Omron G3PW - MANUAL 2 User Manual

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G3PW
Power Controllers
User's Manual
Cat. No. Z280-E1-01

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Summary of Contents for Omron G3PW - MANUAL 2

  • Page 1 G3PW Power Controllers User's Manual Cat. No. Z280-E1-01...
  • Page 2 G3PW Power Controllers User’s Manual Produced November 2008...
  • Page 4  OMRON, 2008 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
  • Page 5 The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: •...
  • Page 6 PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements.
  • Page 7 This example indicates a general precaution. The filled circle symbol indicates operations that you must do. The specific operation is shown in the circle and explained in text. This example shows a general precaution for something that you must do.
  • Page 8 Doing so may occasionally result in strong electric shock. Do not touch any of the terminals while the power is being supplied. Also, always attach the terminal block cover after completing wiring. Touching live terminals may occasionally result in serious injury due to electric shock.
  • Page 9 CAUTION The Power Controller and the heat sink become very hot. Do not touch anything but the setting keys while power is being supplied or just after the power supply is turned OFF. Doing so may cause burns. Do not attempt to disassemble, modify, or repair the Power Controller or touch any of the internal parts.
  • Page 10 Power Controllers to rise and will shorten their service life. In these kinds of installations, take suitable measures, such as installing fans for forced cooling. • The Power Controller is designed for indoor use only. Also, do not use the Power Controller in the following environments.
  • Page 11 • When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the Power Controller.
  • Page 12: Table Of Contents

    Input System ............. Procedures for Operation and Setting Parameters ....... . .
  • Page 13 Index..........Revision History ........103...
  • Page 14 Section 3 describes how to install and wire the G3PW Power Controllers. Section 4 describes the control methods that you can use, the I/O configuration, and how to set parameters for the G3PW Power Controllers. Section 5 describes the functions you can use when operating the G3PW Power Controllers.
  • Page 16: Overview

    Models and Specifications ........
  • Page 17: Overview Of G3Pw Power Controller

    The G3PW Power Controller is a thyristor-type single-phase power controller that enables precise temperature control. It accepts a continuous proportional output of 4 to 20 mA or 1 to 5 V from a temperature controller to execute phase control or optimum cycle control.
  • Page 18: G3Pw Features

    100% or from 100% to 0% to 0.0 to 99.9 s. Duty Setting The duty setting is used to set the rate of change from 0% to 100% of the out- put value in relation to the input value. Base-up Function The base-up function increases the output value so that the output value does not go to 0% even when the input value is 0%.
  • Page 19 Heater Burnout Detection and Alarm Based on Heater Resistance This function detects changes in heater resistance. An alarm is output if a change exceeds the set value. The Controller can be set to stop or hold the output status when an alarm occurs.
  • Page 20: I/O Block Diagram

    Section 1-3 I/O Block Diagram I/O Block Diagram G3PW Power Controller • Proportional to phase Control method Input signal (4 to 20 mA, 1 angle (same as G3PX) to 5 V, or voltage ON/OFF • Proportional to square Phase control Heater...
  • Page 21: Models And Specifications

    60 A Power supply Single-phase power supply type Current control Standard Model (no constant-current control) Constant-current Model Control terminal Terminal block with small slotted screws block Screwless clamp terminal block RS-485 com- Blank Communications not supported. munications Communications supported. List of Models...
  • Page 22: Specifications And Nomenclature

    Specifications ..........Nomenclature and Operations........
  • Page 23: Specifications

    440 A (60 Hz, 1 cycle) -A260E@ 440 A (60 Hz, 1 cycle) Output voltage adjustable range 0% to 98% 4 to 20 mA DC (input impedance: 100 Ω) or 1 to 5 VDC (input impedance: Input signal for Analog input control 30.1 kΩ) Voltage ON/OFF Input 5 VDC (input impedance: 30.1 kΩ)
  • Page 24 Event inputs Number of event inputs 2 event inputs Event input 1: The function of the event input can be changed with a parameter setting in the initial setting level. The event input can be used for one of the following functions.
  • Page 25 10 mA max. (100/110 VAC), 20 mA max. (200/220 VAC) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 2,500 VAC at 50/60 Hz for 1 min between charged parts and non-charged parts Vibration resistance 10 to 55 to 10 Hz, 100 m/s...
  • Page 26 Number of 31 (Multi-drop connections) nodes Sync method Start-stop synchronization Baud rate 9.6, 19.2, 38.4 or 57.6 kbit/s (Default: 57.6 kbit/s) Transmission code ASCII Data length 7 or 8 bits (Default: 7 bits) Stop bits 1 or 2 bits (Default: 2 bits)
  • Page 27 200/220 VAC 100 to 240 VAC 400 V Load current 1 to 20, 1 to 40, or 1 to 60 A 1 to 20 or 1 to 60 A 1 to 20, 1 to 45, or 1 to 60 A...
  • Page 28 Supported Supported CT Failure Supported Zero cross error Supported Supported External input range Supported Supported error (external input disconnection detec- tion) Power supply fre- Supported Supported quency error * The soft-start down time is the same as the soft-start up time.
  • Page 29: Nomenclature And Operations

    Nomenclature and Operations Section 2-2 Nomenclature and Operations Nomenclature A model with a terminal block with small slotted screws is shown as an exam- ple. Level indicators Reset/event indicator 7-segment display LVL Key Monitoring UP Key indicators DOWN Key Communications...
  • Page 30 Enabling condition LVL (Level) Key Level Changes Changing from monitor level to adjust- ment level or from monitor level to ini- • Monitor level ↔ Adjustment level tial setting level is possible even when • Monitor level ↔ Initial setting level an error occurs.
  • Page 31 13. Reset input (+) 13. Reset input (+) 14. Reset input (−) 14. Reset input (−) For standard models, 1 and 2 are not used. For standard models, 1 and 2 are not used. Pin No. Name Description of function...
  • Page 32: Installation And Wiring

    Wiring an External Noise Filter ......Wiring for Specific Applications ........
  • Page 33: Installation Environment

    Do not obstruct the area around the Power Controller and especially the area around the heat sink. The ambient operating temperature range is − 15 to 55 ° C, but take the follow- Ambient Temperature ing considerations into account.
  • Page 34 50 55 60 Ambient temperature (°C) • At least 20 mm must be provided on the left and right sides of the G3PW- A260E. Refer to 3-2 Installation. If you must use side-by-side mounting, then reduce the maximum load current when the ambient temperature is over 30 °...
  • Page 35 Section 3-1 Installation Environment Resistance to Inrush Current The solid lines in the following graphs show the non-repetitive resistance to inrush current. For repetitive inrush current, keep the inrush current below the values shown by the dotted lines. ■ G3PW-A220E@...
  • Page 36: Installation

    Install the Power Controller in the direction shown in this manual. The Power Controller generates a lot of heat and it uses natural heat convection for cool- ing. Installing the Power Controller in the wrong direction may cause in mal- functions or accidents.
  • Page 37 Installation Section 3-2 External Dimensions and Mounting Hole Dimensions G3PW-A220E@-S (20-A Models with Terminal Block with Small Slotted Screws) 136.5 G3PW-A220E@-C (20-A Models with Screwless Clamp Terminal Block) G3PW-A245E@-S/A260E@-S (45/60-A Models with Terminal Block with Small Slotted Screws) 154.5...
  • Page 38 Section 3-2 Installation G3PW-A245E@-C/A260E@-C (45/60-A Models with Screwless Clamp Terminal Block) Mounting Hole Dimensions ■ ■ G3PW-A220 G3PW-A245 Two, M5 Two, M5 38±0.2 57.6±0.2 51 min. 71 min.
  • Page 39 M5, length: 10 mm min. Control Panel Ventilation The G3PW Power Controller generates a lot of heat and it uses natural heat convection for cooling. Mounting the Power Controller in the wrong direction may obstruct heat radiation and cause malfunctions or accidents. To increase...
  • Page 40 • If the air intake and outlet ports have filters, perform periodic maintenance to prevent the filters from becoming clogged. • Install devices in such a way that airflow is not blocked inside or outside of the air intake and outlet ports.
  • Page 41: Wiring

    !Caution When connecting from line connected to load terminal T1 to power supply ter- minal 4 (N), connect it from a point that is as close as possible to the power supply. If the connection is incorrect, the output operation will be stopped by the Power Controller failure detection functions.
  • Page 42: Command Input And Power Supply Terminal Wiring

    Wiring Section 3-3 !Caution Be sure to keep terminal screws tightened to the torque specified below. Loose screws may occasionally cause a fire. Recommended Crimp • Either use insulated crimp terminals or cover the crimp terminals with Terminals insulating sleeves.
  • Page 43: Wiring The Control Terminal Block

    Section 3-3 Wiring The G3PW may be damaged if a command voltage that is higher than 5 V is applied. If it is necessary to apply more than 5 V, split the voltage as shown below by inserting resistance in the line to terminal 1 and applying the voltage across terminals 1 and 3.
  • Page 44 14. Reset input (−) For standard models, 1 and 2 are not used. Note A terminator must be connected at each end of the RS-485 trans- mission path. The terminators must be at least 54 Ω combined. Wiring Inputs for External Settings ■...
  • Page 45 Wiring 1,2,3... 1. When alarm output 1 or alarm output 2 is reset (i.e., the power turns ON or the initial setting level is exited), the alarm output will be inactive for 1 sec- ond. Allow for this in the system design when using an alarm output.
  • Page 46: Grounding

    54 Ω . • The EJ1 has an internal terminating resistance of 120 Ω . Install terminat- ing resistance (110 to 125 Ω , 1/2 W) at only the end G3PW Power Con- troller.
  • Page 47: Wiring For Specific Applications

    Section 3-4 Wiring for Specific Applications Wiring for Specific Applications Automatic Operation Wiring Example for Automatic Operation Using Current Signal Input of 4 to 20 mA Temperature controller or other controller − 4 to 20-mA output Wiring Example for Automatic Operation Using Voltage Signal Input of 1 to 5 V...
  • Page 48 Section 3-4 Wiring for Specific Applications Manual Operation Wiring Example for Using an External Variable Resistor for the Main Setting Use a G32X-V2K Variable Resistor to adjust the main setting. 3. Main setting 4. Main setting COM Wiring Example for Using an External Variable Resistor for the Duty Setting...
  • Page 49 Section 3-4 Wiring for Specific Applications...
  • Page 50: Control Methods And I/O Configuration

    Control Methods ........
  • Page 51: Control Methods

    Control Methods Control Methods Any of the following methods can be used as the output mode for the G3PW Power Controller: Phase control, optimum cycle control, or ON/OFF control. In addition, it is possible to switch between phase control and optimum cycle control during operation.
  • Page 52: Output Modes

    Section 4-2 Output Modes Output Modes When phase control is used as the control method, any of the following four modes can be selected for the relationship of the control value to the output value. Control pro- In this mode, the relation-...
  • Page 53: Monitored Items

    The output value in relation to the input value is displayed after applying the base-up value, output limits, soft-start up/down settings, and load current limit. If no processing is performed, the output value will be the same as the input value.
  • Page 54: Input System

    External Variable Resistor Main Setting Use an external G32X-V2K Variable Resistor to set the input value. ■ Key Input Main Setting Use the keys on the front of the G3PW Power Controller to directly set the input value. Manual Input Automatic Input...
  • Page 55: Procedures For Operation And Setting Parameters

    (E10) alarm will occur but you will still be able to set the parameters. * The default for the main setting is 4 to 20 mA or 1 to 5 V. The output mode is for an output proportional to phase angle of the input (the same mode as the G3PX).
  • Page 56 In this level, power to the load is turned OFF. • Press the LVL Key for at least 2 s to return to the monitor level from the initial setting level. It is not possible to directly return to the adjustment...
  • Page 57 1,2,3... 1. Press the UP and DOWN Keys to select the parameter that is to be set from External Duty Input Enable/Disable parameter [P01] to Initialize Set Values parameter [P28]. 2. Press the ENT/RST Key to display the parameter set values.
  • Page 58: Setting Parameters In The Initial Setting Level

    Input Signal Type [P04] Linear Input Voltage ON/OFF input [P04] = 0# [P04] = 1 Automatic input: 4 to 20 mA or 1 to 5 V, or Main Setting Automatic/Manual Default Automatic input or communications Manual input Manual input only...
  • Page 59 [P11] = 2 To settings related to protective functions #: Default *: Setting disabled Main Setting Input Parameter Settings The following table shows the relationship between the parameters related to inputting the main settings. Main Setting Main Setting Automatic Input...
  • Page 60 (E51) • Total run time exceeded alarm (E60) Note (1) If multiple errors occur, the most recent error will be displayed on the 7- segment display. (For details on error numbers, refer to 7-2 Error Dis- plays.) (2) Errors other than the above are set to alarm level 1 and cannot be changed.
  • Page 61 Section 4-6 Setting Parameters in the Initial Setting Level...
  • Page 62: Descriptions Of Functions

    This section describes the functions you can use when operating the G3PW Power Controllers. External Contact Input Functions ........
  • Page 63: External Contact Input Functions

    If a setting other than 0 (No assignment) is selected, the control method and automatic/manual operation will be switched according to the status of the event input. If you are not using the event input, always set the parameter to 0: No assignment.
  • Page 64 Set the parameter to 2 (automatic/manual selection). The event input can be used to switch between automatic and manual operation as shown below. Automatic opera- The input value is set by the linear input (4 to 20 mA or 1 to 5 V) tion or by using communications.
  • Page 65: Inputting The Main Setting With An External Variable Resistor

    [P08] to 1 (manual). If automatic or manual operation is select- ed using the event input, the setting for the event input will be given priority. 3. Set the Main Setting Manual Input Selection [P06] to 0 (external variable resistor input).
  • Page 66: Duty Setting

    Duty Setting Duty Setting The duty setting function is used to the set rate of change from 0% to 100% of the output value in relation to the input value (analog input signal, key input setting, or external variable resistor setting).
  • Page 67 Section 5-3 Duty Setting 2. Control Proportional to Square Voltage Duty setting Control Proportional to Square Voltage 100% Input value (%) 3. Control Proportional to Square Voltage Duty setting Control Proportional to Voltage 100% Input value (%) 4. Constant-current Control...
  • Page 68: Base-Up Function

    The base-up function increases the output value so that it does not become 0% even when the input value is 0%. Because the output value is held even when the input value is 0%, the heater can be preheated. This is effective for shortening the heating time when using a load for which the temperature increases slowly.
  • Page 69: Output Limits

    Output Limits Output Limits The output limit function can be used to set upper and lower limits for the out- put value. The output value is found with the following formula: Output value = Duty setting × Input value + Base-up value The output limit is set in the Output Upper Limit (OLU) and Output Lower Limit (OLL) parameters in the adjustment level, from 0.0% to 100% in each case.
  • Page 70: Soft-Start Up And Soft-Start Down Functions

    Soft-start up time Soft-start down time !Caution Specify the soft-start up time so that the inrush current will not be too large. If the soft-start up time is set too low, the inrush current cannot be suppressed and the load may be damaged.
  • Page 71: Load Current Limit (Constant-Current Models Only)

    The load current limit function is used to measure the load current with the built-in CT and to limit the load current by adjusting the output phase angle so that the load current does not exceed the value set in the Load Current Upper Limit parameter [P10].
  • Page 72: Monitoring Total Run Time

    The total run time monitor function is used to calculate the total time that power is ON to the G3PW Power Controller and to output an alarm when the time reaches the preset value in the Total Run Time Alarm Set Value parame- ter [P16].
  • Page 73: Heater Burnout Detection

    CT. Note The accuracy of heater burnout detection will be lower for heaters for which the resistance significantly changes depending on the temperature. If the rate of change in the heater resistance exceeds the criteria for detecting a heater burnout, a false heater burnout will be detected.
  • Page 74 • Heater Characteristic Resistance (HPR or HCR) (in adjustment level) Setting the Operation for When a Heater Burnout Alarm Occurs To use the heater burnout detection function, set the Heater Burnout Alarm Operation parameter [P14] to a value other than 0 in the initial setting level. P14 setting Meaning...
  • Page 75 Number of Alarms for Heater Burnout Detection 0 to 999 Note If a number of 10 or lower is set for the Number of Alarms for Heater Burnout Detection parameter, the alarm may operate incorrectly with a sudden change in the MV.
  • Page 76 Section 5-9 Heater Burnout Detection Parameter Settings Flowchart Set each parameter correctly in order for heater burnout to be clearly detected and to avoid false detections. Start Start the operation. Confirm that at least 10% of the rated current is flowing and that control is stable.
  • Page 77 Section 5-9 Heater Burnout Detection...
  • Page 78: Compoway/F Communications

    Communications Settings ........
  • Page 79: Communications Settings

    G3PW Constant-current Models can perform serial communications with EJ1 Modular Temperature Controllers or SYSMAC CS/CJ/CP-series PLCs. The CompoWay/F communications protocol is used. CompoWay/F is a generic serial communications protocol from OMRON. An RS-485 interface is used at the G3PW. Communications...
  • Page 80 (1) Refer to 6-4 Services and Addresses for the notation used for set values in communications. (2) The following MV will be sent from the EJ1 to the G3PW Unit regardless of whether the control method is set to standard or heating/cooling con- trol.
  • Page 81 Current input value for MV will be displayed on 7-segment display. 2. Press the Level Key for at least 2 seconds. The Power Controller will move from Run Mode to Initial Setting Mode and “P01” will be displayed on the 7-segment display.
  • Page 82 Section 6-1 Communications Settings 3. Press the Up Key or Down Key repeatedly until the desired parameter is displayed. Parameters [P20] to [P26] contain the communications settings. Press the Up Key or Down Key until the desired communications parameter is displayed.
  • Page 83: Connection Example

    6-1-3 Connection Example Setting the G3PW Communications Unit Numbers to the Same Numbers as the EJ1 Channel Numbers An EJ1 TC4 Unit has four channels. It can thus be connected to up to four G3PW Power Controllers. Setting Example 1,2,3...
  • Page 84 Communications Main Setting Number: Automatic Assignment 1) Communications frames for the MV for all channels are sent from the EJ1 to the G3PW according to the unit numbers. User programming is not required. Ch1 MV Ch2 MV Ch3 MV Ch4 MV...
  • Page 85 Communications Main Setting Number. Communications Main Setting Number: Specific Settings 1) Communications frames for the MV for all channels are sent from the EJ1 to the G3PW according to the unit numbers. User programming is not required. Communications frame for Unit 1...
  • Page 86 Number: 1 ting Number: 1 Set all to 1. Note Refer to the note on page 72 for information on the Communica- tions Main Setting Numbers. Example: The communications frames are given in the following table when G3PW Power Controllers with communications unit numbers 1, 3, and 5 are connected to the PLC.
  • Page 87 Communications Main Setting Numbers The Communications Main Setting Number is set in a G3PW Power Controller to specify the EJ1 channel from which the MV is to be received for the com- munications unit number. As shown below, the communications frame sent by the EJ1 contains the MVs in the order of the channel numbers (MV for four channels for a TC4 Unit).
  • Page 88: Frame Configuration

    This code indicates the beginning of the communications frame. Always set 02H. Unit. No. • Set the unit number that is set on SW1 on the front of the G3PW. • No response will be received if another unit number is set.
  • Page 89 BCC value. “14” Format error The FINS-mini command text contains characters other than 0 to 9 and A to F. For details on the echoback test, refer to 6-10 Echo-back Test. SID and the FINS-mini command text are not included. “16”...
  • Page 90: Fins-Mini Text

    FINS-mini Text FINS-mini Text The structure of FINS command and response text is shown below. Command Text An MRC (main request code) and SRC (sub-request code) followed by the various required data is transferred in the command frame. FINS-mini Unit No.
  • Page 91: Services And Addresses

    Note Service requests will not be accepted and no response will be re- turned if there is a RAM error or the Controller is in standby status. (Standby status exists from when power is turned ON until normal operation is possible.)
  • Page 92 Heater Characteristic Resistance for Opti- H’00000000 to H’000003E7 mum Cycle Control 0011 Heater Burnout Detection Lower Limit H’00000000 to H’000003E8 Note Use address 0000 to set the communications main setting (input variable) from the PLC. Variable Type C3/83 Address Data Data range Notation...
  • Page 93 H’00000000 to H’00000001 0: Linear input 1: Voltage ON/OFF input 000C Main Setting Automatic H’00000000 to H’00000001 0: 4 to 20 mA or 1 to 5 VDC Input Selection 1: Communications 000D Main Setting Manual Input H’00000000 to H’00000001 0: External variable resistor input...
  • Page 94: Variable Area Write

    ■ Variable Type and Write Start Address Refer to the 6-4 Services and Addresses. ■ Number of Elements Specify the number of elements for which the set value is to be changed. Up to 8 elements can be specified. ■ Response Code...
  • Page 95 Zero Cross Error Error No error Frequency Error Error No error Heater Burnout Error No error Not used. External Input Range Alarm Error No error External Duty Input Alarm Error No error Total Run Time Alarm Error No error Communications Timeout...
  • Page 96: Variable Area Read

    ■ Variable Type and Read Start Address Refer to the 6-4 Services and Addresses. ■ Number of Elements Specify the number of elements for which the set value is to be read. Up to 8 elements can be specified. ■ Response Code...
  • Page 97: Operation Command

    (3) To use operation code 0A, switching the control method not be assigned to an event input (i.e., [P11] must not be set to 1). Always set [P11] to 0 before using this operation code. An operation error will occur if [P11] is set to 0.
  • Page 98: Controller Attribute Read

    Response code Error name Cause “1001” Command length too long The command is too long. “0000” Normal end Processing was completed normally. Example: The following response would be returned for a model with a 45-A rating. Command: [STX]010000503[ETX][BCC] Response: [STX]01000005030000G3PW-A12030071[ETX][BCC]...
  • Page 99: Controller Status Read

    Section 6-9 Controller Status Read Controller Status Read This service reads the operating status and error status. Command "06" "01" Response Operating Related Response code status information "06" "01" Operating Status Operating status Meaning “00” Operating (when operating status is read in Monitor...
  • Page 100: 6-10 Echo-Back Test

    "08" "01" 0 to 200 1. Test Data The test data can contain up to 200 (00C8H) bytes. Set the test data within the following ranges according to the communications data length setting. Data length Test data 7 bits ASCII 20H to 7EH...
  • Page 101: 6-11 Ascii Table

    Section 6-11 ASCII Table 6-11 ASCII Table Leftmost digit Rightmost digit SPACE ‘ ‘ & ‘ < ¥ >...
  • Page 102: Error Processing

    Error Displays ..........Detailed Descriptions of Errors........
  • Page 103: Checking Possible Errors

    Checking Possible Errors Troubleshooting Check Flow When There Is No Output Output occurs. (value not 0.0) Check the output value (OUT) on the 7- Check for problems in the load wiring. segment display. No output occurs (value is 0.0). Check for problems in the input signal wiring.
  • Page 104: Error Displays

    Use the alarm reset (see note) to clear the error. Heater Burnout Alarm A heater burnout was detected. Refer to 5-9 Heater Burnout Detection, check for burnout, and check the set values. Use the alarm reset (see note) to clear the error.
  • Page 105 The error is cleared by correctly writing the main setting from the host. Note To reset the alarm, press the ENT/RST Key or turn ON the RESET input. Errors for Which the Output Continues (Alarm Level 2) Display Error name...
  • Page 106: Detailed Descriptions Of Errors

    Initialize Set Values parameter [P28]. 5. Turn the Power Controller power OFF and then back ON. In the initial setting level, press the LVL Key for at least 2 s. The Power Con- troller will be reset and restarted.
  • Page 107 • With a standard model of the G3PW Power Controller, this error will occur if a heater burnout occurs when only one heater is being used. • An SSR short-circuit error will occur if the power is turned ON with no load connected. Parameter settings will still be enabled.
  • Page 108 Detailed Descriptions of Errors 2. Set the output mode to a mode other than constant current. Press the LVL Key for at least 2 s to enter the initial setting mode. Select 0 (Proportional to phase angle) in the Output Mode Selection parameter [P02].
  • Page 109 Detailed Descriptions of Errors E50: External Input An external input range alarm occurs when a 4 to 20-mA or 1 to 5-V input sig- Range Alarm nal or variable resistor main setting input is outside of the input range. Check whether the input signal range is correct and whether the external resistor wir- ing is disconnected.
  • Page 110: Parameters Set In Initial Setting Level

    2: Proportional to voltage 3: Constant current (Constant-current Models only) Input Digital Filter Sets the software filter time constant in relation to the input command value when Time Constant automatic input is set for the main setting. 0.0 to 100 ms (Default: 0.0) Input Signal Type Sets the type of input signal from a temperature controller.
  • Page 111 Parameters Set in Initial Setting Level Display Name Setting Total Run Time Sets the alarm level to use when the total run time exceeds the set value. 0: Disable (Default) Exceeded Alarm 1: Alarm level 1 (fatal error) Operation 2: Alarm level 2 (nonfatal error) Total Run Time Alarm An alarm is output when the total run time exceeds the set value.
  • Page 112: Parameter Settings In The Adjustment Level

    (SUP) when the input value increases suddenly. 0.0 to 99.9 s (Default: 0.5) Soft-start Down Time Sets the time (from 100% to 0%) for decreasing the output value gradually even (SDN) when the input value decreases suddenly. 0.0 to 99.9 s (Default: 0.0) Output Upper Limit Sets the output upper limit.
  • Page 113: B Parameter Settings In The Adjustment Level

    Appendix B Parameter Settings in the Adjustment Level...
  • Page 114: Index

    specifications...
  • Page 115 Modular Temperature Controller number of alarms for detection monitor level setting range monitored items heater burnout detection accuracy monitoring indicators heater resistance mounting hold dimensions...
  • Page 116 Serial Communications Unit/Board serial connection side-by-side mounting soft-start down function soft-start up function solid state relay Standard Models storage Super-rapid Fuse temperature controller temperature sensor terminal block with small slotted screws terminating resistance total run time total run time alarm Variable Resistor...
  • Page 117 Index...
  • Page 118: Revision History

    Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. Z280-E1-01 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
  • Page 120 Analog Controller Division Shiokoji Horikawa, Shimogyo-ku, OMRON ASIA PACIFIC PTE. LTD. Kyoto, 600-8530 Japan Tel: (81) 75-344-7080/Fax: (81) 75-344-7149 No. 438A Alexandra Road # 05-05/08 (Lobby 2), 2-2-1 Nishikusatsu, Kusatsu-shi, Alexandra Technopark, Singapore 119967 Shiga, 525-0035 Japan Tel: (65) 6835-3011/Fax: (65) 6835-2711...

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