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Please read and save these instructions.
Read carefully
before
attempting
to assemble,
install,
operate
or maintain
the product
described.
Protect
yourself
and others by observing
all safety
information.
Failure
to ¢omp_
with instructions
could result in personal
injury and/or prop.
erty damage/Retain
instructions
for future
reference.
Air
Compressors
Description
Air compressor units are intended
to
provide compressed
air to power
pneu-
matic tools, operate
spray guns and sup-
ply air for pneumatic
valves and actua-
tors. The pumps supplied with these
units have oil lubricated
bearings.
A
small amount
of oil carryover
is present
in the compressed air stream.
Applications
requiring
air free of oil
vapor should have the appropriate
filter
insta[led. The air compressor units are to
be mounted
per the instructions provid-
ed on a solid floor.
Any other use of
these units will void the warranty
and
the manufacturer
will not be responsi-
ble for problems or damages
resulting
from such misuse. Refer to the enclosed
"Replacement
Parts Manual"
to identify
compressor as single stage or two-stage.
Safety
Guidelines
This manual contains information
that is
very important
to know and understand.
This information
is provided
for SAFETY
and to PREVENT EQUIPMENT
PROB-
LEMS. To help recognize this informa-
tion, observe the following
symbols.
Danger indicates
an imminently
haz-
ardous situation
which, ff not avoided,
will result in death or serious injury.
I_WARNINGI
Warning indicates
a potentially
haz.
ardous situation
which, if not avoided,
could result in death or serious injury.
Caution
indicates
a
potentially
haz-
ardous situation
which, ff not avoided,
MAY result in minor or moderate
injury.
Notice indicates
I
NOTICE
I importantinforma-
tion, that if not followed,
may cause
damage
to equipment.
Unpacking
After
unpacking
the unit, inspect
care-
fully for any damage
that may have
occurred during transit.
Make sure to
tighten
fittings,
bolts, etc., before
putting
unit into service.
I_WARNINGI
Donotoperate
unit if damaged
during shipping,
handling
or use.
Damage
may result in bursting
and
cause injury or property
damage.
General
Safety
Sincethe air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses,etc.)
used make up a high pressure pump-
ing system, the following safety pre-
cautions must be observed at all times:
l e a an a
I 1
included with this
product carefully.
Be thoroughly
familiar
with the controls and the
proper use of the equipment.
2. Follow all local electrical
and safety
codes as well as the United States
National
Electrical Codes (NEC) and
Occupational
Safety and Health Act
(OSHA).
3. Only persons well acquainted
with
these rules of safe operation
should
be allowed
to use the compressor.
4. Keep visitors away and NEVER
allow children
in the work area.
5. Wear safety glasses and use
hearing
protection
when operating
the unit.
Breathable
Air Warning
This compressor/pump
is NOT
equipped
and should NOT be used
"as is" to supply breathing
quality
air. For any application
of air for
human consumption,
you must fit
the air compressor/pump
with suit-
able in-line safety and alarm equip-
ment. This additional
equipment
is
necessary to properly
filter and puri-
fy the air to meet minimal specifica-
tions for Grade D breathing
as
described
in Compressed
Gas
Association
Commodity
Specification
G 7.1 - 1966, OSHA 29
CFR 1910. 134, and/or
Canadian
Standards
Associations
(CSA).
DISCLAIMER
OF WARRANTIES
In the event the compressor
is used
for the purpose
of breathing
air
application
and proper
in-line safety
and alarm equipment
is not simulta-
neously
used, existing
warranties
are void, and the company
disclaims
any liability
whatsoever
for any
loss, personal
injury or damage.
6. Do not stand on or use the unit as
a handhold.
7. Before each use, inspect compressed
air system and electrical
components
for signs of damage,
deterioration,
weakness or leakage. Repair or
replace defective
items before using.
8. Check all fasteners at frequent
intervals
for proper tightness.
J
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for
I
safekeeping.
© 2003
Call 1-800-543-6400 for parts
IN254702AV 1/03
Call1-800-544-0350 for technicalassistance

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Summary of Contents for Campbell Hausfeld Air compressor

  • Page 1 Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to ¢omp_ with instructions could result in personal injury and/or prop. erty damage/Retain instructions for future...
  • Page 2 Compressors General Safety (Cont.) A_--CAUTION] Donotlift ormove unit without appro- Never attempt to repair or priately rated equipment. Be sure the I_WARNINGI unit is securely attached to lifting modify a tank! Welding, device used. DO not lift unit by holding drilling or any other mndi- L _ "mE_ Motors,...
  • Page 3: Shut-Off Valve Installation

    Cast Iron Series Installation (Cont.) tion and make sure all joints are free Wiring must be installed in accordance with National Electrical Code and local from leaks BEFOREunderground lines two*stage compressorsor 150 psi for sin- are covered. Before putting the compres- codes and standards that have been set gle stage compressors ASME safety valve sor into service,find and repair all leaks...
  • Page 4: Grounding

    Compressors Installation (cont.) Safety Valve Access Pump _,_ Recommended wire sizes may be larger Discharge Motor Tube than the minimum set up by local ordi- Factory Mounted nances. If so, the larger size wire should _" Magnetic Starter (Not on Check Valve all units) be used to prevent excessive line voltage...
  • Page 5: Operation

    Cast Iron Series Operation Breather IMPORTANT; Check motor rotation before operating the compressor. All lubricated compressor pumps dis- charge some condensed water and oil Fill Plug* with the compressed air. Install appro- priate water/nil removal equipment and controls as necessary for the :ull intended application.
  • Page 6: Maintenance Schedule

    Air Compressors the air filter and oil level before each Operation (Cont.) three months or after every 500 hours of use. The ASME safety valve should also operation; whichever comesfirst. Only be checked daily (See Figure 8). Pull pressure lubricated pumps have an oil ring on safety valve and allow the ring filter.
  • Page 7: Troubleshooting

    Cast Iron Series Maintenance (Cont.) the motor back and forth to adjust belt MOTOR tension. touching the rim on both sides of the DRIVE STORAGE PULLEY face. The belts should be parallel to this straight edge (see Figure 9). Dimension If compressor is to be stored for a short FLYWHEEL A should be the same as B and C to...
  • Page 8 Cast Iron Series Compressors Limited Warranty 1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty - One Year; Serious Duty - Two Years; Extreme Duty - Three Years; Maxus Model Series - Five Years. 2.

Table of Contents