Grizzly G5912Z Owner's Manual

Grizzly G5912Z Owner's Manual

Heavy-duty shaper
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MODEL G5912Z/G7214Z
HEAVY-DUTY SHAPER
OWNER'S MANUAL
COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR3250 PRINTED IN TAIWAN REVISED JANUARY, 2007 (TR)

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Summary of Contents for Grizzly G5912Z

  • Page 1 HEAVY-DUTY SHAPER OWNER'S MANUAL COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR3250 PRINTED IN TAIWAN REVISED JANUARY, 2007 (TR)
  • Page 2 ���� ������ �������� �������� ������ ������������ �� ��� ������ ������ ���������� ����������� ��� ������� �� ���� ������������������ ������� �� ����� ���������� ��� ������ ��� ������������ ����� �� ���� ������ ��� ������ �� ������� �������� ������� ��������� ����������� ������������� �� ������ ���...
  • Page 3: Table Of Contents

    SECTION 6: OPERATION......22 Foreword ............2 Rotation ............22 Contact Info ........... 2 Cutter Installation ......... 23 G5912Z Machine Data Sheet ......3 Spindle Height ..........24 G7214Z Machine Data Sheet ......4 Straight Shaping .......... 24 Rub Collars ..........26 SECTION 1: SAFETY ........
  • Page 4: Introduction

    Foreword Contact Info If you have any comments regarding this manual, We are proud to offer the Model G5912Z/G7214Z Name of Machine. This machine is part of a grow- please write to us at the address below: ing Grizzly family of fine woodworking machinery.
  • Page 5: G5912Z Machine Data Sheet

    G5912Z Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G5912Z HEAVY-DUTY SHAPER Design Type ..................... Floor Model Overall Dimensions: Table ......................35 ⁄ '' x 28'' Height (Includes Fence) ...................43''...
  • Page 6: G7214Z Machine Data Sheet

    G7214Z Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G7214Z HEAVY-DUTY SHAPER Design Type ..................... Floor Model Overall Dimensions: Table ......................35 ⁄ '' x 28'' Height (Includes Fence) ...................43''...
  • Page 7: Section 1: Safety

    ������������������� �� ����� ������� ��������� ���� �� ������ ���� � ����� �������� ����� �� ����� ��� ��������� �� ���������� ���� ��������� ����� �� �������� ������������������ ��������� ���� �������� ������ ������������������������������������ ����� ����� ���� ������ ������� ������������ ���������� G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 8 ��� �������� ��������� ���� ������ ��� ���� ������������ �������� ��� ������� ���� ����������������������������������������� ������������������������������������������� �������������������������������������������� ���� ����� ��� ����� ���� ���� �������� ��� ���� ������������������������������������� �������������������������������������������� ��� ���� ���� ������ ��� �� ����� ������������������ ��� ���� ��������� ������ ����� ���������� G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 9: Additional Safety Instructions For Shapers

    Failure to do so could result in serious per- operator injury. If normal safety precautions sonal injury, damage to equipment, or poor are overlooked or ignored, serious personal injury may occur. work results. G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 10: Section 2: Circuit Requirements

    DO NOT connect the machine to the power source until instructed to do so. Full Load Amperage Draw G5912Z 5 HP 220V Single-Phase ..25 Amps G7214Z 7.5 HP 220V 3-Phase ....20 Amps G7214Z 7.5 HP 440V 3-Phase ....10 Amps �������...
  • Page 11: Rewiring To 440V

    Remove the control panel cover and carefully rotate it to expose the electrical components attached to the backside. Replace the existing magnetic switch assem- bly (Figure 2) with the magnetic switch assembly from the 440V conversion kit. Figure 2. Magnetic switch assembly G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 12: Section 3: Setup

    Hex Wrench 4mm ........1 cess! Unpacking Some machine compo- nents are very heavy. DO The Model G5912Z/G7214Z was carefully packed NOT over-exert yourself when it left our warehouse. If you discover the while unpacking or mov- machine is damaged after you have signed ing your machine—get...
  • Page 13: Piece Inventory

    " Flat Head Screws ....6 • ⁄ " Flat Washers ........8 • ⁄ " Flat Washers ........4 Figure 3. Shaper hardware. • ⁄ " Hex Nuts ..........6 • T-Type Nuts ..........2 • V-Belt A28 ..........1 G5912Z/G7214Z Heavy-Duty Shaper -11-...
  • Page 14: Clean Up

    Refer to the Machine Data Sheet for the weight this protective coating with a solvent cleaner or and footprint specifications of your machine. citrus-based degreaser such as Grizzly’s G7895 Some residential floors may require additional Citrus Degreaser. To clean thoroughly, some parts reinforcement to support both the machine and must be removed.
  • Page 15: Spindle

    Spindle The Model G5912Z/G7214Z comes with three interchangeable spindles like those in Figure Align 6. The spindles must be inserted correctly and These remain stable in order to produce quality work. Parts When installing and changing spindles, make sure the spindle seats snugly and that there is enough drawbar threaded into the bottom of the spindle to safely secure it in place.
  • Page 16: Handles

    Figure 9. Bar into shaft guide. Tighten the shaft setscrew into the groove to lock the bar in place as shown in Figure 10. Groove Shaft Groove Figure 12. Wheel onto adjustment guide. Figure 10. Tightening setscrew with hex key. -14- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 17: Guard

    Figure 14. Do not completely tighten the bolt. This will allow the shaft to spin without coming out. Figure 16. Adjustment handle. Figure 14. Tightening bolt into shaft groove. G5912Z/G7214Z Heavy-Duty Shaper -15-...
  • Page 18: Guard Cover

    Thread the knobs into the guard body and secure the cover. Figure 18. Installing guard cover. Figure 17. Attach wooden fence assembly. Handwheel Handle Thread the crank handle onto the handwheel. Figure 19. Handwheel mounted to shaper. -16- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 19: Hold-Downs

    Figure 21. Tighten these in place with the knob on top of each miter hold- down. Position the hold-downs according to the size of your workpiece. Tighten the handles to secure the hold- downs. Figure 21. Overview of hold-downs in place. G5912Z/G7214Z Heavy-Duty Shaper -17-...
  • Page 20: Section 5: Adjustments

    Figure 22. If the pulleys are parallel with each other, but not in line, the motor needs to be adjusted. -18- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 21: V-Belt Tension

    You should be able to deflect the belt ⁄ " with The Model G5912Z/G7214Z is equipped with a V- moderate finger pressure, as shown in Figure 23. belt drive system that controls the speeds. This may seem tight compared to most other V-...
  • Page 22: Fence Adjustment

    Normal washers may work, but Turn the fence adjustment knob until the shim washers allow for fine adjustments. fence is set to the desired position. Tighten the fence lock handle. Figure 25. Aligning fences with straightedge. -20- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 23: Table Inserts

    FORWARD position. Run the the barrel screws clockwise or counterclock- Model G5912Z/G7214Z for a short time to ensure wise to level the larger table insert with the that the moving parts are working properly with no table (Figure 26).
  • Page 24: Section 6: Operation

    WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training to maximize the potential of your shaper. -22- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 25: Cutter Installation

    Figure 28. Always use a spindle lock nut during oper- ation. If this warning is ignored, the cut- ter may fly off the spindle during use and cause severe personal injury. G5912Z/G7214Z Heavy-Duty Shaper -23-...
  • Page 26: Spindle Height

    Adjust the infeed fence by turning the adjust- ment knobs until the workpiece contacts the cutter in the desired location. Lock the infeed fence in position with the locking handle. Use a test piece to determine the best setting. -24- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 27 Set the right and left wood faces so the ends barely clear the cutter. This allows the maximum support possible for the workpiece while passing the cutter. Remember to tight- en down the wood facing before starting the shaper. G5912Z/G7214Z Heavy-Duty Shaper -25-...
  • Page 28: Rub Collars

    There are two types of rub collars—solid and ball-bearing. We recommend against the use of solid rub collars. Grizzly carries an extensive line of ball bearing rub collars designed for use with Grizzly shapers. See the current catalog for list- ings.
  • Page 29: Pattern Work

    Build your jig from a material that will smooth- be used. Also, unless your jig is designed to touch ly follow the rub collar or fence. the rub collar before contacting the blade, a start- ing fixture MUST be used to begin your cut. G5912Z/G7214Z Heavy-Duty Shaper -27-...
  • Page 30: Freehand Shaping

    If you MUST perform free- hand operations, get formal training and read a book that details freehand operations, their inher- ent dangers, and ways to avoid those dangers! -28- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 31: Section 7: Accessories

    There are tips on freehand shaping as well as jig and fixture shaping. 256 pages. H1300 H1298 G7984 H0736 H2347 Figure 40. G3030 Shaper Handbook. Figure 42. Our most popular safety glasses. G5912Z/G7214Z Heavy-Duty Shaper -29-...
  • Page 32: Section 8: Maintenance

    Check the V-belt, as part of a monthly inspection • Lubricate worm gears, elevation slide, and for proper tension and belt condition. Cracking quill. and glazing could result in belt failure. Replace the belt if such conditions appear. -30- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 33: G5912Z Wiring Diagram

    G5912Z Wiring Diagram G5912Z/G7214Z Heavy-Duty Shaper -31-...
  • Page 34: G7214Z Wiring Diagram

    G7214Z Wiring Diagram -32- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 35: Cabinet Parts Breakdown

    Cabinet Parts Breakdown G5912Z/G7214Z Heavy-Duty Shaper -33-...
  • Page 36 P5912Z003 INSERT (SMALL) P5912Z019 STRAIN RELIEF P5912Z004 INSERT (MID) P5912Z021 STRAIN RELIEF P5912Z005 INSERT (BIG) P5912Z022B ELECTRICAL BOX ASSY (G5912Z) P5912Z006 STAND ASSY P7214Z022B ELECTRICAL BOX ASSY (G7214Z) P5912Z006-1 DEGREE SCALE 22B-1 P5912Z022B-1 CONTACTOR (G5912Z) PN08 HEX NUT 3/8-16 22B-1...
  • Page 37: Spindle Parts Breakdown

    Spindle Parts Breakdown G5912Z/G7214Z Heavy-Duty Shaper -35-...
  • Page 38: Spindle Parts List

    P5912Z163 OUTER DUST COVER P5912Z042 COLLAR 1-1/4" X 1/4" 1PC P5912Z164 INNER DUST COVER P5912Z042A COLLAR 1" X 1/4" P5912Z165 ALTERNATING RING P5912Z042B COLLAR 3/4" X 1/4" P5912Z166 WAVY RING P5912Z043 COLLAR 1-1/4" X 3/8" 1PC -36- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 39: Motor Parts Breakdown

    Motor Parts Breakdown G5912Z/G7214Z Heavy-Duty Shaper -37-...
  • Page 40 P5912Z096 HANDLE PVA30 V-BELT A-30 4L300 PB31 HEX BOLT 1/4-20 X 1 PVA28 V-BELT A-28 4L280 PN05 HEX NUT 1/4-20 P5912Z072 KEY 7 X 7 X 50 PSS24 SET SCREW 10-32 X 3/16 P5912Z073 MOTOR PULLEY -38- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 41: Fence Guard Breakdown

    Fence Guard Breakdown G5912Z/G7214Z Heavy-Duty Shaper -39-...
  • Page 42 RETAINER (S) 1/2" P5912Z108 PLASTIC NUT 3/8-16 P5912Z125 KNOB P5912Z109 SHAFT GUIDE P5912Z126 BRACKET ASSY FENCE LH P5912Z110 PB26 HEX BOLT 1/4-20 X 1-1/2 P5912Z111 KNOB P5912Z167 KNOB BOLT 3/8-16 X 1 PW07 FLAT WASHER 5/16 -40- G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 43: Safety Label Parts Breakdown

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. G5912Z/G7214Z Heavy-Duty Shaper...
  • Page 44: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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This manual is also suitable for:

G7214z

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