Crown GL-30 Installation & Operation Manual

Gas kettles

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Installation & Operation Manual
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury
or death. Read the installation, operating and maintenance instructions thoroughly before installing or
M
R
ANUAL 10156
EV 3 (08/22)
$21.00
Gas Kettles
GL-30
servicing this equipment.
CROWN FOOD SERVICE EQUIPMENT
70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9
Telephone: 919-762-1000
Model GL-30
WARNING
A Middleby Company
www.crownsteamgroup.com
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this
manual for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: _____________________
GAS KETTLE
M
S
ANUAL
ECTION
CO

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Summary of Contents for Crown GL-30

  • Page 1 Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. CROWN FOOD SERVICE EQUIPMENT A Middleby Company 70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9 Telephone: 919-762-1000 www.crownsteamgroup.com...
  • Page 2: Important Notes For Installation And Operation

    Contact the factory, the factory representative or a local service company to perform maintenance and repairs should the appliance malfunction. Refer to warranty terms. Copyright © 2021 by Crown. All rights reserved. Published in the United States of America. PAGE OF 32 INSTALLATION &...
  • Page 3: Table Of Contents

    Gas Kettle Table of Contents RETAIN THIS MANUAL FOR FUTURE REFERENCE. Table of Contents Important Notes For Installation and Operation ..............2 Service Connections ......................4 Installation ..........................5 Performance Check ......................8 Operation ..........................9 Maintenance ......................... 12 Service ..........................16 Troubleshooting ........................
  • Page 4: Service Connections

    SIDES 6” [152 mm] GL-30 575 lbs. [261 kg] BACK 2” [51 mm] As continued product improvement is a policy of Crown, specifications are subject to change without notice. PAGE OF 32 INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22)
  • Page 5: Installation

    Gas Kettle Installation Installation NPACKING IMMEDIATELY INSPECT FOR SHIPPING DAMAGE Immediately after unpacking the unit, check for possible shipping damage. If the unit is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery. Prior to installation, verify that the type of gas supply (natural or propane) and electrical service agree with the specifications on the rating plate located on the left side panel.
  • Page 6 Gas Kettle NSTALLATION To Install 1. Uncrate carefully. Report any hidden freight damage to the freight company immediately. 2. Set the unit in place. Be certain to maintain minimum clearances as stated above. 3. To level the unit use a spirit level in all directions on the top of the kettle (lid up). a.
  • Page 7 Gas Kettle NSTALLATION Water Connection On units equipped with an optional water fill valve connect a water line (minimum 1/4”) to the valve with a 1/4” NPT female fitting. Units with dual (hot and cold) valves must have the hot water line connected to side with the hot water valve (red) and cold water line to the cold water valve (blue).
  • Page 8: Performance Check

    Performance Check Gas Kettle Performance Check The following items should be checked before or within the first 30 days of operation by a qualified service technician. 1. Verify correct gas type. 2. Verify correct voltage, cycle and phase. 3. Gas pressure. 4.
  • Page 9: Operation

    Gas Kettle Operation Operation NOTICE Contact the factory, the factory representative or a local service company to perform maintenance and repairs should the appliance malfunction. WARNING In the event of main burner ignition failure, a 5 minute purge period must be observed prior to re-establishing ignition source.
  • Page 10 Gas Kettle PERATION Shutdown Standby 1. Turn combination control to “PILOT” position. Complete Shutdown 1. Place power on switch and thermostat to “OFF” position. 2. Turn dial on combination control from “ON” position to “OFF” position. 3. Turn any main gas service valves supplying gas to “OFF” position. Relighting 1.
  • Page 11 Gas Kettle PERATION Daily Operation Daily operation should consist of turning on the power switch and setting the thermostat for the desired temperature. It is recommended the kettle be preheated prior to use. Milk or egg based products should be placed in the kettle before heating, however, to prevent sticking.
  • Page 12: Maintenance

    Maintenance Gas Kettle Maintenance NOTICE Contact the factory, the factory representative or a local service company to perform maintenance and repairs. WARNING Disconnect the power supply to the appliance before cleaning or servicing. Daily 1. Wash exposed cleanable areas. Monthly 1.
  • Page 13 Gas Kettle Maintenance Cleaning Instructions WARNING Disconnect the power supply to the appliance before cleaning or servicing. WARNING Never spray water into electric controls or components! CAUTION The equipment and its parts are hot. Use care when operating, cleaning and servicing. CAUTION Do not use cleaning agents that are corrosive.
  • Page 14 Maintenance Gas Kettle Dairy Draw-Off Valve Cleaning 1. Remove the plug by first removing the handle, then turn the plug to line up with the pin and pull with both hands. It is important to use both hands because the plug is heavy. 2.
  • Page 15 Gas Kettle Maintenance Stainless Steel To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any other corrosive cleaner.
  • Page 16: Service

    Wiring diagrams for the unit are located in a small envelope affixed to the side panel of left hand console. ORIFICE SIZE UNIT TOTAL INPUT NATURAL PROPANE GL-30 100,000 BTU/Hour Manifold Pressure Natural Gas - 4 inches W.C. LP Gas - 10 inches W.C. Pilot Orifice Sizes...
  • Page 17 Gas Kettle Service Gas Pressure Regulator The gas pressure regulator is an integral part of the combination gas control located just behind the lower front access door. The pressure regulator adjustment is on the lower right side of the gas control. The large slotted cap must be removed to access the adjustment screw.
  • Page 18 Service Gas Kettle Adjust Pressure Switch 1. To obtain access to the pressure switch, the front panel must be removed. Remove the screws on either side of the panel. Be sure to support the panel to avoid excessive strain on the wiring. 2.
  • Page 19: Troubleshooting

    Gas Kettle Troubleshooting Troubleshooting NOTICE Loose, broken or grounded wiring may cause many of the symptoms listed. Check all wiring and make sure it is intact. Problem Probable Cause Power switch is off. Unit not plugged in. Unit will not come on. Main power supply off.
  • Page 20: Appendix A, Material Safety Data Sheet

    Material Safety Data Sheets Gas Kettle Appendix ‘A’ PAGE OF 32 INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22)
  • Page 21 Gas Kettle Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22) PAGE OF32...
  • Page 22 Material Safety Data Sheets Gas Kettle PAGE OF 32 INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22)
  • Page 23 Gas Kettle Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22) PAGE OF32...
  • Page 24 Material Safety Data Sheets Gas Kettle PAGE OF 32 INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22)
  • Page 25 Gas Kettle Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22) PAGE OF32...
  • Page 26 Material Safety Data Sheets Gas Kettle PAGE OF 32 INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22)
  • Page 27 Gas Kettle Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22) PAGE OF32...
  • Page 28 Material Safety Data Sheets Gas Kettle PAGE OF 32 INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22)
  • Page 29 Gas Kettle Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22) PAGE OF32...
  • Page 30 Gas Kettle Notes PAGE OF 32 INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22)
  • Page 31 Gas Kettle Notes INSTALLATION & OPERATION MANUAL 10156 REV 3 (08/22) PAGE OF32...
  • Page 32 GL-30 Gas Kettle A product with the Crown name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance. When service is needed, contact a Crown Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your appliance.

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