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Omron NSJ CONTROLLERS - 03-2008 Operation Manual

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Cat. No. W452-E1-03
NSJ Controllers
OPERATION MANUAL

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Summary of Contents for Omron NSJ CONTROLLERS - 03-2008

  • Page 1 Cat. No. W452-E1-03 NSJ Controllers OPERATION MANUAL...
  • Page 2 SYSMAC One NSJ Series NSJ5-TQ@@(B)-G5D, NSJ5-SQ@@(B)-G5D, NSJ8-TV@@(B)-G5D, NSJ10-TV@@(B)-G5D, NSJ12-TS@@(B)-G5D, NSJ5-TQ@@(B)-M3D, NSJ5-SQ@@(B)-M3D, NSJ8-TV@@(B)-M3D, NSJW-ETN21, NSJW-CLK21-V1, NSJW-IC101 NSJ Controllers Operation Manual Revised March 2008...
  • Page 4  OMRON, 2005 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
  • Page 5 • If you don't know the device type and CPU type, but are connected directly to the Unit on a serial line, select PLC - Auto Online to go online, and then select PLC - Edit - Information from the menus.
  • Page 6 In the IO Table Window, right-click and select Unit Manufacturing informa- tion - CPU Unit. The following Unit Manufacturing information Dialog Box will be displayed. Use the above display to confirm the unit version of the NSJ Controller con- nected online. System Menu on the Display Section The unit version can be confirmed using the System Menu on the Display Section.
  • Page 7 2. Press the Special Screen Button. The following screen will be displayed. 3. Press the System Version Button. The unit version of the Controller Sec- tion and the system version of the Display Section will be displayed. viii...

  • Page 8: Table Of Contents

    Operating Procedure for the Controller Section ........
  • Page 9 SECTION 9 Ladder Monitor........173 Using the Ladder Monitor .
  • Page 10 NSJ5-SQ@@(B)-M3D NSJ8-TV@@(B)-M3D Refer to 1-1-1 The NSJ Series for basic information on the configuration of an NSJ Controller and Pro- gramming Software used for an NSJ Controller. Please read this manual and all related manuals listed in the following tables and be sure you under- stand information provided before attempting to install or use an NSJ Controller.
  • Page 11 NSJ-series PLCs. CPU@@, CJ1M-CPU@@, CJ1G-CPU@@P, This manual describes only communications commands CJ1G/H-CPU@@H, CJ1H-CPU@@H-R, CP1H- addressed to the CPU Unit without regard to the communi- X@@@@-@, CP1H-XA@@@@-@, CP1H- cations path. (Communications are possible via the serial Y@@@@-@, NSJ@-@@@@(B)-G5D, NSJ@- ports on the CPU Unit, ports on Serial Communications @@@@(B)-M3D, CS1W-SCB21-V1/41-V1, Boards/Units, Communications Units, etc.) Refer to the...
  • Page 12 TX Ethernet Units, including details on basic settings and Construction of Networks FINS communications. Refer to the Communications Commands Reference Man- ual (W342) for details on FINS commands that can be sent to CS-series and CJ-series CPU Units when using the FINS communications service. CS1W-ETN21, CJ1W-ETN21 Ethernet Units...
  • Page 13 Section 3 provides the specifications of the NSJ-series NSJ Controller and describes the system con- figurations in which it is used. Section 4 gives the names of the parts of the NSJ Controller, describes the function of each part, and provides NSJ Controller Dimensions.
  • Page 14 WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS...
  • Page 15 The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: •...
  • Page 16 PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements.
  • Page 17 xviii...

  • Page 18: Precautions

    Conformance to EC Directives ........

  • Page 19: Intended Audience

    Safety Precautions !WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing so may result in electric shock. !WARNING Do not touch any of the terminals while the power is being supplied. Doing so may result in electric shock.
  • Page 20 !WARNING Confirm safety before transferring data files stored in the file memory (Mem- ory Card or EM file memory) to the I/O area (CIO) of the Controller Section using a Programming Device. Otherwise, the devices connected to Output Units may malfunction regardless of the operation mode of the Controller Sec- tion.
  • Page 21 If a battery error occurs, the con- tents of the areas that are set to be held may not be accurate even though a memory error will not occur to stop operation. If necessary for the safety of the system, take appropriate measures in the ladder program whenever the Bat- tery Error Flag (A40204) turns ON, such as resetting the data in these areas.

  • Page 22: Operating Environment Precautions

    Always heed these precautions. Failure to abide by the following precautions could lead to serious or possibly fatal injury. • Always connect to a ground of 100 Ω or less when installing the Units. Not connecting to a ground of 100 Ω or less may result in electric shock.
  • Page 23 Be particularly careful in places where the power supply is unstable. • Do not apply a force greater than 100 N on the terminal block when tight- ening the terminals. • Do not perform withstand voltage tests on the NSJ Controller.
  • Page 24 • Remove the label after the completion of wiring to ensure proper heat dis- sipation. Leaving the label attached may result in malfunction. • Do not apply voltages to the Input Units in excess of the rated input volt- age. Excess voltages may result in burning.
  • Page 25 D20000 and be sure that the size of data written does not exceed the size of the DM Area. When the data file is read from the Mem- ory Card at startup, data will be written to the Controller Section starting at D20000 even if another address was set when the AUTOEXEC.IOM file...
  • Page 26 • use chemically treated cloths. • When connecting pin 6 (+5 V power supply line) of serial port A or B (RS- 232C ports on the Display Section) to any external device, make sure that the current capacity of the connected device is 250 mA max.
  • Page 27 • When mounting a Battery, be sure that the correct model is being used. • The life of the Battery will be shortened if the NSJ Controller is left for a period of time without power supplied and then a Battery is mounted with- out supplying power.

  • Page 28: Conformance To Ec Directives

    • Design the system so that the power supply capacity of the Power Supply Unit is not exceeded. • Do not touch the terminals on the Power Supply Unit immediately after turning OFF the power supply.

  • Page 29: Conformance To Ec Directives

    You must therefore confirm that the overall machine or equipment complies with EC Directives. 4. This is a class A product. In residential areas it may cause radio interfer- ence, in which case the user may be required to take adequate measures to reduce interference.
  • Page 30 100 to 200 V, insert the varistor between the con- tacts. When switching a load with a high inrush current such as an incandescent lamp, suppress the inrush current as shown below. Countermeasure 1 Countermeasure 2...
  • Page 31 Conformance to EC Directives xxxii...

  • Page 32: Overview

    Differences between NSJ@-@@@@(B)-M3D Controller Sections and CJ1G-CPU45H ........

  • Page 33: Overview

    CJ-series CJ1G-CPU45H CPU Unit with unit version 3.0. DeviceNet master functionality is also built-in as a standard fea- ture. Refer to the CJ Series Operation Manual (Cat. No. W393) for a descrip- tion of the features. Refer to 1-2 Differences between the NSJ Controller and Previous Products for a list of the differences between the Controller Section of a NSJ Controller and a CJ1G-CPU45H CPU Unit with unit version 3.0.
  • Page 34 Section 1-1 Overview Basic NSJ Control An NSJ Controller consists of a Controller Section that is equivalent to a CJ- Configuration series CJ1G-CPU45H CPU Unit with unit version 3.0 and a Display Section that is equivalent to an NS-V2-series PT. The three NSJ Expansion Unit (NSJ Controller Link Unit, NSJ Ethernet Unit, and NSJ I/O Control Unit) are equiva- lent to the CJ-series Units listed in the following table.

  • Page 35: Features

    The CX-One (including CX-Programmer, CX-Integrator, and CX-Designer) through a Single Port connects to either the USB port or one of the RS-232C ports (i.e., ports A and B on the Display Section). All operations, such as programming the Controller Section and transferring screens to the Display Section, can be achieved through a single port.

  • Page 36: Types Of Nsj Controllers

    • Connect CJ-series Expansion Racks to use any required CJ-series Units. An NSJ I/O Control Unit can be mounted to the back of the NSJ Controller to connect up to three CJ-series Expansion Racks with a total of up to 30 CJ-series Units (10 Units per Rack).

  • Page 37: Differences In Display Section System Versions

    Section 1-1 Overview Selecting the Device Using the CX-Programmer, either of the following can be selected as the Type in the CX- Device type in the Change PLC Dialog Box. Programmer Change NSJ Controller type Selected device type Selected CPU type...
  • Page 38 Section. are uploaded too. Holding log and alarm informa- All of the log and alarm information in the It is now possible to select whether log and tion when transferring screen Display Section was initialized when screen...

  • Page 39: System Configuration

    A Programming Device (e.g., CX-Programmer or CX-Designer) can be con- Expansion Unit nected to the USB port or serial port A or B, which are on the Display Section. The serial ports on the Display Section have the same functionality as the ports on an NS-series PT.
  • Page 40 For the NSJ@-@@@@(B)-M3D, an NSJ I/O Control Unit can be used to con- nect up to three CJ-series Expansion Racks with a total of up to 30 CJ-series Units (10 Units per Rack). For all other NSJ Controllers, an NSJ I/O Control Unit can be used to connect one CJ-series Expansion Rack with up to 10 CJ- series Units.
  • Page 41 PLCs connected to the Ethernet network. FTP commands can be sent from host computers on the Ethernet network to read and write files in Mem- ory Cards in the Controller Section of the NSJ Controller (see note). UDP or TCP protocol can be used to send and receive any required data to provide greater compatibility with higher-layer information networks.

  • Page 42: Connecting A Programming Device

    Model: NSJ Protocol: USB Off-the-shelf USB cable USB port Connecting to an RS-232C Connect the Programming Device to serial port A or B using an XW2Z-200S- Port (Serial Port A or B) CV/500S-CV RS-232C Cable. CX-Programmer Device type: NSJ RU N...
  • Page 43 C to read Controller Section data. Transferring screens to the Dis- play Section and network operations, however, are not possible while con- nected to serial port C. Normally keep the CX-Programmer connected to the USB or peripheral port (serial port A or B) or to the built-in Ethernet port.
  • Page 44 The Ethernet network address and node address must be set in the communi- cations setting on the Comm Tab Page of the System Menu to enable using the built-in Ethernet port of the NSJ Controller. The NSJ Controllers must all be set to the same network address.
  • Page 45 If Ethernet ports are used, the Ethernet network address and node address must be set in the communications setting on the Comm Tab Page of the Sys- tem Menu to enable using the built-in Ethernet port of the NSJ Controller. The NSJ Controllers must all be set to the same network address.
  • Page 46 Section 1-1 Overview NSJ Controllers Connected via NSJ Ethernet Units or NSJ Controller Link Units and Connected to a CS/CJ-series PLC Computer Computer Controller Controller CS/CJ-series Toolbus Controller Link connection USB connection, Toolbus connection, or connection to built-in Ethernet port...
  • Page 47 Section 1-1 Overview Routing Table Setting Routing tables must also be set in all of the NSJ Controllers when using com- Example munications applications across a network or when setting an NSJ Controller across a network. Routing tables are not required when using stand-along NSJ Controllers or when not making NSJ Controller settings across a net- work.
  • Page 48 Comm Tab Page on the System Menu of the Display Section of the NSJ Controller. Set the network address to 1 (and set the IP address and subnet mask). The address set here (1) is the same as the value set in the local routing tables given above (228: built-in Ethernet port).
  • Page 49 CX Integrator and enter the net- work address for the built-in Ethernet port for port 1 of Unit 225 (Inner Board). Click the Table View Tab, and the network address will be set for unit number 228.
  • Page 50 Stand-alone NSJ Controllers • Routing tables do not need to be set when the Programming Device is connected to the USB port or Toolbus port (serial port A or B) on an NSJ Controller. • If the Programming Device is connected to the built-in Ethernet port on the NSJ Controller, set the network address of the built-in Ethernet port from the System Menu of the Display Section.

  • Page 51: Differences Between The Nsj Controller And Previous Products

    CPU Bus Units to CJ-series Expansion Racks. Peripheral port A peripheral port is provided. There is no peripheral port, but a USB port is provided instead. A Programming Console cannot be connected. PLC Setup Operation Startup Condition Settings are provided.

  • Page 52: Differences Between Nsj@-@@@@(B)-M3D Controller Sections And Cj1G-Cpu45H

    (4) The Programming Console function cannot be used with a built-in Con- troller Section. It can be used only through a NT Link (serial port A or B) when connected to another PLC. Also the program must be copied to a...

  • Page 53: Internal Operation Of Nsj Controllers

    • The Controller Section and Display Section exchange data using the Inner bus. • The DeviceNet master function as well as the NSJ Controller Link Unit or NSJ Ethernet Unit (Expansion Units) are handled as CJ-series CPU Bus Units. CIO Area and DM Area words are allocated to these according the...

  • Page 54: Application Precautions

    • The NSJ Controller does not have a peripheral port. Connect the Pro- gramming Device to the USB port or one of the serial ports (port A or B). • More than one Support Software package (e.g., the CX-Programmer and CX-Designer) can be connected to the NSJ Controller at the same time.
  • Page 55 RS-232C port on a CJ1-H CPU Unit with unit version 3.0 except that a Programming Device cannot be connected to serial port C. Connect the Programming Device to the USB port or one of the serial ports (port A or • There is no peripheral port and a Programming Console thus cannot be connected.
  • Page 56 Controller Link Unit are internally connected. If the communications con- nector is separated from a Unit, the communications line will be broken and communications will be disabled. Use a Repeater Unit if it is neces- sary to add or delete nodes during operation.
  • Page 57 Section 1-4 Application Precautions...

  • Page 58: Basic Operating Procedures

    Overall Operating Procedure........

  • Page 59: Overall Operating Procedure

    Controller Link or Ethernet node address. 3. Turn ON the Power Supply. 3-2 Starting the PT in • Turn ON the NSJ Controller for the first time, select the language, Cat. No. V083 and set the time. • If the DeviceNet Section is being used, turn ON the communications power supply and the slave power supplies before turning On power to the NSJ Controller.
  • Page 60 Section 2-2 Installing the USB Driver 3. For Windows 2000, select Display a list of the known drivers for this device so that I can choose a specific driver and click the Next Button. For Win- dows XP, select Install from a list or specific location (Advanced) and click the Next Button.
  • Page 61 Section 2-2 Installing the USB Driver 5. The dialog box shown below will be displayed. Click the Continue Anyway Button. 6. When installation is completed, the following dialog box will be displayed. Click the Finish Button.
  • Page 62 2. Connect the personal computer to the USB slave connector using the USB cable. The following Add New Hardware Wizard will be displayed. Click the Next Button. 3. The following dialog box will be displayed. Select Search for the best driv- er for your device (Recommended). Click the Next Button.
  • Page 63 Section 2-2 Installing the USB Driver 4. Select Specify a location only and then click the Browse Button and specify the following directory. CX-Server installation directory \USB 5. Click the Next Button. 6. Click the Next Button to start installation.
  • Page 64 Section 2-2 Installing the USB Driver 7. The Add New Hardware Wizard will be displayed again. Click the Next But- ton. 8. The following dialog box will be displayed. Check that Search for the best driver for your device (Recommended) is selected, and then click the Next Button.
  • Page 65 Section 2-2 Installing the USB Driver 10. Click the Next Button. 11. Click the Next Button to start installation. When installation is completed, the following dialog box will be displayed. Click the Finish Button.

  • Page 66: Operating Procedure For The Controller Section

    5. Create, Transfer, and Monitor the Program. CX-Programmer Oper- ation Manual (Cat. No. W446) 6. Change the Operating Mode to MONITOR or RUN. Note The CX-Designer can be started from the I/O tables in the CX-Programmer if the CX-Programmer is installed as part of the CX-One.

  • Page 67: Operating Procedure For The Display Section

    The address allocation settings for system memory and the screen number to be displayed at startup are set on the Initial Tab Page in the System Setting Dialog Box. Set the project properties as required. Make settings such as language selection and label settings when using the switch label function.
  • Page 68 Select the functional object from the toolbar. Move the cursor to the screen and drag the cursor from the start point to the end point of the functional object. Select the functional object just placed on the screen and make address and other settings from the property list.

  • Page 69: Section 3

    Section 2-4 Operating Procedure for the Display Section...

  • Page 70: Specifications And System Configurations

    Specifications ..........3-1-1 General Specifications ........3-1-2 Performance Specifications .

  • Page 71: Specifications

    Front surface operating section: Equivalent to IP65 oil-proof type, NEMA4 (See note Battery life 5 years (at 25°C) The SRAM and RTC will be backed up for 5 days after the battery runs low (i.e., after the indicator lights orange). The SRAM and RTC will be backed up by a super capacitor for 5 minutes after removing the old battery (i.e., after turning...
  • Page 72 (2) Display angles off horizontal are as follows: 90° 30° 0° (horizontal) (3) Refer to 4-2-1 Dimensions for details. (4) May not be applicable in locations with long-term exposure to oil. NSJ Controller Link Unit Item Specifications Model...
  • Page 73 10 mA max. 1,000 V AC 50/60 Hz for 1 min between DC external and GR terminals (See note 3.), Leakage current: 10 mA max. Noise immunity 2 kV on power supply line (conforming to IEC61000-4-4)
  • Page 74 Conforms to cULus and EC Directives. Note 1. The inrush current is given for a cold start at room temperature for AC Pow- er Supply Units and for a cold start for DC Power Supply Units. The inrush control circuit uses a thermistor element with a low-temperature current control characteristic.

  • Page 75: Performance Specifications

    NSJ8-TV01-M3D NSJ8-TV01B-M3D Note The number of steps in a program is not the same as the number of instruc- tions. Each instruction requires from 1 to 7 steps. For example, LD and OUT require 1 step each, but MOV(021) requires 3 steps. The program capacity indicates the total number of steps for all instructions in the program.
  • Page 76 Note (1) Contact your nearest OMRON representative to replace the backlight. (2) This is the estimated time before brightness is reduced by half at room temperature and humidity. It is not a guaranteed value. The life expectan- cy will be drastically shortened if the NSJ Controller is used at low tem- peratures.
  • Page 77 Specifications (5) There are sometimes faulty pixels in the touch panel of the Display Sec- tion, but this does not indicate an error as long as the number of bright or dark pixels does not exceed the following limits. Model...
  • Page 78 Serial communications modes: Toolbus, Host Link, Non-proto- (on Display Section) col (barcode reader only), NT Link, or CompoWay/F (Temper- ature Controller.) Built-in Ethernet Port Port Description Built-in Ethernet port • FINS message communications (send and receive) • FTP server (Accesses Memory Card in Display Section.)
  • Page 79 CJ Series Operation @@@@-M3D and up to three CJ-series Expansion Racks can be con- Racks Manual (W393): 2-3-3 nected to all other NSJ Controllers by mounting an NSJ I/O Control CJ-series Expansion Unit (NSJW-IC101). Racks Each Expansion Rack requires an CJ-series I/O Interface Unit (CJ1W- II101) and a Power Supply Unit.
  • Page 80 Interrupts from the Special I/O Units or CPU Bus Units. Note 1 Scheduled interrupt time interval is either 1 ms to 9,999 ms or 10 ms to 99,990 ms, in units of 1 ms or 10 ms. Note 2 Not supported when the CJ1W-PD022 Power Supply Unit is mounted.
  • Page 81 37,504 (2,344 words): CIO 380000 to CIO 614315 (words CIO 3800 to Areas CIO 6143) These bits in the CIO Area are used as work bits in programming to control program execution. They cannot be used for external I/O. Work Area...
  • Page 82 (EM) Area the NSJ Controller is turned OFF or the operating mode is changed. The EM Area is divided into banks, and the addresses can be set by either of the following methods. Changing the current bank using the EMBC(281) instruction and set- ting addresses for the current bank.
  • Page 83 Special I/O Units. CS/CJ Series Program- The CPU BUS UNIT I/O REFRESH (DLNK(226)) instruction ming Manual (W394): can be used to refresh bits allocated to CPU Bus Units in the 6-1-6 I/O Refresh Meth- CIO and DM Areas. Timing of special refreshing...
  • Page 84 Manual (W394): 1-2 Operating Modes and 1-2-3 Startup Mode Flash memory The user program and parameter area data (e.g., PLC Setup) are always backed up automatically in flash memory. (automatic backup and restore.) When downloading projects from CX-Programmer Ver. 5.0 or...
  • Page 85 Flags and present values. Data Area Properties Note If the IOM Hold Bit in the Auxiliary Area is turned ON, and the PLC Setup is set to maintain the IOM Hold Bit status when power to the NSJ Controller is turned ON,...
  • Page 86 Reference Program check Program checks are performed at the beginning of operation CS/CJ Series Program- for items such as no END instruction and instruction errors. ming Manual (W394): 2-3 Checking Programs CX-Programmer can also be used to check programs. Control output signals...
  • Page 87 Specification Functional objects A total of 1,024 functional and fixed objects in frames or tables can be created for each screen. There are some functional objects, however, for which it is not possible to create more than one functional object for the same screen.
  • Page 88 Integer part: Up to 15 digits Decimal fraction part: Up to 10 digits. (Decimal fraction input is enabled only when the display format is set to decimal and scaling is set, or when real number storage is set.) • Input method + and −...
  • Page 89 However, a limit of 1,024 objects per screen applies, and this may restrict the number of objects per frame page. Tables • Number of tables Any number of tables can be created, as long as the total number of objects per screen does not exceed 1,024. • Horizontal Up to 30 columns •...
  • Page 90 Special 5-wire cable (2 signal lines, 2 power lines, 1 shield line) Note (1) Terminating resistance is required at both ends of the trunk line. (2) Keep the maximum network length to 100 m or less when using Thin Ca- bles.
  • Page 91 C200HX/HG/HE, CVM1/CV, CQM1H: 8,000 words max. Personal computer: 32,000 or 62,000 words max. (See note 2.) Data link areas Bit-access areas (IR, AR, LR, CIO), DM Area (DM), and extended DM Area (EM) Message length 2,012 bytes max. (including the header)
  • Page 92 • FINS communications service • Socket service (UDP/TCP) • FTP server • Email send/receive • Automatic clock adjustment Refer to the Ethernet Units Construction of Networks Operation Manual (W420) and the Ethernet Units Construction of Applications Operation Manual (W421) for other specifications.

  • Page 93: System Configuration

    Serial port C (Controller Section, RS-232C) has the same functionality as the RS-232C port on a CJ1-H CPU Unit with unit version 3.0. It can be used for a Host Link, NT Link, non-procedural, or serial gateway (CompoWay/F) connec- tion.
  • Page 94 One of the NSJ Expansion Units can be mounted to enable connecting CJ- Configurations with series Expansion Racks, to add a Controller Link port, or to add an Ethernet port. Refer to SECTION 5 Installation and Wiring for mounting methods.
  • Page 95 Expansion Rack and between Expansion Racks must be 12 m or less. (3) Connect the I/O Interface Unit directly to the right of the Power Supply Unit. Proper operation may not be possible if it is connected any other lo- cation.
  • Page 96 Units CJ1W-PA205C 100 to 240 V AC (with replacement notification), output capacity: 4.6 A at 5 V DC, 0.8 A at 24 V DC CJ1W-PA202 100 to 240 V AC, output capacity: 2.8 A at 5 V DC, 0.4 A at 24 V DC...
  • Page 97 NT31C-KBA05N Transparent Protective Cover for NS5 NT30-KBA01 Chemical-resistant Cover Use the suitable NS5, NS8, NS10, and NS12 options for the size of the Dis- play Section on the NSJ Controller. Connecting Programming Devices USB Port Use an off-the-shelf USB cable to connect to the USB slave connector on the Display Section.
  • Page 98 Serial port A or B RS-232C Cable: (RS-232C) XW2Z-200S-CV/500S-CV Ethernet Port The Programming Device can be connected to the Ethernet Port on any NSJ Controller model with a built-in Ethernet port. CX-Programmer Device type: NSJ Network type: Ethernet Destination network address:...

  • Page 99: Expanded System Configurations

    Provided on CD-ROM. 3-2-2 Expanded System Configurations Serial Serial ports A and B on the Display Section and serial port C on the Controller Communications Section can be used in various ways, as described in this section. Barcode Readers Information from a barcode reader can be input to the Display Section without going through the Controller Section by connecting the barcode reader to serial port A or B on the Display Section.
  • Page 100 (RS-232C) OMRON Temperature Controllers If objects from the Smart FB Library are used to read or write data to OMRON Temperature Controllers using the ladder program in the Controller Section, serial port C on the Controller Section is used. The Controller Section send FINS message through the serial port on the Controller Section.
  • Page 101 Section 3-2 System Configuration...

  • Page 102: Nomenclature, Functions, And Dimensions

    Nomenclature and Functions ........

  • Page 103: Nomenclature And Functions

    Display Back NSJ12-TS0@(B)-G5D, NSJ10-TV0@(B)-G5D, and NSJ8-TV0@(B)-@@@ The NSJ8-TV0@(B)-@@@ is shown below. The sizes of the NSJ12-TS0@(B)- G5D, and NSJ10-TV0@(B)-G5D differ, but the basic structure is the same. DeviceNet unit number switch DeviceNet node number switches DeviceNet DIP switch DeviceNet indicators...

  • Page 104: Functions Of Parts

    The following NSJ Controllers do not have an Ethernet connector: NSJ5- TQ00(B)-@@@ and NSJ5-SQ00(B)-@@@. 4-1-2 Functions of Parts RUN Indicator The RUN indicator shows the operating status of the NSJ Controller (including the Controller Section and Expansion Unit). Indicator Green Orange...
  • Page 105 NSJ Controller is turned ON. Note Do not turn OFF the power supply to the NSJ Controller while this indicator is lit. Data is not being written to flash memory.
  • Page 106 • All parts of the user program (programs in all tasks) • All data in the parameter area (such as the PLC Setup and I/O tables) When pin 1 is ON, the user program and parameter area will not be cleared when the memory clear operation is performed from the CX-Programmer.
  • Page 107 The TER indicator indicates whether terminating resistance is connected. The MS and NS indicators can be green or red and they can be OFF, ON, or flashing, and the TER indicator can be ON or OFF. The following table shows the meaning of these indicator conditions.
  • Page 108 00 and 63. When an error occurs, the display will alternate between the error code and the node address of the faulty slave. There are dot indicators at the lower-right corner of each digit. The left dot indicator shows whether the scan list is enabled or disabled. The right dot indicator shows whether the slave is operating.
  • Page 109 1. The unit number is set to 0 at the factory. 2. Any unit number from 0 to F can be set as long as it hasn’t been set on another CPU Bus Unit connected to the same NSJ Controller.
  • Page 110 Clear remote outputs nications error (when used as a slave) Hold remote outputs Baud Rate Pins 1 and 2 are used to set the baud rate as shown in the following table. Pin 1 Pin 2 Baud rate 125 kbps...
  • Page 111 Nomenclature and Functions Hold/Clear Remote Outputs When the DeviceNet Section is used as a slave, pin 4 is used to set whether to hold or clear remote outputs when a communications error occurs. Note If the DeviceNet Section is used as a slave, the 7-segment display will show “L9”...
  • Page 112 Position the touch switches carefully. In the example shown below, switches have been created in positions A and B, and at points C and D, where the vertical and horizontal lines through A and B intersect.

  • Page 113: Expansion Unit Nomenclature And Functions

    NSJ I/O Control Unit (NSJW-IC101) Expansion Unit connector I/O Connecting Cable connector The I/O Connecting Cables listed in the following table can be used. Refer to 5-3-2 Wiring an NSJ I/O Control Unit for connecting methods. Model Cable length CS1W-CN313 0.3 m...
  • Page 114 Indicators The indicators show the status of the Unit and the network. Unit Number Switch Set the unit number of the NSJ Controller Link Unit as a CPU Bus Unit as a 1- digit hexadecimal value. Node Address Switches Set the node address of the NSJ Controller Link Unit on the Controller Link network as a 2-digit decimal value.
  • Page 115 Indicators The indicators show the status of the Unit. Unit Number Switch Set the unit number of the NSJ Ethernet Unit as a CPU Bus Unit as a 1-digit hexadecimal value. Node Address Switches Set the FINS node address of the NSJ Ethernet Unit as a 2-digit hexadecimal value.

  • Page 116: Dimensions

    “ ˜ › ‡ ¢ B h m s d q e ‘ b d @ k ‘ x n t s r v S i s d q j ¤ @ n m o n q s @ b...
  • Page 117 “ ˜ › ‡ ¢ B h m s d q e ‘ b d @ k ‘ x n t s r v S i s d q j ¤ @ n m o n q s @ b...
  • Page 118 “ ˜ › ‡ ¢ B h m s d q e ‘ b d @ k ‘ x n t s r v S i s d q j ¤ @ n m o n q s @ b o n q s @ a o n q s @ ‘...
  • Page 119 Section 4-2 Dimensions Expansion Units NSJW-IC101 (NSJ I/O Control Unit) Without Connector 141.2 151.2 95.7 NSJW-CLK21-V1 (NSJ Controller Link Unit) Without Connector With Connector 141.2 141.2 151.2 151.2 NSJW-ETN21 (NSJ Ethernet Unit) Without Connector 141.2 151.2 110.5...

  • Page 120: Installation And Wiring

    Fail-safe Circuits........

  • Page 121: Installation

    Note *When a fatal error occurs, all outputs from Output Units will be turned OFF even if the IOM Hold Bit has been turned ON to protect the contents of I/O memory. (When the IOM Hold Bit is ON, the outputs will retain their previous status after the Controller Section has been switched from RUN/MONITOR mode to PROGRAM mode.)

  • Page 122: Installation And Wiring Precautions

    NSJ Controller, and tools, such as a Phillips screwdriver. Use the following procedure to mount the NSJ Controller to the control panel. 1,2,3... 1. Make a hole in the panel for flush mounting according to the following di- mensions. Recommended panel thickness: 1.6 to 4.8 mm...

  • Page 123: Wiring

    (2) Use a DC power supply with low voltage fluctuation. (3) Do not perform a dielectric strength test. (4) Use a DC power supply that will provide a stable output even if the input is momentarily interrupted for 10 ms, and which has reinforced or double...

  • Page 124: Wiring The Ground Wire

    Connect power to the power terminal block using twisted-pair power lines with a cross-sectional area of at least 2 mm and always using M3.5 crimp termi- nals. The correct tightening torque for the terminal block is 0.8 N ⋅ m. Tighten termi- nal block screws properly. Round Terminal Forked Terminal 7 mm max.

  • Page 125: Connecting The Built-In Rs-232C Ports

    • Due to space limitations, the NS-AL002 cannot be simultaneously con- nected to both serial ports A and B. • Due to space limitations with the NSJ5, serial port C cannot be used if the NS-AL002 is connected to serial port A.
  • Page 126 2. Carefully peel back the woven shield. There is a bare shield wire under the woven shield as well as the signal lines and power lines. (The shield wire will be loose on the outside of the other lines, but it is stiffer than the woven shield and easy to identify by touch.) Shield wire 3.
  • Page 127 (1) Be sure that the wire set screws are sufficiently loosened before attempt- ing to insert the lines. If these screws are not loose, the wires will go into the space in the back of the connector and cannot be locked with the set screws.
  • Page 128 8. Align the connector on the cable with the connect on the NSJ Controller and press it firmly to the back. Then tighten the screws on both sides of the connector to a torque of 0.25 to 0.3 N ⋅ m.
  • Page 129 (5) Tighten all set screws firmly. Tighten to a torque of between 0.25 and 0.3 N ⋅ m. (6) Wire the signal lines, power lines, and shielding wire so that they do not become disconnected during communications. (7) Do not pull on the communications cables. They may become discon- nected or wires may break.

  • Page 130: Mounting And Wiring Expansion Units

    Remove the sticker from the Expansion Unit connector, connect the Expan- sion Unit to the Expansion Unit connector, and tighten the four screws. Then attach the sticker provided with the NSJ Controller to the location shown in the figure. 1,2,3...
  • Page 131 12 m • Use CS/CJ-series I/O Connecting Cable to connect the NSJ I/O Control Unit on an NSJ Controller to the I/O Interface Unit on a CJ-series Expan- sion Rack and to connect the I/O Interface Units on adjacent CJ-series Expansion Racks.
  • Page 132 Supply Unit. (2) The total length of CS/CJ-series I/O Connecting Cable connecting the NSJ I/O Control Unit on the NSJ Controller to the I/O Interface Unit on the first CJ-series Expansion Rack and connecting the I/O Interface Units on adjacent CJ-series Expansion Racks must be 12 m or less.

  • Page 133: Wiring The Nsj Controller Link Unit

    (1) Always turn OFF the power supply to the NSJ Controller before connect- ing a cable. (2) An I/O bus error will occur and the NSJ Controller will stop if a CS/CJ-se- ries I/O Connecting Cable’s connector separates from the Rack. Be sure that the connectors are secure.
  • Page 134 Connect the communications cable to the connector using the following pro- cedure. 1,2,3... 1. Taking care not to damage the mesh of the shield, strip about 50 mm off the end of the cable. Do not strip the cable too far because it may cause a short-circuit. Approx. 50 mm...
  • Page 135 3. Strip the ends of the signal wires far enough to attach to the crimp termi- nals. Twist the wire strands together. 4. Cover the end of the cable at the point it was stripped to in step 1 with vinyl tape or heat-shrink tubing.
  • Page 136 SHLD (shield) (3) Marks indicate signals as listed above. (4) The lines can be connected to either the right or left half of the connector at the node on either end of the network. 7. Firmly secure each signal line with the signal line screws in the connector.

  • Page 137: Wiring The Nsj Ethernet Unit

    NSJ Controller Link Unit. If the communications connector is removed from the Unit, the communications line will be broken and communications will no longer be possible. If it is necessary to add or remove nodes during opera- tion, use a Repeater Unit.
  • Page 138 1,2,3... 1. Lay the twisted-pair cable. 2. Connect the cable to the hub. Be sure to press in the cable until it locks into place. Request cable installation from a qualified professional. 3. Connect the cable to the connector on the Ethernet Unit. When connecting to a hub or Ethernet connector, be sure to press in the cable until it locks into place.
  • Page 139 Section 5-3 Mounting and Wiring Expansion Units...

  • Page 140: Plc Setup And I/O Allocations

    Special I/O Unit Area ........

  • Page 141: Plc Setup

    Controller Section wait, the Controller Section will be in CPU standby status until operation starts. Note The startup condition setting for CS1-H CPU Units (word 83, bit 15) is invalid for NSJ Controllers. I/O Allocations When using CJ-series Expansion Racks with the NSJ Controller, refer to Sec-...

  • Page 142: Cpu Bus Unit Area

    CPU Bus Unit Area The CPU Bus Unit Area contains 400 words with addresses ranging from CIO 1500 to CIO 1899. Words in the CPU Bus Unit Area are allocated to the built-in DeviceNet Section, CJ-series CPU Bus Units, and the following Expansion Units: NSJ Controller Link Unit and NSJ Ethernet Unit.

  • Page 143: Display Section Status Area

    I/O Memory Section 6-3 If the IOM Hold BIt (A50012) is ON and the PLC Setup’s “IOM Hold Bit Status at Startup” setting is set to protect the IOM Hold Bit, the contents of the CPU Bus Unit Area won’t be cleared when the NSJ Controller’s power supply is cycled.

  • Page 144: Special I/O Unit Area

    The Special I/O Unit Area contains 960 words with addresses ranging from CIO 2000 to CIO 2959. Words in the Special I/O Unit Area are allocated to CJ-series Special I/O Units to transfer data such as the operating status. Each Special I/O Unit is allocated 10 words based on its unit number, as shown in the following table.
  • Page 145 • With user-set allocations, the user can allocate words to slaves from the following words. CIO 0000 to CIO 0235, CIO 0300 to CIO 0511, CIO 1000 to CIO 1063 W000 to W511 H000 to H511 D00000 to D32767 E00000 to E32767, banks 0 to 2 Not supported by the NSJ-@-@@@@-M3D.

  • Page 146: Auxiliary Area

    PROGRAM mode to RUN or MONITOR mode or vice-versa. It will still be cleared when the power supply is cycled. If the IOM Hold BIt (A50012) is ON and the PLC Setup’s “IOM Hold Bit Status at Startup” setting is set to protect the IOM Hold Bit, the contents of the DeviceNet Area will not be cleared when the NSJ Controller’s power supply is...
  • Page 147 ON 05 to 15: Reserved by system. A608 A60800 Display Sec- Turn ON this bit to restart the Dis- Held. Cleared. --- Read/ tion Restart play Section. This bit will be auto- write matically turned OFF by the system when Display Section ini- tialization has been completed.

  • Page 148: Operation Of The Controller Section

    7-1-1 Power OFF Operation........7-1-2 Instruction Execution for Power Interruptions .

  • Page 149: Power Off Operation

    1. The Controller Section and CJ-series Expansion Racks will stop. 2. All outputs from Output Units will be turned OFF. Note All outputs will turn OFF despite an I/O Memory Hold Bit or I/O Memory Hold Bit at power ON settings in the PLC Setup.
  • Page 150 Section 7-1 Power OFF Operation The power holding time for the NSJ Controller itself is too short (2 ms) and the Power OFF Detection Delay Time in the PLC Setup will not work for it. Power OFF detection voltage 10 ms...
  • Page 151 Power OFF Operation Power Holding Time The maximum amount of time (fixed at 2 ms) that 5 V will be held internally after power shuts OFF. The time that it takes for the power OFF interrupt task to execute must not exceed 2 ms. The power OFF interrupt task will be ended even if it has not been completely executed the moment this time expires.
  • Page 152 CJ1W-PD022 is mounted. The Controller Section will thus be reset 1 ms after the power interruption occurs. 3. If the Power OFF Interrupt Task is not disabled in the PLC Setup, the Power OFF Interrupt Task will be executed, and the Controller Section will be re- set without executing the protected instructions as soon as the power in- terruption is detected.

  • Page 153: Cycle Time

    The Controller Section of an NSJ Controller performs overhead processing, instruction execution, cycle time calculations, I/O refreshing, and peripheral processing in the same way as a CS/CJ-series CPU Unit. Refer to 10-4 Com- puting the Cycle Time in the CJ Series PLC Operation Manual (W393) for information on calculating the cycle time.

  • Page 154: System Menu Operations

    8-1-1 Mode Configuration ........
  • Page 155 NSJ Troubleshooter ........

  • Page 156: Operating Modes And System Menu

    Operation Log Initializes the operation log data, such as that for functional object operations Page 134 and screen switching, or saves the operation log data in the Memory Card as a CSV file. Error Log Initializes the error log data that is generated by macro errors or saves the error Page 135 log data in the Memory Card as a CSV file.
  • Page 157 Start-up Waiting Time Sets the system startup waiting time. Communications are not performed during Page 141 this specified time when the power is turned ON or the Display Section is reset. The default is 0 s. Screen Saver Sets the screen saver to ON or OFF. The default setting is OFF.
  • Page 158 Sets and displays whether serial port B is used, the communications method, Page 152 and other details. Expansion Interface Sets and displays the connector used by serial port B (Not used for the NSJ Page 152 Controller only). Ethernet Sets and displays whether Ethernet is used and communications details.

  • Page 159: Using The System Menu

    Information on using the menus, such as displaying the System Menu, and selecting menu items, is provided here. Note The system settings set in the project data are given priority over those set in the System Menu. Displaying the System...
  • Page 160 4. Storing 4002 in $SW0 in System Memory A BCD value of 4002 (FA2 hex) can be stored in $SW0 in System Memory to display the System Menu. Refer to 2-4 System Memory in the NS-Series PT Programming Manual (V073) for information on the system memory.

  • Page 161: Initializing And Saving Data And Removing The Memory Card

    Initializing and Saving Data and Removing the Memory Card Initializing and Saving Data and Removing the Memory Card The Initialize Tab is used to initialize or save the Display Section data and specify the system language. Used these function whenever necessary. • Memory Card (remove) •...

  • Page 162: Screen Data Area Format

    This function formats the NSJ Controller’s screen data. Screen data must be formatted if it is corrupted and the Display Section cannot start up properly. The data recorded for the operation log, alarm history, data log, and error log is not initialized when screen data is formatted.

  • Page 163: Initializing Or Saving The Alarm/Event History

    This function initializes or saves the alarm/event histories saved in the NSJ Controller. Use this function when screen data has been changed, for initializ- ing history data, or for saving history data in the Memory Card as a CSV file. While the NSJ Controller is running, the alarm/event histories continually check the status of bits registered as alarms/events and record the date, time, and number of times the bits turned ON/OFF.

  • Page 164: Initializing And Saving Data Log

    This function initializes or saves the data log saved in the NSJ Controller. Use this function to save the data log to a Memory Card as a CSV file when changing screen data or initializing log data. The data log is used to record changes over time to the contents of addresses that are registered in the log.

  • Page 165: Initializing And Saving The Operation Log

    Saving the Data Log 1,2,3... 1. Press the Save Button. The Save Button will be lit yellow while data is be- ing saved. 2. When the Display Section has completed saving the data log, the Save Button will return to its normal color and a dialog box will be displayed in- dicating that the save has been finished.

  • Page 166: Initializing And Saving The Error Log

    Saving the Operation Log 1,2,3... 1. Press the Save Button. The Save Button will be lit yellow while data is be- ing saved. 2. When the Display Section has completed saving the operation log, the Save Button will return to its normal color and a dialog box will be displayed indicating that the save has been finished.
  • Page 167 Saving the Error Log 1,2,3... 1. Press the Save Button. The Save Button will be lit yellow while data is be- ing saved. 2. When the NSJ Controller has completed saving the error log, the Save But- ton will return to its normal color and a dialog box will be displayed indicat- ing that the save has been finished.

  • Page 168: Language Selection

    Note If ASCII is set as the character display format for String Display & Input, list displays, or data block tables (character fields), the following character codes will be used depending on the system language that is set.

  • Page 169: Initializing Internal Holding Memories ($Hb/$Hw)

    2. The following dialog box will be displayed when it is safe to remove the Memory Card. Press the OK Button. 3. Confirm that it is safe to remove the Memory Card, and remove it from the Display Section of the NSJ Controller (MC (DISPLAY)).
  • Page 170 Press the OK Button. Note The NSJ Controller's internal holding memory ($HB/$HW) can be initialized by turning ON the system memory bit $SB34 from the host. Refer to 2-4 Sys- tem Memory in the NS-Series PT Programming Manual (V073) for details.

  • Page 171: Pt Settings

    Section 8-3 PT Settings PT Settings The PT Settings Tab Page is used to set the following functions. • Start-up wait time • Screen saver • Key press sound • Buzzer sound • Backlight • Printer control • Printer type •...

  • Page 172: Start-Up Wait Time

    The start-up wait time refers to the waiting time before the Display Section of the NSJ Controller starts communicating with the host after the Display Sec- tion’s power is turned ON or the Display Section is reset. Set the system star- tup waiting time when the host requires time before it starts running.

  • Page 173: Screen Saver

    (1) Nothing is displayed during the system start-up waiting time. (2) The system startup waiting time is calculated from when initialization fin- ishes. Therefore, even if the startup waiting time is set to 0 s, the Display Section will not start actual communications with the host immediately af- ter the power is turned ON.

  • Page 174: Buzzer Sound

    (1) Other commands and settings associated with the buzzer exist, but the settings here have the highest priority. (2) When the buzzer is set to ON or ERR ON, the buzzer will be heard when messages are displayed with a cross (X) or exclamation mark (!) icon.
  • Page 175 1. Press any two of the four corners of the touch panel. The System Menu will be displayed. 2. Press the PT Tab to display the PT Tab Page. For the NSJ5, press the Left or Right Arrow Key to switch to page 3/4 to display the time and date set- tings.

  • Page 176: Printer Control Method

    Section 8-3 PT Settings 5. To change the time, set the time using the tenkey that is displayed when the time field is pressed. Use the following input format to set the time: hh.mm.ss (hh: hour, mm: minutes, ss: seconds), and then press the Enter Button to enable the settings.

  • Page 177: Printing Type

    Enable Button: Enables changing monitor values (factory default) Disable Button: Prohibits changing monitor values This setting can also be made with the CX-Designer on the PT Tab Page of the System Settings. 8-3-11 Contrast This function is supported by the NSJ5-SQ0@@-@@@ only.

  • Page 178: Project Settings

    Project Settings Section 8-4 1,2,3... 1. Change the contrast setting using the left and right arrow buttons (<<, <, >, >>) for contrast adjustment. The contrast will change as soon as the but- tons are pressed. << Button: Decreases the contrast by ten degrees.

  • Page 179: Project Title

    This alarm/event history recording method is set from the CX-Designer. If a ring buffer is used, when the specified number of records is exceeded, the oldest data is deleted and the new data is recorded.

  • Page 180: Operation Log Recording Method

    This operation log recording method is set from the CX-Designer. If Save in Ring Buffer Format is set, when the specified number of items is exceeded, the oldest data is deleted and the new data is recorded.

  • Page 181: Setting Passwords

    The passwords are set from the CX-Designer and up to five passwords (5 lev- els) can be set for a single project. The passwords can be changed from the System Menu. 8-5-1...

  • Page 182: Setting The Password Function

    Section 8-5 Setting Passwords If the password is forgotten, it cannot be checked from the PT. Check the password using the CX-Designer. 8-5-2 Setting the Password Function Perform the following procedure from the System Menu to set a password. 1,2,3...

  • Page 183: Communications Settings

    (i.e., the Write Button has returned to the status before being pressed). If the pass-word is not saved properly, the screen may malfunction. (3) If the password is forgotten, it cannot be checked from the PT. Check the password using the CX-Designer. Communications Settings The methods for setting the communications conditions with the host are described here.
  • Page 184 ) buttons that are displayed by pressing the display area. The default setting is 5 retries. Note Set the retry counts to 5 retries min. when using 1:N NT Links. If less than 5 retries is set, abnormal communications may occur. Port Communications Method and Communications Type Set the communications method for serial ports A and B, for Ethernet, and for Controller Link.

  • Page 185: Setting 1:1 Nt Link

    NS Series Host Connection Manual (Host Link). Supported It is not possible to connect via 1:N NT Links with both serial ports A and B at Communications Method the same time. It is not possible to use a Bar Code Reader with both serial Combinations ports A and B at the same time.

  • Page 186: Setting High-Speed 1:N Nt Links (Standard, High-Speed)

    8-6-3 Setting High-speed 1:N NT Links (Standard, High-speed) Select the Comm Tab from the System Menu, and press the NT Link 1:N But- ton as the communications method for serial port A or B. The setting items for high-speed 1:N NT Links will be displayed on the right side of the screen.

  • Page 187: Setting Ethernet

    To use Ethernet, select the Comm Tab from the System Menu and press the Enable Button. The setting items for Ethernet will be displayed on the right side of the screen. Display and set the network address, node address, IP address, subnet mask, and default gateway.

  • Page 188: Setting The Controller Link Network

    (1) Refer to 3-4 Connecting to Bar Code Readers in the NS-Series PT Setup Manual (V083) for information on connecting Bar Code Readers. (2) The Bar Code Reader can be connected to either serial port A or serial port B only.

  • Page 189: Modem Settings

    (1) Refer to 10-1 Transferring Data to the PT in the CX-Designer Operation Manual (W088) for details on modem types and connections. (2) The modem can be connected to either serial port A or serial port B, but not to both at the same time.

  • Page 190: Screen Data Check

    3. Press the ON Button next to the Show Address heading before displaying the sample screen to display the set addresses instead of labels for func- tional objects. 4. Press any part of the sample screen that is displayed to return to the Screen Data Check Screen. Note...

  • Page 191: Special Screens

    Transfers screen data and the system program in the NSJ Con- ory Card troller to a Memory Card. PLC Data Reads the results of a data trace executed in the PLC and dis- Trace plays the results in a time chart. The data trace parameters can also be set.

  • Page 192: Alarm History

    Special Screens 8-8-1 Alarm History This function displays the alarm history. The alarm history can be displayed in order of occurrence or frequency. Display alarm history data by using operations from the Special Screen Tab Page in the System Menu, as follows: 1,2,3...

  • Page 193: Operation Log

    Special Screens 8-8-2 Operation Log This function displays the operation log. The operation log can be displayed in order of occurrence or frequency. Display operation log data by using operations from the Special Screen Tab Page in the System Menu, as follows: 1,2,3...

  • Page 194: Error Log

    System Menu, as follows: 1,2,3... 1. Press the Error Log (Sort by Occurrence) Button or Error Log (Sort by Frequency) Button to display the error log contents. 2. Press the Back Button to return to the Special Screen.
  • Page 195 Section 8-8 Special Screens Note (1) Always check carefully that the system is safe before performing the fol- lowing operations using the device monitor. • Changing the monitor data and timer/counter current values. • Switching operating modes. • Performing force-sets/resets.

  • Page 196: Communications Test

    Comm Tab is used. 4. Press the Start Button to start transmission. The sending indicator will re- main lit until the transmission is completed. After transmission, the receiv- ing indicator will remain lit until reception is completed.

  • Page 197: Usb Device List

    A list of the devices currently connected to the USB port is displayed. Driver list A list of connectable USB devices that are supported by the NS Series is displayed. 1,2,3... 1. Select USB Device List from the Special Functions List Box, and press the START Button.

  • Page 198: Display Capture Data

    Special Screens 2. The USB Device List Window will be displayed. A list of USB devices currently connected and a list of USB devices sup- ported by the NS Series are displayed. Press the Update Button to recon- firm the connected USB devices and refresh the display.
  • Page 199 Special Screens 2. The Capture Data Display Screen will be displayed. Item Details Data Displays a BMP file stored in the LOG folder in the Memory Card. File name Display the file name and time stamp of the BMP file. Display Press the Display Button and then the bitmap to enlarge the display.

  • Page 200: Memory Card Transfers

    8-8-11 PLC Data Trace (NSJ12, NSJ10, and NSJ8 Only) The PLC Data Trace function uses the data trace function in the Controller Section of an NSJ Controller and displays the results of the data trace on the Display Section. After receiving the data trace execution command from the Display Section,...

  • Page 201: System Version Display

    Section 8-8 Special Screens 1,2,3... 1. Select PLC Data Trace from the Special Functions List Box, and press the START Button. 2. The PLC Data Trace Screen will be displayed. 3. Press the Back Button to return to RUN mode.

  • Page 202: Hardware Check

    Hardware Check Section 8-9 2. Press the Special Screen Button. 3. Press the System Version Button. 4. Press the Back Button and then the Exit Button. Hardware Check The hardware check is used to check the following functions. Item Function LCD check Checks the LCD.

  • Page 203: Lcd Check

    1. Press the Touch Switch Check Button to switch to the Touch Switch Check Screen. 2. Press the screen. If the part of the screen touched is highlighted in inverse video, the touch switch is operating normally. The position touched is shown in inverse video.

  • Page 204: Ladder Monitor

    9-2-3 Using I/O Comments ........

  • Page 205: Using The Ladder Monitor

    Starting the Ladder Monitor from the System Menu 1,2,3... 1. Turn ON the power to the Display Section and press two of the four corners of the Display Section touch panel simultaneously with the NSJ Controller in normal operating status to display the system menu.

  • Page 206: Starting The Ladder Monitor From A User Screen

    The comments exceeding 30,000 will not be displayed. 9-2-2 Starting the Ladder Monitor from a User Screen 1,2,3... 1. Use a macro, word button, or other object to set $SW0 to 4036 BCD (FC4 hex)

  • Page 207: Using I/O Comments

    5. Press the Close Button. Note (1) Use the same project file as the source for the CXT file and as the source of the program transferred to the PLC for which the Ladder Monitor is to be used. If the source project file is not the same, I/O comments and ad- dresses may not correspond correctly.

  • Page 208: Ladder Monitor When Connecting Display Section To Another Plc

    Ladder Monitor When Connecting Display Section to Another PLC through a Serial Port Connect one of the serial ports, port A or B, on the Display Section to another PLC and enable communications in 1:N NT Link communications mode. Start the Ladder Monitor. Communications will start with the other PLC and Ladder Monitor will start.

  • Page 209: Exiting Ladder Monitor

    B, Ethernet, and Controller. (For Ethernet monitoring will be performed for the first PLC registered in as a host.) (3) If a PLC that can be monitored is not found when the Ladder Monitor is started or the host is being changed, the Connection/Communication Setting Dialog Box will appear.

  • Page 210: Error Processing And Troubleshooting

    10-2 NSJ Troubleshooter Function ........

  • Page 211: Troubleshooting And Maintenance

    Troubleshooting and Maintenance 10-1 Troubleshooting and Maintenance When an error occurs during operation, use the following table to identify and correct the error. For additional error processing information, refer to Section 11 Troubleshooting in the CJ Series Programmable Controllers Operation Manual (W393) and 7-3 Troubleshooting and Maintenance in the NS Series Programmable Terminals Setup Manual (V083).

  • Page 212: Errors Occurring With The Controller Section Connected

    Note Operation depends on the Controller’s settings at startup. With the default set- tings, operation will start even if the Display Section has not completed initial- ization. 10-1-2 Errors Occurring with the Controller Section Connected...
  • Page 213 Corrective measures Section operation Display Section: When connected to an Operation will con- Correct the communications An error message indicates that a com- Ethernet, Controller Link, or tinue. settings. munications error occurred during data DeviceNet node, there was transfer. an incorrect communica-...

  • Page 214: Errors Occurring During Display Section Operation

    An error message indicates that a com- munications error occurred during data transfer. Display Section: An Inner Bus error occurred. This is a fatal An error message indicates that a com- error, so opera- munications error occurred during data tion will stop.

  • Page 215: Other Errors

    Section 10-1 Troubleshooting and Maintenance 10-1-4 Other Errors Check the following items when the NSJ Controller is not operating as expected. Error Corrective measures Cannot switch to MON/ Check whether Controller Section DIP switch 7 was set to RUN mode.

  • Page 216: Nsj Troubleshooter Function

    Display Section’s System Menu. Procedure 1,2,3... 1. Press two of the touch panel’s four corners at the same time. The System Menu will be displayed. 2. Press the Special Screen Button. With an NSJ5 Controller, press the Left or Right Arrow Button to display other Special Screens (page 2/2).
  • Page 217 Section 10-2 NSJ Troubleshooter Function Controller Section The following screen will be displayed when an error has occurred in the Con- Troubleshooter Functions troller Section. Press the Controller Button to display the Error Details Screen. (In this case, a battery error has occurred.) Press the Details Button to display details on the error.
  • Page 218 Section 10-2 NSJ Troubleshooter Function The Slave Detailed Status Button can be pressed to display a list showing the participating status of the Slaves in the DeviceNet network. Errors Shown in the The NSJ Troubleshooter displays the following errors that can occur in the Controller Section Controller Section.
  • Page 219 Built-in RS-232C port (port C) communi- cations error (A39204) Note The addresses in parentheses are related flags and words in the Controller Section’s Auxiliary Area. Errors Shown in the The NSJ Troubleshooter displays the following errors that can occur in the DeviceNet built-in DeviceNet Unit.
  • Page 220 Note (1) The word addresses in parentheses indicate the offset from the begin- ning of the Unit’s allocated CIO words (n) or the beginning of the Unit’s allocated DM words (m). n = CIO 1500 + (25 × unit number)
  • Page 221 The Alarm/Event Function monitors the status of a bit in the host and displays a message or warning to the user when that bit goes ON. This function can be used to record events such as errors or the start of operation.
  • Page 222 2. Click the Add Button. The Alarm/Event Details Window will be displayed. Input the bit address of a bit that indicates an alarm or event in the Address Field and click the Set Button. For example, input the bit address of an Auxiliary Area error flag in the Controller Section, which indicates that an error has occurred.
  • Page 223 The Command Button’s Functional Object Proper- ties Dialog Box will be displayed. 3. In the General Tab Page, select Display System Menu in the Function Field and Display Troubleshooter in the Switch Destination Field. 4. If all of the settings have been completed, click the OK Button.

  • Page 224: Maintenance And Inspections

    11-3-1 Backlight..........11-3-2 Battery Replacement........

  • Page 225: Backup Function

    Controller Section and the Display Section. It is also possible to back up or restore data for only the Controller Section or the Display Section. For example, data in the Controller Section will not be changed even if backup data is restored to the Display Section from a Mem- ory Card.
  • Page 226 Section 11-1 Backup Function 2. Press the Special Screen Button. With the NSJ5, press the Right or Left Arrow Button until the Special Screen (2/2) is displayed. 3. Select Memory Card Transfer and then press the Start Button. A screen will be displayed to select the data to transfer.
  • Page 227 Section 11-1 Backup Function 2. Press the Backup Button to back up the Controller Section data, and then press the OK Button on the confirmation display. 3. When the backup operation has been completed, remove the Memory Card and press the OK Button.
  • Page 228 Backup Function 2. Press the Verify Button to verify the Controller Section data against the data on the Memory Card, and then press the OK Button on the confirma- tion display. 3. When the verification operation has been completed, remove the Memory Card and press the OK Button.
  • Page 229 Section 11-1 Backup Function 4. The indicator on the front of the Display Section will flash green when the transfer has been completed. To continue without removing the Memory Card, press the Reset Button. If the Memory Card is to be removed, re- move it before pressing the Reset Button.
  • Page 230 Words Name Address Description Verification A34312 Turns ON if there are any differences in the data being veri- Mismatch fied. Remains OFF is the data is the same. Flag File Memory A34313 Turns ON while any of the following operations is being Operation executed.

  • Page 231: Inspections And Cleaning

    Inspection is recommended at least once every six months to a year, but more frequent inspections will be necessary in adverse environments. Take immediate steps to correct the situation if any of the conditions in the fol- lowing table are not met.
  • Page 232 NSJ Controller and ambi- depending on model of ent temperature.) NSJ Controller and ambient temperature. Note The following tables show the allowable voltage fluctuation ranges for source power supplies. NSJ Controller Power Supply Terminals Item Value Supply voltage...

  • Page 233: Cleaning

    • Materials such as rubber, vinyl, or tape that are attached to the Unit will leave stains if left for a long time. If such material is attached to the Unit, remove when cleaning.

  • Page 234: Maintenance And Replacement Methods

    • Retained regions of I/O memory If the battery is not installed or the battery voltage drops too low, the internal clock will stop and the data in RAM will be lost when the main power supply is turned OFF.
  • Page 235 Maintenance and Replacement Methods Note The minimum lifetime is the memory backup time at an ambient temperature of 55 ° C. The typical lifetime is the memory backup time at an ambient temper- ature of 25 ° C. Memory Backup Time...
  • Page 236 The direction of the battery connector depends on the model of the NSJ Con- troller. 1,2,3... 1. Turn ON the power supply to the NSJ Controller for at least five minutes and then turn it OFF. 2. Open the battery compartment on the back of the NSJ Controller.
  • Page 237 Section 11-3 Maintenance and Replacement Methods...

  • Page 238: Replacing The System Program

    Replacing the System Program The system program in the Display Section can be replaced or upgraded to a higher version by using a Mem- ory Card and the DIP switch. There are two methods that can be used to replace the system program.
  • Page 239 Transferring Data Use the DIP switch on the rear panel of the NSJ Controller to set the operating mode for data transfer to auto- matic download (transfers data from the Memory Card to the NSJ Controller), automatic upload (transfers data from the NSJ Controller to the Memory Card), or manual transfer (user selects whether to download or upload).
  • Page 240 (MC (DISPLAY)) to the Display Section. Set the DIP switch for automatic download, as shown below. The Memory Card cannot be used to transfer data when the DIP switch pins are set to combinations other than those specified here.
  • Page 241 An automatic upload transfers system programs and screen data from the Display Section to the Memory Card in the Display Section (MC (DISPLAY)). Set the DIP switch for automatic upload, as shown below. The Memory Card cannot be used to transfer data when the DIP switch pins are set to combinations other than those specified here.
  • Page 242 System), and banks. Use one of the following procedures to manually transfer data. 1. Turn OFF the power to the NSJ Controller, turn ON pin 6 of the DIP switch, and turn ON the power to the NSJ Controller. DIP switch pin and status...
  • Page 243 • Do the banks set with the DIP switch exist in the Memory Card (during download)? • Is the size of the transfer data greater than the free space in the Display Section or Memory Card? Check these items before transferring data again.

  • Page 244: System Memory List

    Section in bit units, such as controlling the Display Section and notifying the Controller Section of Display Sec- tion status. The system bit memory contains 53 bits with predefined functions. The system bit memory is listed in the fol- lowing table.
  • Page 245 System memory is allocated to PLC areas (including the Controller Section) as shown below. Allocated addresses for System Memory using CX-Designer on the Initial Tab Page that appears when PT - System Set- tings is selected.
  • Page 246 System word memory is allocated to PLC areas (including the Controller Section) as shown below. Allocated addresses for System Memory using CX-Designer on the Initial Tab Page that appears when PT - System Set- tings is selected.
  • Page 247 Appendix B System Memory List...

  • Page 248: Revision History

    Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. W452-E1-03 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

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