HYOSUNG MONiMAX2800SE Service Manual

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Service Manual

MONiMAX2800SE System

V01.00.02 (2019.03.05)

Table of Contents

Chapters

Table of Contents

Troubleshooting

Summary of Contents for HYOSUNG MONiMAX2800SE

Page 2 Changed the company and CI V01.00.02 2019/03/05 Added specification of CDU21 1, 5 © Hyosung TNS All Rights Reserved. The content of this specification is protected by copyright laws. 2019. 3. 5. 3rd Release © Hyosung TNS Inc. All Rights Reserved.
Page 3: Table Of Contents
Appearance and Dimension ......................... 6-2 Basic Specifications ............................6-3 Specifications of DIP S/W ..........................6-4 Functional Description ..........................6-5 Mechanical Adjustment..........................6-7 Preventive Maintenance ..........................6-9 Removal/Installation Procedure for Field Technician ................. 6-15 Notes ............................Notes-1 © Hyosung TNS Inc. All Rights Reserved.
Page 4 Audience ................................1-1 Supported Information ............................1-1 What is in This Manual ............................1-1 Terminologies ..............................1-2 Abbreviations ..............................1-2 Safety Precautions............................. 1-4 Related Document.............................. 1-6 Overview ................................1-7 Basic Features ..............................1-8 © Hyosung TNS Inc. All Rights Reserved. Chapter1-I...
Page 5: Chapter1. Preface
Hyosung TNS. It is the policy of Hyosung TNS to improve products as new technology, components, software, and firmware become available. Therefore Hyosung TNS reserves the right to change specifications without notice.
Page 6: Terminologies
Europay, Mastercard, Visa Elementary Program Encryption PIN Pad Hardware Interface International Standard Organization Journal Printer Liquid Crystal Display Magnetic Card Unit Operation Panel for Customers to Operate OSD board On Screen Display Board © Hyosung TNS Inc. All Rights Reserved.
Page 7 Description Power Supply Personal Identification Number Panel Control Board Printer (mainly Receipt Printer) Switch Sensor and Indications Unit Service Provider Slip Printer (Receipt Printer) Text Terminal Unit (OPL or SPL) Vacuum Fluorescent Display © Hyosung TNS Inc. All Rights Reserved.
Page 8: Safety Precautions
▪ Do not touch the equipment when it is running. ▪ The equipment can get extremely hot and may cause a burn. ▪ Make sure to close the cover before running the equipment. © Hyosung TNS Inc. All Rights Reserved.
Page 9 4. The equipment is to be secured to the building structure before operation. 5. A security container shall be permitted to optionally be provided with a secondary lock, but improper use of the secondary lock feature will reduce the security level of the ATM. © Hyosung TNS Inc. All Rights Reserved.
Page 10: Related Documents
► The related documents are listed as follows. If needed, please contact staffs of our technical support team and maintenance team. ▪ Installation Manual ▪ Operator Manual ▪ Error Code Manual ▪ Op Function Manual ▪ Quick Reference Guide © Hyosung TNS Inc. All Rights Reserved.
Page 11: Overview
▪ Facility specifications All information described in this manual is a licensed product of Hyosung TNS. It is the policy of Hyosung TNS to improve products as new technology, components, software, and firmware become available. Therefore Hyosung TNS reserves the right to change specifications without notice.
Page 12: Basic Features
Receipt Type Thermal Roll Paper Printer Paper Width Max. 80mm (SPR23-U) Specification Outer Max. 180Φ Diameter Black Mark Paper Support Support Journal Electronic Journal Support Safety Specification UL Business Hour Safety Level-1 Option © Hyosung TNS Inc. All Rights Reserved.
Page 13 Front Access/Operation Installation Sample (Caster) Approx. Mass Product (Anchor Bolt) Dimension Weight About 130 Kg & 5℃ ~ 35℃ Operating Operational Environment Temperature Storage 0℃ ~ 40℃ Operational Operating 25% ~ 85% Humidity © Hyosung TNS Inc. All Rights Reserved.
Page 14 Chapter 2 System Configuration Contents About the MX2800SE ............................2-1 The Exterior Overview ............................2-2 Hardware Configuration ............................. 2-3 System Block Diagram ..........................2-3 System Cable Linking Diagram ........................2-4 © Hyosung TNS Inc. All Rights Reserved. Chapter2-I...
Page 15: About The Mx2800Se
Removes inconvenience which occurs when bank clerks directly handle cash with customers and relieves workload upon tellers by processing withdrawal of cash automatically. Allows tellers to calculate and close amount faster than the existing manual calculation. Allows easy and quick installation and maintenance. © Hyosung TNS Inc. All Rights Reserved.
Page 16: The Exterior Overview
The fascia provides the interface between the customer and MX2800SE. The customer selects transactions and requests information at the fascia. Customer Function Display Keys Receipt Printer Slot Card Reader Slot (Dip Type) Encryption Pin Pad Cash Dispenser RF Reader (Option) © Hyosung TNS Inc. All Rights Reserved.
Page 20 Basic Specification............................3-12 CPU Block Diagram............................ 3-13 Board Block Diagram..........................3-14 Board Layout .............................. 3-14 Mini HUB Board ..............................3-15 Encryption PIN Pad ............................3-18 Common Occurred Problem List ........................ 3-19 Troubleshooting ............................3-19 © Hyosung TNS Inc. All Rights Reserved. Chapter3-I...
Page 21: Overview
XGA resolution (1024 horizontal by 768 vertical) pixels arrays. ► Features • 12.1” TFT LCD Panel • LED Backlight System • Supported XGA 1024x768 pixels resolution • Compatible with RoHS standard © Hyosung TNS Inc. All Rights Reserved.
Page 22: Basic Specification
6.925 (Max) W Weight 545 (Max) g Outline Dimension 279.0(H) ×209.0(V) ×9.0(D) mm Electrical Interface (Logic) LVDS Support Color 262K/16.7M 6 o’clock Optimum Viewing Direction Surface Treatment Anti-glare & hardness 3H Functional Block Diagram © Hyosung TNS Inc. All Rights Reserved.
Page 23: General Precaution
2. The module shall not be exposed under strong light such as direct sunlight. Otherwise, Display characteristics may be changed. 3. The module should be stored in a dark place. It is prohibited to apply sunlight or fluorescent light in storage. © Hyosung TNS Inc. All Rights Reserved.
Page 24 "sticked" to the screen. 4. This module has its circuitry PCB's on the rear side and should be handled carefully in order not to be stressed. ►Disposal When disposing LCD module, obey the local environmental regulations. © Hyosung TNS Inc. All Rights Reserved.
Page 25: Interface Board
Service Manual Chapter3. User Handling Unit Interface Board ► This interface board is for LCD Display and designed to fit 12.1”LCD Panel (receives the 6Bit LVDS signal and drives the LCD). © Hyosung TNS Inc. All Rights Reserved.
Page 28: Touch Function Key
2. Using GT108L(Green Chip) Touch Sensor, recognize the 4CH touch (multi-touch -> unable) 3. When power is connected, LED of 4Ch is on. When touched, LED of the Ch for that is off. 4. Board Layout 5. Block Diagram © Hyosung TNS Inc. All Rights Reserved.
Page 30: Modem Board
- Parallel phone detect - Globally-compliant line interface 12. 27 MHz clock input 13. Single 3.3 V power supply 14. Firmware upgradeable 15. EEPROM interface 16. Pb-free, RoHS Compliant ► Block Diagram 3-10 © Hyosung TNS Inc. All Rights Reserved.
Page 31 Service Manual Chapter3. User Handling Unit ► Pin Assign +3V3 +3V3 CN24 LnRESET MODEM_nCD MODEM_nDSR M_SPKO(Sound Out) MODEM_nRTS MODEM_RXD MODEM_TXD CN25 MODEM_nRI MODEM_nDTR MODEM_nCTS © Hyosung TNS Inc. All Rights Reserved. 3-11...
Page 32: Cortex Mainboard
1 Port (Supported RGB 16bit through I/O Board) HDMI LVDS AC97 1 EA GPIO 4 bit 1 Port I2C I/F Vibration motor Camera I/F ITU R BT-656 Dimension Dimension 100 X 75 3-12 © Hyosung TNS Inc. All Rights Reserved.
Page 35: Mini Hub Board
- Inner Voltage: DC 3.3V : LM1117MPX-3.3V (Load Regulation ±0.4%, Line Regulation ±0.4%) : uPD720114 Controller power supported 5) Individual Overcurrent Detection supported - Operated when more than 500mA per device port used. © Hyosung TNS Inc. All Rights Reserved. 3-15...
Page 37 Service Manual Chapter3. User Handling Unit 2) Bottom Side 5. External Interface Connector 1) Input Power (CN1) 2) Host (CN3) 3) Device (CN2, CN4, CN5, CN6) © Hyosung TNS Inc. All Rights Reserved. 3-17...
Page 38: Encryption Pin Pad
Serial Communication during OFF USB/Serial Boot firmware download is Common for OPEN available for CLOSE. USB/Serial Common for Power Connector USB/Serial Common for Serial Connector USB/Serial Common for CN10 USB Connector USB/Serial 3-18 © Hyosung TNS Inc. All Rights Reserved.
Page 39: Common Occurred Problem List
1. If LED1 is off, check the cable connection to see if the power supply is okay. 2. If LED1 is on and LED2 is off, it means EPP is in abnormal operation. Therefore, replace the EPP. © Hyosung TNS Inc. All Rights Reserved. 3-19...
Page 40 Short Circuit Protection ........................... 4-4 Environmental Requirement ........................... 4-5 Temperature Range ..........................4-5 Humidity ..............................4-5 Vibration ..............................4-5 Ground Leakage Current ......................... 4-5 Reliability ..............................4-5 Dielectric Strength ........................... 4-6 Insulation Resistance ..........................4-6 © Hyosung TNS Inc. All Rights Reserved. Chapter4-I...
Page 41: Chapter4. Power Supply
Input Line Current & Power Factor (P.F.) ► At Full load AC input Input line current P.F.@ Full Load P.F.@ Pin=75W < 1.5Amps –rms 110V > 0.95 > 0.9 < 1Amps –rms 220V > 0.9 > 0.85 © Hyosung TNS Inc. All Rights Reserved.
Page 42: Output Electrical Requirements
2. Voltages and ripple are measured at the load side of mating connectors with a 0.1 uF onolithic ceramic capacitor paralleled by a 10 uF electrolytic capacitor across the measuring terminals. 3. RIPPLE & NOISE test condition : Bandwidth 20MHz 4. +24V PEAK LOAD time does not exceed 0.5mS © Hyosung TNS Inc. All Rights Reserved.
Page 43: Load Capacity Specifications
+24V Load for Test Temperature ► +24VLOAD FOR TESTTEMPERATURE (+12V & +5V @Fullload of “Loading Table for Efficiency Measurements”) S+5V Signal Specification ► +5V Signal Specification (@Full load of “Loading Table for Efficiency Measurements”) © Hyosung TNS Inc. All Rights Reserved.
Page 44: Apply Extra Outlet
The power supply shall return to normal operation after the short circuit has been removed and the power switch has been turned off for no more than 5 seconds. © Hyosung TNS Inc. All Rights Reserved.
Page 45: Environmental Requirement
► The power supply ground leakage current shall be less than 3.5mA. Reliability ► The power supply reliability, when calculated by MIL-HDBK-217;latest revision, are exceed 300,000 hours with all output at Typical load and an ambient temperature of 25℃. © Hyosung TNS Inc. All Rights Reserved.
Page 46: Dielectric Strength
CUTOFF CURRENT: 10mA PRI -F.G AC 1800V Insulation Resistance Division Test Point Test Input Voltage Test Condition PRI –SEC During Of Test: DC 500V Insulation 1 minute Resistance Insulation RES: PRI -F.G DC 500V ≥10Mohm © Hyosung TNS Inc. All Rights Reserved.
Page 47 Cable Connection Diagram ........................5-52 CDU21 ................................5-53 Overview ..............................5-53 Disassembly & Reassembly ........................5-56 Module Disassembly ........................5-56 Electronic Parts Disassembly ......................5-61 PCBA Disassembly ......................... 5-61 Sensor Disassembly ....................... 5-63 © Hyosung TNS Inc. All Rights Reserved. Chapter5-I...
Page 48 Actuator Disassembly ......................5-72 Oiling Standard ............................5-77 Cleaning Standard ..........................5-78 Setting Specifications ..........................5-79 Cable Connection Diagram ........................5-80 Chapter5-II © Hyosung TNS Inc. All Rights Reserved.
Page 50 Admit up to 1,000 sheets and contain the separation section Cassette Section (partial roller structure of overlap method). After checking the length, interval, skew, and thickness of the Reject Section separated notes, keep the N.G notes. © Hyosung TNS Inc. All Rights Reserved.
Page 51 Separation Type Friction Type Based on Capacity 200sheets new notes Reject Security No Key Quantity Software Detection Count Based on Capacity 1,000sheets new notes Front Access Cassette Loading Direction Front Access Type Detecting Remnants © Hyosung TNS Inc. All Rights Reserved.
Page 52: Disassembly & Reassembly
5. Remove 2 screws (⑦) and disassemble ASSY PULLEY_ID (⑧). 6. Remove 2 screws (⑨) and disassemble ASSY PULLEY_DR (⑩). 7. Remove 1 screw (⑪) and disassemble GEAR Z36W08M10_DR (⑫). 8. Disassemble ASSY GEAR Z28W09M10_ID (⑬). © Hyosung TNS Inc. All Rights Reserved.
Page 53 9. Remove 4 screws (⑭) and disassemble Double Bill Detection Section (⑮). 10. To assemble again, use the reverse order of disassembling. <Note!> Be sure to insert the belt during assembling ASSY PULLEY and Double Bill Detection Section. © Hyosung TNS Inc. All Rights Reserved.
Page 55 4. Remove 2 screws (①) and disassemble holder (⑤) / sensor (③) /sensor (④). 5. To assemble again, use the reverse order of disassembling. <Note!> Be sure to check the position of sensor and assemble it. (Refer to figure below) © Hyosung TNS Inc. All Rights Reserved.
Page 56 4. Remove 2 screws (①) and disassemble holder (⑤) to disassemble sensor (③) and sensor (④) 5. To assemble again, use the reverse order of disassembling. <Note!> Be sure to check the position of sensor and assemble it. © Hyosung TNS Inc. All Rights Reserved.
Page 57 2. Disassemble sensor (2ea, ①) of ASSY MOLD LOWER DOWN. 3. Disassemble cable connector (CS1_A,CS1_B) of SENSOR. 4. To assemble again, use the reverse order of disassembling. <Note!> Be careful for the direction of cable (CS1_A,CS1_B). © Hyosung TNS Inc. All Rights Reserved.
Page 58 3. Disassemble sensor (2ea, ②) as shown in figure. 4. Disassemble the cable connector (CS1_A,CS1_B) of sensor . 5. To assemble again, use the reverse order of disassembling. <Note!> Be careful for the direction of the cable (CS1_A, CS1_B). 5-10 © Hyosung TNS Inc. All Rights Reserved.
Page 59 4. Remove a screw (CS8: ③) and disassemble encoder. Then disassemble the sensor (②) on section B pressing it in the direction of arrow. 5. To assemble again, use the reverse order of disassembling. © Hyosung TNS Inc. All Rights Reserved. 5-11...
Page 60: Motor Disassembly
1. After disassembling cable (M1) on section A, remove 3 screws (①) and disassemble Assy Motor (②) 2. Disassemble GEAR (③) and E-RING (④) from Assy Motor. 3. To assemble again, use the reverse order of disassembly. 5-12 © Hyosung TNS Inc. All Rights Reserved.
Page 61: Solenoid Disassembly
1. Remove 2 screws (①) and disassemble the main cover (②) 2. Disassemble the cable (SOL1) on section A. 3. Disassemble e-ring (③) connected to solenoid and bracket. Then disassemble Assy Solenoid. © Hyosung TNS Inc. All Rights Reserved. 5-13...
Page 62 Chapter5. Cash Dispenser Unit Service Manual 4. Disassemble the solenoid from Solenoid Assy. 5. To assemble again, use the reverse order of disassembly. <Note!> Be careful not to miss the rubber damper. 5-14 © Hyosung TNS Inc. All Rights Reserved.
Page 63: Clutch Disassembly
4. Disassemble ASSY GEAR (③). 5. Remove a screw (④) and disassemble Assy Clutch in the direction of arrow. <Note!> Be careful not to damage section A of above figure during disassembling. © Hyosung TNS Inc. All Rights Reserved. 5-15...
Page 64 6. Unfasten the Set Screw as shown in figure (⑤) and disassemble the clutch. (Please use the hexagon wrench during disassembling.) 7. To assemble again, use the reverse order of disassembling. <Note!> Apply the Loctite 242 on the screw thread before assembling Set Screw. 5-16 © Hyosung TNS Inc. All Rights Reserved.
Page 65: Pcba Disassembly
3. Remove 2 screws (③) and disassemble PCBA. <Note!> Be careful not to damage Section A on the upper part when detaching PCBA. 4. To assemble again, use the reverse order of disassembly. © Hyosung TNS Inc. All Rights Reserved. 5-17...
Page 66: Preventive Maintenance
<Note!> Grease 0.1g is equivalent to about 1.2mm squeezed by grease gun whose inlet is 7mm in diameter. 3. The type of lubricant Type Name Remark Grease(G1) G-501 (White) Grease(G2) ALVANIA EP#1 (Yellow) 5-18 © Hyosung TNS Inc. All Rights Reserved.
Page 67: Lubrication Standard For Each Part
Service Manual Chapter5. Cash Dispenser Unit Lubrication Standard for each part ► Lubrication Standard for each part Part Description Point Type SPRING:GATE_SOLENOID 1 place SPRING:CO-OD35ID45N15 4 places K-ASSY:FRAME_L 1 place K-ASSY:FRAME_R 1 place © Hyosung TNS Inc. All Rights Reserved. 5-19...
Page 68: Cleaning (Inspection)
(4~6 times a round-trip of brush) 2. Remove the foreign substance from the prism surface of separated transmissive sensor (CS1,CS13,CS4) with a cotton swab. Cleaning Cleaning Cleaning Method Remark Point Cycle Prism Cotton Swab 5-20 © Hyosung TNS Inc. All Rights Reserved.
Page 69 1. Remove the foreign substances from the double bill detection lever with a air brush. Cleaning Cleaning Cleaning Point Remark Cycle Method Double Bill Detection Section of the AIR BRUSH Transport Path © Hyosung TNS Inc. All Rights Reserved. 5-21...
Page 70: Parts Replacement
Service Manual Parts Replacement Required Tools for Replacement ► Required Tools Name of Tool Picture + Driver - Driver Number 1.5 + Driver E-LING CLIP LONG NOSE Spring Hook or Pincette Hexagon Wrench 5-22 © Hyosung TNS Inc. All Rights Reserved.
Page 71: How To Replace
<Note!> Assemble 2 screws (M2.5X8). ► Mounting Catch [Section B] in case of Cassette Catch Damage 1. Unfasten a screw (M2.5X8) in case of damage and remove the damaged Catch. Then replace it with new one. © Hyosung TNS Inc. All Rights Reserved. 5-23...
Page 72: Troubleshooting
Chapter5. Cash Dispenser Unit Service Manual Troubleshooting ► How to remove a jam Take out the jammed note pulling the belt as shown in below picture. 5-24 © Hyosung TNS Inc. All Rights Reserved.
Page 73: Cdu-M
Service Manual Chapter5. Cash Dispenser Unit CDU-M Appearance/Functional Diagram ► The following figures show the three sectional diagrams of the CDU. CDU is 623.00mm (24.53inch) high and 303.00 mm (11.93inch) wide. © Hyosung TNS Inc. All Rights Reserved. 5-25...
Page 74: Cassette
Chapter5. Cash Dispenser Unit Service Manual Cassette ► The following figures show three sectional diagrams of the cassette. Cassette is 137.50mm (5.41inch) high, 217.00mm (8.54inch) wide and 342mm (13.46inch) long. 5-26 © Hyosung TNS Inc. All Rights Reserved.
Page 75: Actuator Diagram
Service Manual Chapter5. Cash Dispenser Unit Actuator Diagram ► Six actuators are used. The following figure shows their location. GATE SOLENOID 2 MAIN MOTOR GATE SOLENOID 1 RJ BIN CASSETTE#1 CASSETTE#2 CASSETTE#3 © Hyosung TNS Inc. All Rights Reserved. 5-27...
Page 76: Sensor Diagram
Sensor Diagram ► The following figure shows the location of 29 sensors in this system. <Note!> A = Sensor far from the board. B = Sensor close to the board. Front View 정면도 5-28 © Hyosung TNS Inc. All Rights Reserved.
Page 77: Module And Sensor Replacement
The CDU contains a total of 28 sensors including 20 returning path sensors, 1 gate operation detection sensor, 3 cassette position detection sensors, 3 remaining note detection sensors and 1 encoder sensor. © Hyosung TNS Inc. All Rights Reserved. 5-29...
Page 78 4. From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the sensor which will be replaced. 5. Replace the sensor. 6. Assemble the unit in the reverse order - 4~1. 5-30 © Hyosung TNS Inc. All Rights Reserved.
Page 79 4. From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the sensor which will be replaced. 5. Replace the sensor. 6. Assemble the unit in the reverse order - 4~2. © Hyosung TNS Inc. All Rights Reserved. 5-31...
Page 80 5. Replace the sensor. 6. Assemble the unit in the reverse order - ④~①. Make sure to fasten the spacer and the screw end is not protruding out to the other side of the bracket. 5-32 © Hyosung TNS Inc. All Rights Reserved.
Page 81 3. Remove the sensor bracket. 4. Remove the M3 sensor fastening screws from the removed sensor bracket. 5. Replace the sensor. 6. Assemble the unit in the reverse order - 4~1. © Hyosung TNS Inc. All Rights Reserved. 5-33...
Page 82 5. Replace the sensor. 6. Assemble the unit in the reverse order - 4~1. Make sure to fasten the spacer and the screw end is not protruding out to the other side of the bracket. 5-34 © Hyosung TNS Inc. All Rights Reserved.
Page 83 3. Remove the sensor bracket. 4. Remove the M3 sensor fastening screws of the sensor to replace from the removed sensor bracket. 5. Replace the sensor. 6. Assemble the unit in the reverse order - 4~1. © Hyosung TNS Inc. All Rights Reserved. 5-35...
Page 84 6. Assemble the unit in the reverse order - 4~1. Make sure to fasten the spacer and the s crew end is not protruding out to the other side of the bracket. 5-36 © Hyosung TNS Inc. All Rights Reserved.
Page 85 5. Replace the sensor. 6. Assemble the unit in the reverse order - 4~1. Make sure to fasten the spacer and the screw end is not protruding out to the other side of the bracket. © Hyosung TNS Inc. All Rights Reserved. 5-37...
Page 86 5. Assemble in the reverse order - 3~1. <Note!> When reassembling the CS3, pull the solenoid and adjust the detection bracket to the center of the sensor while the screw is still loose. Then, tighten the screw. 5-38 © Hyosung TNS Inc. All Rights Reserved.
Page 87 4. To insert the sensor, insert the part ① first, then press part ② to lock. 5. Assemble in the reverse order - 3~1. <Note!> Make sure that the sensor always faces towards the center of the encoder shaft as shown in the following figure. © Hyosung TNS Inc. All Rights Reserved. 5-39...
Page 88 4. Remove the MP3 sensor screws (2 places each) from the removed sensor bracket. 5. Replace the sensor. 6. Assemble the unit in the reverse order - 4~1. <Note!> Adjust the cassette position when mounting it until a click sound is heard. 5-40 © Hyosung TNS Inc. All Rights Reserved.
Page 89 <Note!> Adjust the sensor by running the variable resistance so that it generates a current below 1.0V if there is cash available and above 3.0V if no cash is available. © Hyosung TNS Inc. All Rights Reserved. 5-41...
Page 90: Module Replacement
3. Remove the board M3 screws (4 places in the main board, 8 places in the FM board (6 screws, 2 jack posts) and 2 places in the DC board). 4. Replace the board. 5. Assemble in the reverse order – 4 ~ 1. 5-42 © Hyosung TNS Inc. All Rights Reserved.
Page 91 2. Remove the power cable from the main motor. 3. Unscrew the main motor fixing screws (M5, 4 places). 4. Remove the main motor assembly and replace it. 5. Assemble in the reverse order – 4 ~ 1. © Hyosung TNS Inc. All Rights Reserved. 5-43...
Page 92 3. Unscrew the solenoid bracket screws (M4, 2 places). 4. Unscrew the solenoid fixing screws (M4, 4 places). 5. Assemble in the reverse order – 4 ~1 after replacing a solenoid assembly. Adjust the gate according to the standard. 5-44 © Hyosung TNS Inc. All Rights Reserved.
Page 93 2. Remove the M4 screw (1 pace) and E-Ring to remove the clutch as shown in the above figure. Then, remove the M4 screws (3 places) as shown in the figure below. © Hyosung TNS Inc. All Rights Reserved. 5-45...
Page 94 When replacing the clutch assembly, adjust the tension pulley so that belt tension is about 100g to the direction and about 200g ~ 300g to the direction when the timing belt is pressed by about 3mm (use the tension gauge). 5-46 © Hyosung TNS Inc. All Rights Reserved.
Page 95: Adjustment Standard
M3 STOP SCREW GATE SOLENOID ADJUSTMENT GATE BRACKET When the gate is pulled When the gate is released GATE를 당겼을 때 GATE를 놓았을 때 4. Fix the solenoid M4 screws (2 places). © Hyosung TNS Inc. All Rights Reserved. 5-47...
Page 96 <When Solenoid is Pulled> When the gate 2 is CS2T SENSOR GATE2 (놓았을 때) SUPPORTER released When the gate 2 is pulled GATE2 (당겼을 때) Over 3mm BELT SUPPORTER < When Solenoid is Released> 5-48 © Hyosung TNS Inc. All Rights Reserved.
Page 97: Oiling Standard
Oiling Note separate Initial assembly gear Albania Grease EP1 Oiling teeth surface GATE BUSH GATE SPRING HOOK TENSION PULLEY GEAR SUPPORT SPRING HOOK NOTE SEPARATE ASSEMBLY GEAR TEETH SURFACE GEAR TEETH SURFACE © Hyosung TNS Inc. All Rights Reserved. 5-49...
Page 98: Cleaning Standard
Main Body CS3 / CS8 soft brush CS7 / CS7 / CS17 CS6 / CS16 / CS26 Guide entrance Remove the foreign Note separate Roller objects and dust using a ASS’Y soft brush 5-50 © Hyosung TNS Inc. All Rights Reserved.
Page 99: Setting Specifications
3. FM B/D DIP S/W Specifications FM B/D DIP S/W Remark 2 CASSETTE #1, #6, #7 : ON Default 3 CASSETTE #2, #4, #6 : ON Default (Mounting 2 Cassettes) (Mounting 3 Cassettes) © Hyosung TNS Inc. All Rights Reserved. 5-51...
Page 100: Cable Connection Diagram
Sensor Unit Motor, Clutch, Solenoid Additional Sensor Unit RS-232C Comm. PLD Download POWER (VCC, +12V, +24V, GND) DIP S/W signal DC/DC Power Unit CN10 FM B/D Connection Unit CN12 2 Sheet I/F 5-52 © Hyosung TNS Inc. All Rights Reserved.
Page 102 Admit up to 1,000 notes and contain the separation section Cassette (partial roller structure of overlap method). After checking the length, interval, skew, and thickness of the Reject Section separated notes, keep the N.G notes. 5-54 © Hyosung TNS Inc. All Rights Reserved.
Page 103 Capacity 58 mm based on new notes Reject Security No Key Quantity Software Count Detection About 1,000 Capacity 123 mm notes based on new notes Cassette Loading Direction Front Access Detecting Remnants © Hyosung TNS Inc. All Rights Reserved. 5-55...
Page 104: Disassembly & Reassembly
Disassembly & Reassembly Module Disassembly ► Disassembly of Main Body and Feed Module 1. Turn off the power before disassembly. 2. Remove Cassettes. 3. Remove 2 screws (①) and disassemble main cover (②). 5-56 © Hyosung TNS Inc. All Rights Reserved.
Page 105 Service Manual Chapter5. Cash Dispenser Unit 3. Disconnect the cable connector CN10 (③) 4. Release the M4 screw (④) to remove the timing belt (⑤). © Hyosung TNS Inc. All Rights Reserved. 5-57...
Page 107 Chapter5. Cash Dispenser Unit ► Disassembly of Double Bill Detection Section 1. Disassemble the main cover. (Refer to Disassembly of MB and FM) 2. Disconnect the cable connector CS5. 3. Remove M4 screws. (4 places) © Hyosung TNS Inc. All Rights Reserved. 5-59...
Page 109: Electronic Parts Disassembly
1. Disassemble the main cover. (Refer to Module Disassembly) 2. Disconnect the cable assembly. (CN1, CN2, CN10) 3. Remove 4 screws (②) and disassemble main board. 4. To assemble again, use the reverse order of disassembly. © Hyosung TNS Inc. All Rights Reserved. 5-61...
Page 110 2. Disassemble the FM cover. 3. Disconnect the cable assembly. (CN1, CN3, CN4) 4. Remove 4 screws (④) and disassemble FM Board. 5. To assemble again, use the reverse order of disassembly. 5-62 © Hyosung TNS Inc. All Rights Reserved.
Page 111: Sensor Disassembly
Service Manual Chapter5. Cash Dispenser Unit Sensor Disassembly ► Location Map of Sensor <Note!> A = Sensor far from the board. B = Sensor close to the board. © Hyosung TNS Inc. All Rights Reserved. 5-63...
Page 112 4. Remove the sensor bracket. 5. From the removed sensor bracket, remove the M3 screw of the sensor which will be replaced. 6. Replace the sensor. 7. Assemble the unit in the reverse order - 5~1. 5-64 © Hyosung TNS Inc. All Rights Reserved.
Page 113 4. Remove the sensor bracket. 5. From the removed sensor bracket, remove the M3 screw of the sensor which will be replaced. 6. Replace the sensor. 7. Assemble the unit in the reverse order - 5~1. © Hyosung TNS Inc. All Rights Reserved. 5-65...
Page 114 5. Remove the sensor bracket. 6. From the removed sensor bracket, remove the M3 screw of the sensor which will be replaced. 7. Replace the sensor. 8. Assemble the unit in the reverse order - 6~1. 5-66 © Hyosung TNS Inc. All Rights Reserved.
Page 115 4. Remove the sensor bracket. 5. From the removed sensor bracket, remove the M3 screw of the sensor which will be replaced. 6. Replace the sensor. 7. Assemble the unit in the reverse order - 5~1. © Hyosung TNS Inc. All Rights Reserved. 5-67...
Page 116 5. From the removed sensor bracket, remove the M3 screw of the sensor which will be replaced. 6. Replace the sensor. 7. Assemble the unit in the reverse order - 5~1. <Note!> Be sure to check the position of sensor and assemble it. (Refer to figure below) 5-68 © Hyosung TNS Inc. All Rights Reserved.
Page 117 7. Assemble in the reverse order - 5~1. <Note!> When reassembling the CS3, pull the solenoid and adjust the detection bracket to the center of the sensor while the screw is still loose. Then, tighten the screw. © Hyosung TNS Inc. All Rights Reserved. 5-69...
Page 118 5. Press the part② of the sensor gently as shown in the figure below to remove the lock and sensor. 6. To insert the sensor, insert the part③ first, and then press part② to lock. 7. Assemble in the reverse order - 5~1. 5-70 © Hyosung TNS Inc. All Rights Reserved.
Page 119 5. Remove the M3 screws (2 places each) from the removed sensor bracket. 6. Replace the sensor. 7. Assemble the unit in the reverse order - 5~1. <Note!> Adjust the cassette position when mounting it until a click sound is heard. © Hyosung TNS Inc. All Rights Reserved. 5-71...
Page 120 1. Disconnect the cable (M1), then remove 4 screws (①) and disassemble Motor (②) 2. Disassemble GEAR (③) and E-RING (④) from Assy Motor. 3. To assemble again, use the reverse order of disassembly. 5-72 © Hyosung TNS Inc. All Rights Reserved.
Page 121 3. Disassemble e-ring (2) connected to solenoid and bracket. Then disassemble solenoid assembly. 4. Disassemble the solenoid from Solenoid assembly. 5. To assemble again, use the reverse order of disassembly. <Note!> Be careful not to miss the rubber damper. © Hyosung TNS Inc. All Rights Reserved. 5-73...
Page 122 The gate is at least 1.5mm away from the shaft when you pull or release the gate as shown in the below figure. If there is no gap, please adjust the gate position 5-74 © Hyosung TNS Inc. All Rights Reserved.
Page 123 Service Manual Chapter5. Cash Dispenser Unit ► Clutch Assembly 1. Adjust the tension pulley to loosen the timing belts 2. Remove the spring and e-ring to remove the clutch. © Hyosung TNS Inc. All Rights Reserved. 5-75...
Page 124 When replacing the clutch assembly, adjust the tension pulley so that belt tension is about 100g to the direction and about 200g ~ 300g to the direction when the timing belt is pressed by about 3mm (use the tension gauge). 5-76 © Hyosung TNS Inc. All Rights Reserved.
Page 125 Albania Grease Initial gear teeth Oiling surface Gate spring Albania Grease Initial hook Oiling Gear support Albania Grease Initial spring hook Oiling Note separate Albania Grease Initial assembly gear Oiling teeth surface © Hyosung TNS Inc. All Rights Reserved. 5-77...
Page 126 CS13D,T objects and dust using a Main Body CS3 / CS8 soft brush CS7 / CS17 Guide entrance Remove the foreign Note separate Roller objects and dust using a ASS’Y soft brush 5-78 © Hyosung TNS Inc. All Rights Reserved.
Page 127 Double Detect Sensor – 1 Lever Double Detect Sensor – 2 Lever Sensor Check Mode Default Test Mode Online Mode Unused Unused Unused Unused 2. Main B/D Dip S/W Default Setting 3. FM B/D Dip S/W Setting © Hyosung TNS Inc. All Rights Reserved. 5-79...
Page 128 COM I/F (RS-232C) Debug Port (RS-232C) Debug Port (ISP) POWER (+24V, +12V, +5V, GND) JTAG (Debug) PLD Download CN10 FM BD I/F Conn. CN11 Sensors for Rear-type Unit CN12 2 notes check Sensor 5-80 © Hyosung TNS Inc. All Rights Reserved.
Page 129 Functional Description ............................ 6-5 Mechanical Adjustment ........................... 6-7 Preventive Maintenance ..........................6-9 Cleaning ..............................6-10 Lubrication ............................. 6-11 Removal/Installation Procedure for Field Technician..................6-15 Sensor Replacement ..........................6-17 Sub-assembly Replacement ......................... 6-19 © Hyosung TNS Inc. All Rights Reserved. Chapter6-I...
Page 130: Chapter6. Receipt Printer
Outlet Assembly. Outlet Assembly has a long transport section which enables landscape printing. It is also easy to maintain or repair in case of receipt jams because of its open structure. © Hyosung TNS Inc. All Rights Reserved.
Page 132: Basic Specifications
Exterior Type of Paper Setting Semi-Auto loading Type of Receipt Dispensed separately Dispensing END Detection Function Based on 1 About 4,100 transactions/roll Number of Transaction transaction = 101mm (Φ180) (thin type: 55g paper) © Hyosung TNS Inc. All Rights Reserved.
Page 133: Specifications Of Dip S/W
Specifications of DIP S/W ▶ DIP S/W DIPS/W Function Setting Reserved Reserved Setting whether or not to use black mark paper ► LED Status Function Check the power availability STATUS LED(OFF-Line = OFF , On-Line=On, Error=Blink © Hyosung TNS Inc. All Rights Reserved.
Page 134: Functional Description
- Print Start (Thermal Printing Head Fire) - Black Mark Start and Stop - Cutting 3. Ejecting - Releasing the cut paper respectively ► Layout of sensor and actuator ► Distance between sensor and actuator roller (Approximately) © Hyosung TNS Inc. All Rights Reserved.
Page 135 The major detection functions of the above sensors and electromagnetic components include paper empty check by section, checking the status of “cutting” using the cutter position switch, OPEN/CLOSE detection of the TPH cover, and detection of the TPH overheating and paper jams. © Hyosung TNS Inc. All Rights Reserved.
Page 136: Mechanical Adjustment
► When disassembling or assembling any components or assemblies in the field, it is essential to follow the proper adjustment specifications recommended by Hyosung. Performing the correct adjustment can have a critical impact on the lifespan of the component. If the adjustment is incorrect, the problem may not appear during the initial testing, but the lifespan of the component can be shortened considerably.
Page 137 4) For easy adjustment, remove the part or the assembly. When reassembling them, check again all related adjustment influenced by this work. 5) For the rattling noise of link cover, perform the adjustment in the direction which the related behavior occurs less. © Hyosung TNS Inc. All Rights Reserved.
Page 138: Preventive Maintenance
Cleaning Check Adjustment Lubrication Note Cycle Item Sensor Check & Every 6 Cleaning months Transport Path Every 6 Cleaning months Feeding Motor Every 6 Gear Inspection months & Lubrication TPH & Platen Every 6 Cleaning months © Hyosung TNS Inc. All Rights Reserved.
Page 139: Cleaning
For repairing the Receipt Printer, do not forget to place it on the flat surface. There must be no shaking or interventions from other objects. 6-10 © Hyosung TNS Inc. All Rights Reserved.
Page 140: Lubrication
1) The lubrication amount of 15mg is equivalent to a single drop by a lubricating tool 0.8 ~1.2 mm in diameter and 30mm in length. 2) Grease 0.1g is equivalent to 12mm squeezed by Grease gun 7mm in a diameter. © Hyosung TNS Inc. All Rights Reserved. 6-11...
Page 141 AREAS NOT SPECIFIED IN THIS DOCUMENT, DOES NOT REQUIRE LUBRICATION. MAKE SURE Belts, Print head, Micro Switches, Timing Gears and Drive Rollers IN THE SPR ARE “NOT” CONTAMINATED WITH ANY LUBRICANT. THIS MAY DAMAGE OR CHANGE THE FUNCTIONALTY OF THE COMPONENT. 6-12 © Hyosung TNS Inc. All Rights Reserved.
Page 142 1. Lubrication point 1- Spring Hook Lubrication Lubrication Lubrication Part Name Cycle Note Point Type Amount Spring Hook SPRING: and Bracket 2places ROLLER Loop SPRING: Spring Hook SUPPORT_UP and Bracket 2places PER GUIDE Loop © Hyosung TNS Inc. All Rights Reserved. 6-13...
Page 143 2. Lubrication Point 2 - Gear Lubrication Lubrication Lubrication Part Name Cycle Note Point Type Amount ROLLER:PHI28. Between Gear 1place 9X10:TPH and Gear Between Gear IDLE_2 1place and Gear STEP_PM20S- Between Gear 1place 020-ZKY8 and Gear 6-14 © Hyosung TNS Inc. All Rights Reserved.
Page 144: Removal/Installation Procedure For Field Technician
► For repair of the assembly, it is easy to disassemble the printer into 3 assemblies as shown below, 1. How to easily take apart the Assembly 1 72881301 ASSY:OUTLET BODY 7320000123 ASSY: 45682601 BRKT: TPH_SUPPORT TPH_SUPPORT_2 © Hyosung TNS Inc. All Rights Reserved. 6-15...
Page 145 (3). 2. Unfasten the screws (6) to separate the TPH assembly & TPH support bracket (2, 4). 3. Unfasten the screws (7) to separate the Outlet & TPH assembly (1, 2). 6-16 © Hyosung TNS Inc. All Rights Reserved.
Page 146: Sensor Replacement
3. Disconnect the connector connected to the PCBA on Main Frame. 4. To assemble again, use the reverse order. <Note!> Refer to the highlighted part by the blue circle in the below picture. © Hyosung TNS Inc. All Rights Reserved. 6-17...
Page 147 1. Remove the screw (3) and separate the sensor from the MS3 sensor bracket (2, BRKT : JAM_SENSOR). And then replace it as new one. <Note!>: Refer to the highlighted part by the blue circle in the below picture. 6-18 © Hyosung TNS Inc. All Rights Reserved.
Page 148: Sub-Assembly Replacement
PCB before disconnecting. Match the Pin configuration when re- assembling the FFC Cable to the Control Board. <Note!> Insert HEAD OPEN LEVER into the interference evacuation zone when assembling TPH and TPH_SUPPORT. © Hyosung TNS Inc. All Rights Reserved. 6-19...
Page 149 Part Number Replacement Cycle Note TPH Assembly 7320000123 every fifth year 70km ►Guide Replacement 45424101 GUIDE:SPR_UPPER 1. Lift up the spring (see VIEW “A” in the above picture) and replace the guide. 6-20 © Hyosung TNS Inc. All Rights Reserved.
Page 150 <Note!> Refer to the highlighted part by the blue circle in the picture below. ► Motor Replacement 44610302 SCR:M2X6 (x2ea) 56405701 MOTOR: PM20S-020- ZKY8 1. Remove the screws (2ea, 1) and replace the motor. © Hyosung TNS Inc. All Rights Reserved. 6-21...
Page 151 <Note!> Refer to the highlighted part by the blue circle in the below picture. ► Control Board Replacement 1, 2 ASSY:OUTLET, TPH 44660306 SCR:BH:M3X6 (x4ea) MAIN BODY 4605000255 COVER:PCBA 1. Remove the screws (4) and separate PCBA (Control Board) from the body (3). 6-22 © Hyosung TNS Inc. All Rights Reserved.
Page 152 SPRING: 43252802 SPRING: SUPPORT_UPPER_ ROLLER_RIGHT GUIDE_LEFT 1. Replace the spring assembled on the ASSY:OUTLET referring to above picture. 2. After replacing the spring, be sure to perform the lubrication. (Refer to “Lubrication”) © Hyosung TNS Inc. All Rights Reserved. 6-23...

HYOSUNG MONiMAX2800SE Service Manual

Table of Contents

Chapter 2 System Configuration

Chapter 3 User Handling Unit

Chapter 4 Power Supply

Chapter 5 Cash Dispenser Unit

Chapter 6 Receipt Printer

Quick Links

Chapters

Troubleshooting

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Summary of Contents for HYOSUNG MONiMAX2800SE

Table of Contents