Table of Contents
Advertisement
Quick Links
PROPER APPLICATION
Operator Type
Door Type
Trolley
Sectional
(Standard, Sidemount
(Standard or Low
Headroom Track only)
or Dual)
N O T F O R R E S I D E N T I A L U S E
This Installation Manual provides the information required to install, troubleshoot and
maintain a GCL-T
GCL-T
Standard Duty Operator
TROLLEY
Max Door Weight/HP
1/2HP = 1120 lbs.
3/4HP = 1370 lbs.
1HP = 1620 lbs.
Commercial / Industrial Door Operator.
™
™
EZ Limit
™
Multivolt
TensiBelt
111848.501539
06-12
™
™
Advertisement
Table of Contents
Related Manuals for Genie GCL-T
Summary of Contents for Genie GCL-T
- Page 1 N O T F O R R E S I D E N T I A L U S E This Installation Manual provides the information required to install, troubleshoot and maintain a GCL-T Commercial / Industrial Door Operator. ™...
- Page 2 THIS PAGE LEFT BLANK GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
-
Page 3: Table Of Contents
Appendix C ..............10.9-10.11 Monitored Reversing Devices ..........6.6 Run Codes ................10.9 Setting Open & Close Modes ...........6.7 Error Codes ...............10.10-10.11 (Optional) Transmitter Programming........6.8 Setting Mid-Stop Limit ..............6.9 Section 11 Warranty ...............11.1 Resetting the MRT 6.10 ..............GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 4: Section 1: How To Use This Manual
Failure to correctly perform all steps in sections 4-6 can result in serious injury or death. Sections 4-6 Provide step by step installation and set-up instructions for the GCL-T™ commercial door operator. Each section is written such that it must be followed in a step by step order to complete a successful installation. -
Page 5: Safety Information & Instructions
For the number Periodically lubricate all moving parts of door. of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Factory Technical Advice, call 800-843-4084. 3. If door has a sensing edge, check In this Manual, the words Danger, Warning, and Caution are used to stress important safety information. -
Page 6: Critical Installation Information
MillerEdge ME, MT and CPT series monitored edge sensors used in combination with Timer-Close Module P/N OPABTCX.S or OPAKMEIGX.S INTERFACE MODULE. 2) Residential Safe-T-Beam® Monitored Photocells from The Genie® Company, model OSTB-BX (P/N 38176R). 3) Series II Commercial Safe-T-Beam®, Monitored Photocells P/N OPAKPE.S. -
Page 7: Entrapment Protection
E OPERATOR L L I APPROVED DEVICES ALLOWABLE DOOR WIDTH Miller Edge ME, MT & CPT series monitored edge sensors used in combination with either the Genie® ANY WIDTH Timer-Close Module or Direct connect through STB inputs. Safe-T-Beam® from Genie®—P/N 38176R. -
Page 8: Installation
7) Install the Entrapment Warning Placard next to the control station and in a prominent location. 8) For products having a manual release, instruct the end user on the operation of the manual release. GCL-T www.geniecompany.com 06-12 Standard Duty Operator... - Page 9 If different locations are needed, hole size should be 1/4" dia. Be sure to de-burr the holes. PLASTIC CHAIN GUIDE Figure 2 7/16" BOLTS CHAIN GUIDE BRACKET Figure 3 TRACK BOLTS/ LOCKNUTS GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
- Page 10 IDLER PULLEY CARRIAGE LOCKNUTS DO NOT INSTALL YET! RAIL FRONT COTTER PIN SPREADER BRACKET D O O R CLEVIS PIN SLEEVE WASHER T O R O P E R A Figure 4 Figure 5 GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
- Page 11 • Repairs and adjustments, including particularly to cables and spring LINK assemblies under high tension, must be made by a trained service representative using proper tools and instructions. LOCKNUT CHAIN TENSION TENSIONING ADJUSTMENT SPRING ADJUSTING NUT SCREW GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
- Page 12 5) Use a level, as shown in Fig. 8 (pg 4.6) to find the highest point of travel for the door. 6) Mark a horizontal line across the vertical line you made on the header at 5” above the highest point of door travel. CENTERLINE OF DOOR Figure 7 GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
- Page 13 • Fasten spreader bracket to header using fasteners appropriate for the header material. MARK A HORIZONTAL LINE 5" ABOVE HIGHEST POINT OF TRAVEL 2" X 6" LEVEL HEADER HIGHEST POINT OF TRAVEL Figure 9 Figure 8 GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
-
Page 14: Attach Operator
Figure 11 DRILL HOLE IN ANGLE ROPE, CABLE, AND MOUNT USING TRACK BOLTS CHAIN, ETC. REAR SUPPORT & LOCK NUTS CARRIAGE BOLT LEVEL STEEL DOOR FROM ABOVE ANGLES WALL WALL (NOT INCLUDED) 90° RAILS GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 15: Connection To The Door
Without sufficient clearance and by running the dood arms vertical, a significant amount of force could be applied possibly leading to damage. There is an optional drawbar kit with a cusion springbox available: P/N OPAKDBT.S GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 16: Clutch Adjustment
BEFORE adjusting clutch. The door may not be operating freely or the counterbalance spring may need adjusting. Repairs and adjustments must be performed by a trained service representative using proper tools and instructions. GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 17: Wiring
• DO NOT apply power to operator until instructed to do so. Three Phase • The Genie® Company recommends that line voltage wiring be performed by a qualified electrician. • Be sure that electrical power has been disconnected from the... -
Page 18: Low Voltage Control Wiring
See Figs 2 through 10 in this section. • Plug all unused conduit holes. NOTE: For a detailed description of control wire terminals see Appendix B. Figure 2 LOW VOLTAGE CONTROL WIRE TERMINALS GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 19: External Wire Diagram
REQUIRE THE THRU-BEAM PHOTOCELLS STOP BUTTON TO BE WIRED SERIES II SAFE-T-BEAM ® SIGNATURE IN SERIES. MODULE (STB) See Fig. 5, pg 5.4 CONNECT STB WIRES TO EITHER TERMINAL) 2-WIRE MONITORED SENSING EDGE SWITCH GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 20: Wall Control
NOTE: Long Distance Relay Kit wiring is not required for long OPEN OPEN distance control runs and should not be used SW TCH CLOSE CLOSE STAT ON STOP STOP CARD READER 3-BUTTON 3-BUTTON STAT ON STAT ON OPEN/CLOSE PULL SW TCH GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 21: Interlock Switches
TRACK Figure 6 STANDARD SLIDELOCK Side lock interlock: SWITCH (N.C.) P/N 110324.0001.S Should be engaged when door is locked. For Sectional Door Disengaged when door is unlocked. Left-hand P/N 110325.0001.S For Rolling Steel Door GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 22: Photocell Wiring
CONNECT WIRES TO EITHER TERMINAL 1) Monitored SERIES II (STB) Residential Safe-T-Beam® Photocells (NOT POLARITY SENSITIVE) from Genie® (P/N 38176R.S) Fig. 7. Wiring to these photocells can CONTROL SIGNAL be connected to either terminal (they are not polarity sensitive. TERMINAL STRIP Figure 7 ( Troubleshooting in Section 8) . - Page 23 • Check sensing edge switch for proper operation. WARNING: Actuating the operator using constant contact on the CLOSE button will override external reversing devices, including sensing edges or reversing edges. GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
-
Page 24: External Radio Installation
External Radio Installation Although the GCL-T™ Operators are equipped with an internal radio, they also provide a universal connection for an external radio. EXTERNAL To Add the External Radio RADIO 1) Plug the 3-wire pigtail (provided) onto the plug connector marked... -
Page 25: Safety Instructions
7) SAVE THESE INSTRUCTIONS. 480/ 208/ 240V 575V THREE PHASE DANGER After power is supplied to the operator, Do Not make contact with components inside the control panel except for the Keypad Keys. Fig. 1. GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 26: Control Panel
The display in run mode will be one of the condition codes listed Calibration Mode. in Appendix C. WARNING: DO NOT calibrate operator or operate door unless Figure 1 doorway is in sight and free of obstructions. Keep people clear of opening while door is moving. GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 27: Setting Close Direction
5) Press the SET/CLEAR key. CLEAR OPEN 6) Press CAL/RUN to return to run mode. Figure 4 DID DOOR CLOSE? CLOSE STOP SCROLL CLEAR SCROLL OPEN Figure 5 CLOSE SCROLL KEY STOP SCROLL CLEAR SCROLL GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 28: Setting Braking Rate
4) Pick a value and operate the door. Adjust as necessary. STOP 5) Press a SCROLL key to shift to a new function and lock in the setting. SCROLL 6) Press CAL/RUN to return to run mode. SCROLL CLEAR SCROLL Figure 6 GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 29: Setting Travel Limits
”UP LIMIT>SET” or CLEAR SCROLL ”DOWN LIMIT>SET” CLEAR 6) Press a SCROLL key to shift to a new function and lock in the SCROLL SCROLL limit setting. 7) Press CAL/RUN to return to run Figure 8 GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 30: Setting Limit Overrun
CLOSE 5) Press a SCROLL key to shift to a new function and lock in the setting. SCROLL CL E 6) Press CAL/RUN to return to run mode. STOP SCROLL CLEAR SCROLL Figure 9 GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 31: Monitored Reversing Devices
(up or down) until display reads “ODC STB>ON” or OPEN NOTE: Installation of Series II Safe-T-Beam® or Residential Safe-T-Beam® Monitored “ODC STB>OFF” Figure 16. Photocells DOES NOT make this unit legal for residential use. The Genie® 3) Press SET/CLEAR key to toggle between ON and OFF. C LL... -
Page 32: Setting Open & Close Modes
Figure 10 “CLOSE MODE>C-REV” or ”CLOSE MODE>MOM” on the display. 4) Press a SCROLL key to shift to a new function and lock in the setting. SCROLL 5) Press CAL/RUN to return to run mode. GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 33: (Optional) Transmitter Programming
(up or down) to move on to another menu item, 5) Press SCROLL (up or down) to move on to another menu item, SCROLL or CAL/RUN to exit the cal mode. or CAL/RUN to exit the CAL mode. GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 34: Setting Mid-Stop Limit
NOTE: The Max Run Timer must be reset each and every time the Travel Limits are adjusted. CAUTION: The MID-STOP feature must be turned off in CLEAR order to properly set the Max Run Timer. GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 35: Operator Cycle Count
This display will cycle between the version number of the current GDO firmware and the current Display Firmware. STOP C AR 3) Press CAL/RUN to return to run mode. OPEN DISPLAY V# ####### CLOSE STOP Figure B GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 36: Operator Type
This will display the current GDO type. 3) Press SET/CLEAR until display indicates correct GDO type SCROLL CLEAR CLEAR ( J-SHAFT or TROLLEY) SCROLL 4) Press CAL/RUN to return to run mode. Figure 3 GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 37: Troubleshooting
The display will flash the number of the error code and SCROLL CLEAR the 2-digit error code followed by a description of the error code. Fig. 1 & 2. SCROLL Figure 2 GCL-T www.geniecompany.com 06-12 Standard Duty Operator... -
Page 38: Run Codes
These codes are displayed in calibration mode. The display will flash the number of the run code and the 2-digit run code followed by a description of the run code. Fig. 3 & 4. Figure 4 GCL-T www.geniecompany.com 06-12 Standard Duty Operator... - Page 39 The CLOSE wall button was then activated, causing the operator to close. While closing, the Normally-Open (N-O) Safety Input was activated, causing Figure 5 the operator to stop and then reverse, stopping at the up limit. GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
-
Page 40: Led Indicators
Figure 6 ENAB TROUBLESHOOTING LED’s NORMALLY ON - STB ENABLED OFF - STB DISABLED ENABLE OFF - CHECK AC POWER SUPPLY + 24 VOLTS NORMALLY ON - POWER AVAILABLE CHECK FUSES GCL-T www.geniecompany.com 06-12 Standard Duty Operator... - Page 41 2. CALL CUSTOMER SERVICE (REPEAT) WARNING: WARNING : The Genie® Company recommends that Actuating the operator by using constant contact line voltage wiring be performed by a qualified electrician. on the CLOSE button will override non-monitored external See Section 5 for additional wiring instructions.
-
Page 42: Maintenance Schedule
5,000 CYCLES 10,000 CYCLES 30,000 CYCLE MANUAL OPERATION OF DOOR CHECK DRIVE CHAINS AND LUBRICATE PHOTOCELL/ SENSING EDGE OPERATION CLUTCH (OPTIONAL) ADJUSTMENT OR MISSING HARDWARE CHECK LIMIT POSITION GEAR TRAIN WEAR * If Installed. GCL-T www.geniecompany.com 06-12 Standard Duty Operator... - Page 43 ELEC BOX, 3 PH, CONTACT 110607.0003 ELEC BOX, 3 PH, RELAY 110607.0004 ELEC BOX, 575V, CONTACT 110607.0005 110100.0012 CIRCUIT BREAKER, 3/4 HP, 1 PHASE 14 13 12 CIRCUIT BREAKER, 1 HP, 1 PHASE 110100.0015 GCL-T www.geniecompany.com 06-12 10.1 Standard Duty Operator...
-
Page 44: Appendix
1 16 DOWEL PIN 110881.0001 110819.0001 WASHER WAVE WASHER 110818.0001 E-RING 080415.0021 SPRING PIN 110313.0008 CLUTCH SHAFT BEARING 110813.0001 ** CONTACT DEALER FOR PROPER PART BASED ON YOUR SPECIFIC MODEL. 44 4 117 100 GCL-T www.geniecompany.com 06-12 10.2 Standard Duty Operator... - Page 45 PIN, IDLER SPREADER BRACKET 111078.0001 BOLT, TRK , PLD, 1/4"-20 X 9/16" 080019.0001 NUT, HEX, W/LK WASHER, 1/4-20 086480.1620 PIN, COTTER 080401.0616 WASHER , PLAIN , STEEL 080302.3240 IDLER, FRNT SPREADR w/BUSHING 111178.0001 GCL-T www.geniecompany.com 06-12 10.3 Standard Duty Operator...
- Page 46 NUT, HEX, W/LK WSHR, 3/8"-16 2 086480.2416 CARRIAGE, TROLLEY 110616.0001 110844.0001 DOOR ARM ASSY PIN, COTTER 606-E04 BRACKET, DOOR 10 110842.0001 086621.0620 PIN, CLEVIS NUT, 3/8"-16 24121-D05 DOOR ARM, CURVED 26013-D BOLT, 3/8"-16 X 7/8" 5973-Q04 GCL-T www.geniecompany.com 06-12 10.4 Standard Duty Operator...
- Page 47 FUSE, .250A, SLOW BLOW 1 34004DR250 FUSE, 2 50A, FAST ACTING 1 34004C02R5 RELAY, (1/2HP, 1 PHASE, W/O BRAKE ONLY) 111451.0001 PARTS PACK, RADIO PIGTAIL1 NS 111439.0001 NS 111405.0001 SPARE FUSE KIT NS=NOT SHOWN GCL-T www.geniecompany.com 06-12 10.5 Standard Duty Operator...
-
Page 48: Electric Box Layout
208/ 208/ Interlock 115V 460V 230V 230V Fuse 1 PH Connector 3 PH 1 PH 3 PH Motor Brake Connectors Motor Connector Connectors Transformer Transformer Connectors Connectors Input Input Power Power Connectors Connectors GCL-T www.geniecompany.com 06-12 10.6 Standard Duty Operator... -
Page 49: Appendix B
Causes moving door to stop. Prevents the operator from running. Hoist Interlock Plug or Jumper. HOIST INTLK Operates even if microcontroller is non-functional. LIMIT SENSOR Causes door to stop at top and bottom of normal travel. Limit Sensor Plug. GCL-T www.geniecompany.com 06-12 10.7 Standard Duty Operator... - Page 50 GDO STOPPED BECAUSE IT REACHED THE UP LIMIT HALT > MID STOP GDO STOPPED BECAUSE IT REACHED THE MID-STOP LIMIT HALT > MODULE FAIL GDO STOPPED BECAUSE AN EXPANSION MODULE WAS NOT WORKING PROPERLY GCL-T www.geniecompany.com 06-12 10.8 Standard Duty Operator...
- Page 51 GDO WON'T RUN BECAUSE ITS AT OR ABOVE THE MID-STOP LIMIT & CAN'T RUN UP & A REVERSING INPUT IS PREVENTING IT FROM CLOSING EXP MODULE FAIL GDO WON'T RUN BECAUSE AN EXPANSION MODULE FAILURE IS PREVENTING IT GCL-T www.geniecompany.com 06-12 10.9...
-
Page 52: Error Codes
KEYPAD OPEN & CLOSE KEYS WON'T WORK, THE CLOSE KEY WAS ACTIVE WHEN THE GDO WAS POWERED-UP MULT KEYS BAD > PU 1 OR MORE KEYPAD CALIBRATION KEYS WON'T WORK, 1 OR MORE WERE ACTIVE WHEN THE GDO WAS POWERED-UP TCM BAD > GCL-T www.geniecompany.com 06-12 10.10... - Page 53 GCL-T www.geniecompany.com 06-12 11.1 Standard Duty Operator...
- Page 54 THIS PAGE LEFT BLANK GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
- Page 55 THIS PAGE LEFT BLANK GCL-T www.geniecompany.com 06-12 Standard Duty Operator...
- Page 56 1 Door Drive Mt. Hope, Ohio 44660...