CYBEX CI-ABBA Assembly Instructions Manual

Abdominal / back extension

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Ion Series Abdominal / Back Extension
Assembly Instructions
CI-ABBA
Part Number
1017130-0001 AA

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Table of Contents
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Summary of Contents for CYBEX CI-ABBA

  • Page 1 Ion Series Abdominal / Back Extension Assembly Instructions CI-ABBA Part Number 1017130-0001 AA...
  • Page 3 Corporate Headquarters Columbia Centre III, 9525 Bryn Mawr Avenue, Rosemont, Illinois 60018 • U.S.A. 847.288.3300 • FAX: 847.288.3703 Service phone number: 800.351.3737 (toll-free within U.S.A., Canada) Global Website: www.lifefitness.com International Offices AMERICAS United Kingdom All Other EMEA Countries and Distributor Business EMEA* North America Life Fitness UK LTD...
  • Page 4 User and Service Documents Link https://lifefitness9512.zendesk.com/hc/en-us https://www.lftechsupport.com/web/document-library/documents Additional information is available online using the links above. ‫أ علاه‬ ‫إل ر إبط‬ ‫باستخدإم‬ ‫إ لإ ن تر نت‬ ‫على‬ ‫إضافية‬ ‫معلومات‬ ‫تتوفر‬ 点击上面的链接可在线获取更多信息。 Flere oplysninger er tilgængelige online gennem linket ovenfor. Bijkomende informatie is online beschikbaar via bovenstaande link.
  • Page 5: Table Of Contents

    © Copyright 2021, Life Fitness, LLC. All Rights Reserved. Life Fitness, Hammer Strength, Cybex, ICG and SCIFIT are registered trademarks of Life Fitness, LLC and its affiliated companies and subsidiaries. Brunswick and related trademarks used under license from Brunswick Corporation. Disclaimer: Images and specifications are current as of the date of publication and are subject to change.
  • Page 6: Safety Information

    Safety Safety Information It is the sole responsibility of the purchaser of Life Fitness Family of Brands products to read the owner’s manual and warning labels and instruct all individuals, whether they are the end user or supervising personnel, on proper usage of the equipment. UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT.
  • Page 7: Product Labels

    • Before use, examine all accessories approved for use with the Life Fitness Family of Brands equipment for damage or wear. Selectorized • Use only weight selector pins supplied by seller on weight stacks. Substitutes are forbidden. • Fully insert weight selector pins. Partial insertion can cause weights to fall unexpectedly. •...
  • Page 8: Label Locations

    Label Locations Item Description Qty. Multilingual Label with General Warning Serial Number Page 6 of 38...
  • Page 9: Assembly

    Rear Shroud Label, Weight Stack Tube Cap Top Cap Tower Hardware Kit Item Description Qty. Tower Hardware Kit, CI-ABBA Hole Plug, 8.7 mm Hole Plug, ½" Grommet Shroud Retainer Bushing Screw, 8 x ¾" Phillips Screw, M10 x 1.5, 55mm Nut, M10 x 1.5, Hex Nylock...
  • Page 10 Tower Hardware Kit Front Shroud Kit Components Item Description Qty. Front Shroud, Left Front Shroud, Right Bottom Cap Front Shroud Kit Hardware Kit Item Description Qty. Front Shroud Hardware Kit Screw, M4.2 x 0.7, Phillips Screw, M10 x 1.5, 20mm Washer, Flat 3/8"...
  • Page 11 Weight Stack (Weight Plates) (12) Hardware Kit Item Description Qty. Hardware Kit, CI-ABBA Nut, M10 x 1.5, Hex Nylock Nut, M10, Hex Jam Nut, M16, Hex Jam Washer, Flat 3/8" Washer, Fender 3/8" Screw, M6, HCS, 50mm Screw, M10 x 1.5, 25mm Screw, M10 x 1.5, 30mm...
  • Page 12: Tools Required

    Item Description Qty. Hole Plug, 1" Spacer, .403" Spacer, .653" Shim Hardware Kit Tools Required • 7/16" Wrench • 10 mm Wrench • 17 mm Wrench • 7 mm Allen wrench • 8 mm Allen wrench • 10 mm Socket wrench •...
  • Page 13: Assembly Procedure

    Assembly Procedure Two people will be required for this procedure. TIP: Read and understand all instructions thoroughly before assembling this unit. Check all items carefully. If there is damage, see the Customer Service section of this manual for proper procedure to return, replace, or reorder parts. Assemble Frame Components 1.
  • Page 14 4. Install screws, washers, and locknuts securing the main frame assembly to the base frame assembly and cross brace using an 8mm Allen wrench and a 17mm wrench. Item Description Qty. Main Frame Assembly Base Frame Assembly Cross Brace Screw, M10 x 1.5, 120mm Washer, Flat 3/8"...
  • Page 15 2. Slide increment weight guide rods through the top of the tower frame and down through the clips in the increment weight. Place increment weight guide rods into holes at the bottom plate of the tower frame. Item Description Qty. Increment Weight Guide Rod Increment Weight 3.
  • Page 16 5. Route cable up through the top of the tower frame and down through the side tube of the frame. Item Description Qty. Cable 6. Install screws, washers, spacers, and nuts securing the pulleys to the top of the tower frame using an 8mm Allen wrench and 17mm wrench.
  • Page 17 8. Starting at the top, press the shroud retainers into the rear shroud securing it to the tower frame. Item Description Qty. Shroud Retainer Rear Shroud 9. Install screws and washers securing the bottom cap to the bottom of the tower frame using an 8mm Allen wrench. Item Description Qty.
  • Page 18 10. Install screws and shroud retainer grommets into the side tubes of the tower frame using a Phillips screwdriver. Item Description Qty. Grommet, Shroud Retainer Screw, M4.2 x 0.7, Phillips Tighten hardware to 10-13 in-lb (1.1-1.5 Nm). 11. Slide weight stack cushions onto the guide rods. 12.
  • Page 19 13. Lean guide rods outwards and slide weight stack down guide rods onto weight stack cushions. Slide head plate assembly down guide rods and onto weight stack. Item Description Qty. Guide Rod Housing Spring Guide Rod Head Plate Assembly Weight Stack (Weight Plates) (12) 14.
  • Page 20 16. Thread cable end through the jam nut and into the head plate bayonet. See Cable Handling Guide for details. Item Description Qty. Cable Nut, M16 Hex Jam Head Plate Bayonet NOTE: Check proper thread engagement. To do so, attempt to pass a 7mm Allen wrench through the portal in the head plate bayonet.
  • Page 21 20. Slide the carriage bolt to the end of the slot in the lower pulley assembly using a 17mm wrench. Item Description Qty. Carriage Bolt, M10 x 1.5, 50mm Tighten hardware to 20-25 ft-lb (27.1-33.9 Nm). 21. Install screws and washers securing the lower pulley assembly to the tower frame using an 8mm Allen wrench. Item Description Qty.
  • Page 22 Install Work Arm Assembly 1. Slide .653" spacers and input arm assembly with pulleys onto the pivot shaft. Item Description Qty. Input Arm Assembly with Pulleys Pivot Shaft Spacer, .653" 2. Slide detent arm assembly and .653" spacer onto the pivot shaft. Item Description Qty.
  • Page 23 4. Slide handle arm assembly and .403" spacer onto the pivot shaft. Item Description Qty. Handle Arm Assembly Spacer, .403" 5. Wrap bungee cord around the work arm assembly to hold the arm assemblies together. Item Description Qty. Bungee Cord NOTE: Position the pivot shaft so that the flat side is facing down before lowering the work arm assembly into the base frame assembly.
  • Page 24 6. Place pivot shaft in the work arm assembly into the slots on the base frame assembly. Item Description Qty. Work Arm Assembly Base Frame Assembly NOTE: Make sure the pivot shaft is fully seated down into both slots before tightening down the bolts, to eliminate the possibility of adding any unnecessary loose play.
  • Page 25 Cable Routing 1. Route cable through pulley brackets on the base frame assembly and up through the pulley bracket on the input arm assembly with pulleys. 2. Thread cable end through the jam nut and into the rod end bearing a minimum of 12mm. Item Description Qty.
  • Page 26 3. Install screw securing the rod end bearing to the input arm assembly using an 8mm Allen wrench. Item Description Qty. Rod End Bearing Screw, M10 x 1.5, 35mm Input Arm Assembly Tighten hardware to 20-25 ft-lb (27.1-33.9 Nm). Page 24 of 38...
  • Page 27 Install/Remove Optional Shims The objective of installing/removing shims is to get the detent arm assembly as close to vertical as possible, to remove play between the input arm assembly with pulleys and detent arm assembly, and to remove play between the input arm assembly and detent arm assembly.
  • Page 28 3. To bring the input arm assembly and detent arm assembly closer or bring the detent arm assembly towards the rear of the machine: a. Lean the input arm assembly towards the front of the machine. b. Remove screws and washers securing the bumper to the base frame assembly using a Torx screwdriver. Item Description Qty.
  • Page 29 Install Front and Top Caps 1. Set front shrouds into the bottom cap. Install screws securing the front cap to the tower frame using a 10 mm wrench. Item Description Qty. Front Cap Front Shroud, Left Front Shroud, Right Screw, M6, HCS, 50 mm Tighten hardware to 10-13 in-lb (1.1-1.5 Nm).
  • Page 30 5. Press top cap down into the holes at the top of the tower frame. 6. Select the appropriate language from the multilingual label sheet. Remove backing from multilingual label and apply to the left and right slots in the front cap. Item Description Qty.
  • Page 31: Product Information

    Product Information Specifications Machine Weight: 519 lbs. 235 kg. Size (L x W x H): in. = 58 x 45 x 53 cm = 147 x 114 x 135 Live Area (L x W x H): in. = 94 x 69 x 77 cm = 239 x 175 x 196 Max User Weight: 300 lbs.
  • Page 32: Cable Handling Guide

    WARNING: Use of non certified “techs” note: Service warranties may be void if a non-Cybex-certified technician performs service work. Replacement of any strength cables should be performed by a Cybex certified technician.
  • Page 33: Tensioning Cable

    Tensioning Cable Cable should have enough tension so it stays seated into the pulley but not so tight that it pulls the head plate off the weight plate below it. 1. If the head plate has lifted, loosen the jam nuts at the terminations and loosen the threaded plugs a half turn until the head plate comes to rest on the weight plate below.
  • Page 34: Strength Cable Wear Guide

    Strength Cable Wear Guide Replace cable at first sign of any of the following: FRACTURES: Casing can crack or fracture under strains during use. Any crack in the casing merits cable replacement even if no wire rope is exposed. Be especially observant for fractures near the components on the cable assembly - IE.
  • Page 35: Bolt To Floor Guide

    Competitor Product The bolt down guidelines and procedures for Cybex products were determined by the company’s Engineering and Installation Development groups. These guidelines include which anchors to use and positioning of the anchors are required for Cybex product. • Cybex does not have that level of specification or engineering input for competitive product.
  • Page 36: Anchor Types

    3000psi (20 N/mm2) anchor length Pullout Force Cybex specifies Hilti static and dynamic anchors. According to the anchor manufacturer, the recommended design pullout force (in ™ tension) for the specified anchors, when properly installed in cracked concrete, is provided in the side table. This table should be used for reference only;...
  • Page 37: Static Anchor Procedure

    Static Anchor Procedure CAUTION: If it is possible that the length of your bolt will not provide the minimum requirement of 2.5” (63.5mm) of engagement, a longer anchor should be used. 1. Place unit into position to be mounted and cycle unit to set stance. 2.
  • Page 38: Foot Dimensions

    Foot Dimensions Use below image to determine foot specifications. Page 36 of 38...
  • Page 40 Columbia Center III - 9525 Bryn Mawr Ave, Rosemont, IL 60018 • 800-351-3737 • 847-288-3700 • FAX 800-216-8893 www.cybexintl.com...

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Ion series1017130-0001 aa

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