Maintenance Schedule; Air Filter - Campbell Hausfeld Air compressor Operating Instructions Manual

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Air Compressors
Operation
(Cont.)
Unloader
To tank pressure
Figure 7 - Pressure
Switch
CONTINUOUS
RUN OPERATION
TO convert to continuous run operation
a
separate unloading device must be
installed bythe
user between the pump
and the tank. The existing check valve
must be removed.
CRANKCASE
BREATHER
During
severe operating
conditions
or
initial start-up, some oil may accumulate
at the crankcase breather
opening.
This
is normal
and will diminish as the pump
accumulates run time and the piston
rings become
fully seated.
Maintenance
I_WARNING1
Disconnect,
tag and lock
out power
source then
release all pressure
from
the system before
attempting
to install, service, relocate
or perform
any maintenance.
In order to maintain efficient
opera-
tion of the compressor system, check
the air filter and oil level before each
use. The ASME safety valve should also
be checked daily (See Figure 8). Pull
ring on safety valve and allow the ring
to snap back to normal position. This
valve automatically releases air if the
tank pressure exceeds the preset maxi-
mum. If air leaks after the ring has
been released, or the valve is stuck and
cannot be actuated by the ring, the
ASME safety valve must be replaced.
Do not attempt
to
tamper
with the
ASME safety
valve.
Figure 8
TANK
Never attempt
to repair
or modify a tank!
Welding,
drilling
or any
other modification
will
weaken
the tank resulting
in damage
from rupture
or explosion.
Always
replace
worn, cracked
or damaged
tanks.
[ NOTICE
] Drain liquid from
tank daily.
The tank should be carefully
inspected
at a minimum
of once a year. Look for
cracks forming
near the welds. If a crack
is detected,
remove
pressure from tank
immediately
and replace.
COMPRESSOR
LUBRICATION
See Operation. Add oil as required. The
oil and oil filter should be changed every
three months or after every 500 hours of
operation; whichever comesfirst. Only
pressure lubricated pumps have an oil
filter.
AIR FILTER
Never run the compressorpump without
an intake air filter nor with a clogged
intake air filter. Use compressedair to
blow the filter clean. Do not wash or oil
the element. If it cannot be blown clean,
the filter must be replaced. Operating
compressorwith a dirty filter can cause
high oil consumptionand increaseoil con-
tamination in the discharge air."
INTERCOOLER (TWO-STAGE
COMPRESSORS ONLY)
[,&.WARNING]
Inte,(oolerfir_ar.
sharp, always wear
gloves and use care when you clean or
work near the intercooler,
Weekly,
check the intercooler
to be
sure all fittings
are secure and tight.
Blow all dirt, dust and other accumula-
tions from the intercooler
fins.
COMPONENTS
Turn off all power
and use light air
pressure to blow dust and foreign
material
from cylinder head,
motor,
fan
blades,
air lines, intercooler
and tank on
a monthly
basis.
BELTS
[AWARNING]
Lod,o.t a,_ teg
the power
then
release all pressure from the tank to pre-
vent unexpected movement of the unlL
Check belt tension every 3 months.
Adjust belt tension to allow 3/8 to 1/2"
deflection
with normal thumb pressure.
Also, align belts using a straight edge
against the face of the flywheel and
MAINTENANCE
SCHEDULE
Check Safety Valve
Drain Tank (See Figure 6)
Check Oil Level
Clean or Change Air Filter
Check Intercooler (two-stage
compressorsonly)
Clean Unit Components
Check Belt Tightness
Change Oil (See Figure 5)
Change Oil Filter
(Pressure lubricated pumps only)
6

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