Cornelius 2 Flavor Training Manual page 40

Quest juice 2 and 4 flavor
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Quest Juice Training Manual
PROBLEM
No water and no con-
centrate, refrigeration
is working
No concentrate dis-
pensed, water only
Warm Drink
Water continuously
drips from nozzle
when in OFF mode
Concentrate warm,
water cold
Publication Number: TP00968
PROBABLE CAUSE
• Freeze-up of water coil in ice
bath
• Black service switch located on
the rear of the cabinet door in OFF
position
• White door switch open
• 6.25 amp fuse inside front elec-
trical box blown
• No output from Transformer
• Defective voltage regulator
board (VRB) located inside front
electrical box
• Defective dispense push button
or portion control board
• Concentrate container not fully
engaged into receptacle on pump
platform
• Dispense/Flush lever in FLUSH
position
Concentrate too cold, not properly
thawed
Defective pump motor
Ambient air around dispenser is
too warm
Excessive demand on dispenser
Dirty condenser coil
Inoperative condenser fan
Defective Ice Bank Control
Loss of refrigerant charge due to
leak in system
Main water solenoid at base of
unit or water solenoid on pump
platform not shutting off tightly
Cabinet fan inoperable
Agitator motor/pump inoperable
or restricted
Loss of refrigerant charge due to
leak in system
- 36 -
REMEDY
• Unplug dispenser and allow 2-4
hours to thaw. Check operation of
agitator motor and ice bank control.
• Refrigeration system may be low
on charge resulting in a deformed ice
bank and freeze-up of the water coil
in the ice bath.
• Turn on switch
• Door switch must be closed in
order to dispense. Check switch
operation and replace if necessary.
• Replace with 6.25, 250VAC slow
blow fuse and test
• Confirm transformer output by of
26VAC +/- 2. Replace transformer if
necessary.
• Measure across the VDC output of
the board. There should be 28VDC
present when the dispense button is
pressed. Replaced VRB if necessary.
• Test and replace if necessary
• Refer to Concentrate Loading sec-
tion of this manual
• Move lever to DISPENSE position
Concentrate should be 35-40°F
(1.7-4.5°C) prior to loading
Replace pump motor
Relocate dispenser
Add water pre-cooler or second dis-
penser
Clean condenser coil
Replace condenser fan motor
Test and replace if necessary
Repair leak and recharge system
Clean solenoid(s), replace parts as
necessary (refer to the Planned
Maintenance Section)
Check/replace fan
Check/replace agitator motor
Repair leak and recharge system
© 2004, IMI Cornelius Inc.

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