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Serial #: ___________________________ Date Purchased: _____________________ Installation & Operation Manual Gas Kettles GL-40FE & GL-60FE Model GL-60FE WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Gas Kettles Table of Contents RETAIN THIS MANUAL FOR FUTURE REFERENCE. Table of Contents Important Notes For Installation and Operation ..............2 Service Connections ......................4 Installation ..........................6 Performance Check ......................9 Operation ..........................10 Cleaning ..........................13 Maintenance ......................... 16 Service ..........................
GL-40FE 40 Gallon 152 Liter 700 lbs. [318 kg] BACK 2” [51 mm] As continued product improvement is a policy of Crown, specifications are subject to change without notice. PAGE OF 32 INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22)
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6” [152 mm] GL-60FE 60 Gallon 227 Liter 800 lbs. [318 kg] BACK 2” [51 mm] As continued product improvement is a policy of Crown, specifications are subject to change without notice. INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22) PAGE OF32...
Gas Kettles NSTALLATION Installation NPACKING IMMEDIATELY INSPECT FOR SHIPPING DAMAGE Immediately after unpacking the steamer, check for possible shipping damage. If the steamer is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery. Prior to installation, verify that the type of gas supply (natural or propane) and electrical service agree with the specifications on the rating plate located on the left side panel as you face the front of the braising pan.
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Gas Kettles NSTALLATION To Install 1. Uncrate carefully. Report any hidden freight damage to the freight company immediately. 2. Set the unit in place. Be certain to maintain minimum clearances as stated above. 3. To level the unit use a spirit level in all directions on the top of the kettle (lid up). 1.
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Gas Kettles NSTALLATION Water Connection On units equipped with an optional water fill valve connect a water line (minimum 1/4”) to the valve with a 1/4” NPT female fitting. Units with dual (hot and cold) valves must have the hot water line connected to side with the hot water valve (red) and cold water line to the cold water valve (blue).
Gas Kettles Performance Check Performance Check The following items should be checked before or within the first 30 days of operation by a qualified service technician. 1. Verify correct gas type. 2. Verify correct voltage, cycle and phase. 3. Gas pressure. 4.
Gas Kettles PERATION Operation NOTICE Contact the factory, the factory representative or a local service company to perform maintenance and repairs should the appliance malfunction. WARNING In the event of main burner ignition failure, a 5 minute purge period must be observed prior to re-establishing ignition source.
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Gas Kettles PERATION B. SHUTDOWN 1. STANDBY 1. Place power on switch and thermostat to “OFF” position. 2. COMPLETE 1. Place power on switch and thermostat to “OFF” position. 2. Turn dial on combination control from “ON” position to “OFF” position. 3.
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Gas Kettles PERATION Daily Operation Daily operation should consist of turning on the power switch and setting the thermostat for the desired temperature. It is recommended the kettle be preheated prior to use. Milk or egg based products should be placed in the kettle before heating, however, to prevent sticking.
Gas Kettles Cleaning Cleaning Instructions WARNING Disconnect the power supply to the appliance before cleaning or servicing. WARNING Never spray water into electric controls or components! WARNING The equipment and its parts are hot. Use care when operating, cleaning and servicing. CAUTION Do not use cleaning agents that are corrosive.
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Cleaning Gas Kettles Dairy Draw-Off Valve Cleaning 1. Remove the plug by first removing the handle, then turn the plug to line up with the pin and pull with both hands. It is important to use both hands because the plug is heavy. 2.
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Gas Kettles Cleaning Stainless Steel To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any other corrosive cleaner.
Maintenance Gas Kettles Maintenance NOTICE Contact the factory, the factory representative or a local service company to perform maintenance and repairs. WARNING Disconnect the power supply to the appliance before cleaning or servicing. Daily 1. Wash exposed cleanable areas. Monthly 1.
Wiring diagrams for the unit are located in a small envelope affixed to the rear side of the front control panel. ORIFICE SIZE UNIT TOTAL INPUT NATURAL PROPANE GL-40FE 130,000 BTU/Hour GL-60FE 150,000 BTU/Hour Manifold Pressure Natural Gas - 4 inches W.C.
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3. Always replace the cover screw after adjustment and tighten firmly to ensure proper operation. Pilot Orifices Sizes Model Natural Propane GL-40FE & GL-60FE 0.018 IN. 0.010 IN. Gas Pressure Regulator The gas pressure regulator is an integral part of the combination gas control located just behind the lower front access door.
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The total amount of distilled water contained in each unit, and amount to be added in a low water condition is listed below: MODEL TOTAL AMOUNT OF DISTILLED WATER AMOUNT OF WATER TO BE ADDED IN A LOW WATER CONDITION GL-40FE 12 Gallons (46 L) 338 Fluid Ounces (10 L) GL-60FE...
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Service Gas Kettles Re-Establishing Vacuum With the kettle completely cold a vacuum of 25 - 30 in. Hg or 635 - 762 mm Hg should be maintained as indicated in the green zone on the pressure gauge on the front control panel. If at any time the vacuum is not in the green zone, vacuum should be re-established.
Gas Kettles Troubleshooting Troubleshooting NOTICE Loose, broken or grounded wiring may cause many of the symptoms listed. Check all wiring and make sure it is intact. PROBLEM PROBABLE CAUSE Power switch is off. Unit not plugged in. Main power supply off. Bad electronic module.
Material Safety Data Sheets Gas Kettles Appendix ‘A’ PAGE OF 32 INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22)
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Gas Kettles Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22) PAGE OF32...
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Material Safety Data Sheets Gas Kettles PAGE OF 32 INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22)
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Gas Kettles Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22) PAGE OF32...
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Material Safety Data Sheets Gas Kettles PAGE OF 32 INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22)
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Gas Kettles Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22) PAGE OF32...
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Material Safety Data Sheets Gas Kettles PAGE OF 32 INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22)
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Gas Kettles Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22) PAGE OF32...
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Material Safety Data Sheets Gas Kettles PAGE OF 32 INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22)
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Gas Kettles Material Safety Data Sheets INSTALLATION & OPERATION MANUAL 10199 REV 3 (08/22) PAGE OF32...
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GL-40FE & GL-60FE Gas Kettles A product with the Crown name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance.