN THE SHADED AREA AS SHOWN VOLTAGE INPUT PLUGS (Left & Right) LOW VOLTAGE CONTROL WIRE TERMINALS...
  • Page 6 NEMA 4 and 4X Exclusive Parts And Options PLATED PARTS PER MODEL: PLATED PARTS SIDEMOUNT/ROLLING STEEL MODELS ITEM PART NUMBER DESCRIPTION HOIST RELEASE HOIST & RELEASE 110877.2070 CHAIN, #35X70P 110877.2072 CHAIN, #35X72P 110877.2068 CHAIN, #35X68P 111392.1001 SHAFT ASSY, OUTPUT 111438.1001 SHAFT ASSY, CLUTCH 111437.1001 SHAFT ASSY, CLUTCH...
  • Page 7 NEMA 4 and 4X Exclusive Parts And Options HOIST MODEL SHOWN, Jackshaft Release & Hoist-Release models also represented. *See shaft assembly breakdowns on the following pages TROLLEY MODEL...

  • Page 8: Shaft Assemblies

    Shaft Assemblies 111392.1001 Output Shaft Assembly Sectional Sidemount & Rolling Steel Item Part Number Description 111392.1001.S KIT,OUTPUT SHAFT,SDMT,GCL,N4 110644.0002 SHAFT,OUTPUT,1.00,OD ZINC 110694.0001 BEARING,1.000 ID 110663.0013 SPRKT,43T,#35,3/8P,OD ZINC 111013.1001 SPRKT ASSY,22T-52T,OD ZINC 110819.0002 WASHER,PLAIN 1.026 I.D. 110393.0001 WASHER,SPACER,OUTPUT SHAFT 111044.0001 SPACER,OUTPUT SHAFT 111074.0001 GEAR,LIMIT,56T,SIDEMOUNT 112884.0001 COLLAR,SET,1”ID, W/SET SCREW 080340.0074 KEY,STD,SQ,1/4 X 7/8"L...
  • Page 9 Shaft Assemblies 111438.1001 Clutch Shaft Assembly Rolling Steel, Hoist 16 12 RIGHT HAND SHOWN Left hand assemblies: Flip shaft so clutch is on the right. Parts between bearings remain oriented as shown. Item Part Number Description 111438.1001.S KIT,CLUTCH SHAFT,SXH,RS,N4 110819.0001 WASHER,PLAIN .651 I.D. 110872.0001 HANDWHEEL,STANDARD CHAIN 110709.0002...
  • Page 10 Shaft Assemblies 111437.1001 Clutch Shaft Assembly Rolling Steel, Release Item Part Number Description 111437.1001.S KIT,CLUTCH SHAFT,SXJ,RS,N4 111045.0001 SPACER,CLUTCH SHAFT 111029.0002 SHAFT,CLUTCH,.75,SXJ,OD ZINC 111037.0002 DISC,CLUTCH,NICKLE PL 075193.0000 LINING,CLUTCH 110387.0003 SLIDER,JACKSHAFT,SX,OD ZINC 108015.0001 DISC,CLUTCH MOVABLE PLD 111175.0001 SPRING,1.10 O.D. 111433.0001 PULLEY ASSY,CLUTCH,4.65 DIA 111382.0001 RING,RTNG,HIGH GRIP STRENGTH 075197.0000 SPR,CLUTCH 111402.0001...
  • Page 11 Shaft Assemblies 111388.1001 Clutch Shaft Assembly Rolling Steel, Hoist/Release RIGHT HAND SHOWN Left hand assemblies: Flip shaft so clutch is on the right. Parts between bearings remain oriented as shown. Item Part Number Description 111388.1001.S KIT,CLUTCH SHAFT,SXHJ,N4 110411.0001 CHAIN GUARD ASSY 110872.0001 HANDWHEEL,STANDARD CHAIN 110819.0001...
  • Page 12 Shaft Assemblies 111394.1001 Output Shaft Assembly 3/4 & 1 HP Trolley Item Part Number Description 110313.0010 PIN,SPRING,.250 DIA X 2.00 111394.1001.S KIT,OUTPUT SHFT,3/4-1HP,SXT,N4 111073.0001 GEAR,LIMIT,26T,TROLLEY 111027.0002 SHAFT,OUTPUT,.75,SXT,OD ZINC 110881.0001 PIN,DOWEL,.188 X 1.13/1.00 110695.0001 BEARING,.75 ID 110739.0002 SPRKT,10T,#41CH,1/2P,OD ZINC 110819.0003 WASHER,PLAIN,.770 ID 110818.0004 WASHER,WAVE SPRING,.780 ID 080415.0022 RING,RTNG,EXT,"E",STL,.744"SFT...
  • Page 13 Shaft Assemblies 111391.1001 Clutch Shaft Assembly Sectional Trolley Item Part Number Description 111391.1001.S KIT,CLUTCH SHAFT,SXT,N4 110730.0002 SHAFT,CLUTCH,.625,SXT,OD ZINC 075193.0000 LINING,CLUTCH 108015.0001 DISC,CLUTCH MOVABLE PLD 111324.0001 PULLEY ASSY,CLUTCH 086649.0029 WASHER,THRUST .64 075197.0000 SPR,CLUTCH 110472.0001 NUT,HEX,SLOTTED,5/8-11 080401.0624 PIN,COTTER,3/16 X 1-1/2"L 110813.0001 BEARING,.625 I.D. 110465.0002 SPRKT,11T,#35,3/8P,OD ZINC 110819.0001 WASHER,PLAIN .651 I.D.
  • Page 14 NEMA 4 and 4X Electric Box ITEM PART NUMBER DESCRIPTION 111116.0001 BRACKET,MOUNTING,ELECTRIC BOX 111119.0001 ELECTRIC BOX, N4 (BLACK) 111119.0002 ELECTRIC BOX, N4X (STAINLESS STEEL) 111397.0002 RECEIVER ASSY 111352.0001 ANTENNA ASSY 8706E29 SCREW,GROUND,8-32 X 3/8” 111087.0001 XFMR,120/208/240V,1 PHASE 111087.0002 XFMR,208/240/480V,3 PHASE 111087.0003 XFMR,575V 22634A WASHER,CUP 8706F29 SCREW,GROUND,10-32 X 3/8”...
  • Page 15 NEMA 4 and 4X Electric Box...
  • Page 16 Notes...
  • Page 17 Notes...
  • Page 18 The Genie Company 1-800-843-4084...

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Gcl nema 4x