Kohler 10CCOZ61 Service Manual page 42

Problem
ENGINE
Will not
crank (dead)
Battery disconnected
Open wiring, terminal,
TP-5648 8/93
Possible Cause
Controller 10 Amp
supply fuse blown
or improperly
connected
Dead battery
Corroded or loose
battery connections
Defective battery
charging alternator
Loose battery
charging alternator
belt
pin, foil, etc.
Defective starter
Defective starter
solenoid
Defective start/stop
switch
Defective K2, K3,
or K25 relay
Corrective Action
Replace fuse.
If fuse
failure continues,
replace fuse and
troubleshoot DC
circuit and wiring.
Check connections
Check electrolyte level
and specific gravity
(batteries with filler
caps only).
Perform load test
Clean or replace
Replace alternator
Check/tighten or
replace belt
Check continuity
Service or replace
Check continuity of
circuit. Bypass solenoid
using jumper wire. If
starter cranks, replace
solenoid.
Check continuity
Check/replace
defective relay
Reference
Section 7. Engine/
Generator Components
Section 8. Wiring Diagrams
Section 9. Wiring Diagrams
Section 3. Battery
Section 3. Battery
Section 3. Battery
Section 3. Battery
Charging
Section 3. Drive Belt
Section 7. Component
Testing
Section 9. Wiring Diagrams
Engine Service Manual
Section 7. Engine/
Generator Components
Section 9. Wiring Diagrams
Engine Service Manual
Section 7. Component
Testing
Section 9. Wiring Diagrams
Section 7. Engine/Generator
Components Testing
General Troubleshooting 4-3