Battery Replacement - Cooper ELPS502 Installation & Maintenance

BATTERY REPLACEMENT

1. Turn "designated disconnect" switch to "OFF".
2. Remove ELPS50 power supply enclosure cover bolts and nuts, then lift off cover and
carefully set it aside to prevent damage to the flat joint and flange gasket.
To avoid explosion, do not damage the flat joint surfaces. Do not use hammers or
prying tools to open covers. Do not handle covers roughly, or place them on
surfaces that might damage or scratch the flat joint surfaces.
3. Disconnect battery leads from terminals Batt+ (#8) and Batt- (#9) on terminal block.
See Figure 3.
4. Remove the four screws that fasten the battery hold-down bracket to the mounting
plate and loosen the retaining screw of one of the battery stop brackets. Remove
battery. Retain battery insulating sheet for use with replacement battery.
To avoid potential explosion, do not short circuit the battery or connector
terminals.
5. Cover replacement battery with insulating sheet and reinstall battery using hold-down
bracket and four screws previously removed. Retighten battery stop bracket screw.
Reconnect black battery conductor to terminal Batt+ (#8) and red conductor to
terminal Batt- (#9).
To avoid exposing battery terminals, insulating sheet must completely cover the
battery.
To avoid explosion, clean both flat joint surfaces of body and cover before
closing. Dirt or foreign material must not accumulate on flat joint surfaces.
Surfaces must seat fully against each other to provide a proper explosion proof
seal.
6. Close cover and securely tighten all cover bolts and nuts to 30 ft. lbs. torque making
certain that no cover bolts are omitted. Use only bolts supplied with enclose.
7. Turn ON supply power to the ELPS Light-Pak and turn ON the battery disconnect
switch [S794 or S854] located next to the "Push-To-Test" button.
8. Test replacement battery following Step 4 of "D. Complete Installation".
To avoid explosion:
1. Exercise care in handling cells/batteries in order to prevent shorting of the
cell with conductive materials such as rings, bracelets, and keys. The cell or
conductor may overheat and cause burns.
2. Do not dispose of the cell/battery in open flame; cells may burst.
3. Do not open or mutilate cell/battery. Opened cells may release corrosive
electrolytes which may have harmful effects on the skin and eyes and may
be toxic if ingested.
EXIT SIGN LAMP REPLACEMENT
For units with optional EXIT signs (suffix "-EXS" or "-EXD")
1. Remove the three screws holding the EXIT sign to the fixture housing. Carefully
remove the EXIT sign by sliding down and away from the light fixture assembly.
2. Loosen the screw that secures the locking tab. Lift tab and retighten screw to hold
locking tab temporarily out of the way.
3. Unscrew globe assembly from fixture housing.
4. Remove lamp.
5. Perform cleaning and inspection as necessary.
6. Screw new lamp into lampholder and securely tighten lamp. New lamp must be
identical type, size and wattage as marked on the nameplate luminaire. The bulb for
the ELPS EXS Exit sign (EVI & EVA) is a Candex 15 Watt, 12 Volt, A15 frosted bulb.
The candex item number is A15-15F12V.
IF 1510 • 05/06
WARNING
WARNING
CAUTION
WARNING
WARNING
Copyright © 2006, Cooper Industries, Inc.
To maintain explosionproof integrity, make sure all threads are fully engaged.
8. Slide locking tab into position so it engages one of the slots on the globe assembly.
Tighten screw to secure locking tab.
9. Carefully slide EXIT sign back over globe assembly. Attach with 3 screws removed in
Step 1
FIXTURE LAMP
REPLACEMENT
Figure 6.
To avoid shattering the lamp, protect lamp against scratches and abrasions.
Wear protective eyeglasses and clothing when handling lamp. Always allow lamp
to cool before removing. Dispose of lamp properly .
1. Turn OFF supply power to the ELPS Light-Pak and turn OFF the battery disconnect
switch [S794 or S854] located next to the "Push-To-Test" button.
2. Loosen lens ring locking screw but do not remove. See Figure 6.
3. Remove lens by turning counter-clockwise until all threads are disengaged.
4. Pull lamp straight out of socket and discard.
5. Install replacement lamp, making sure that lamp is free of all fingerprints and soil.
Fixture Lamp: No. 789, Miniature, Tungsten Halogen,
G4, 2-pin, 14 watt.
6. Install lens ring by turning clockwise until threads are fully engaged.
All screw threads have been treated with a corrosion resistant lubricant. Whenever
disturbing threaded joints, relubricate the threads with Crouse-Hinds STL thread
lubricant.
To avoid damaging threads during installation, exercise care to prevent grit, dirt
or other foreign material from lodging on threads. If such foreign material does
settle on these threads, clean them with kerosene or Stoddard solvent**, then
relubricate with STL thread lubricant.
**To avoid potential explosion, oxidation and corrosion, do not use gasoline or
similar solvents.
7 Tighten locking screw.
8. Turn ON supply power to the ELPS Light-Pak and turn ON the battery disconnect
switch [S794 or S854] located next to the "Push-To-Test" button.
9. Test lamp following Step 4 of "D. Complete Installation".
PILOT LIGHT LAMP REPLACEMENT
1. Turn OFF supply power to the ELPS Light-Pak and turn OFF the battery disconnect
switch [S794 or S854] located next to the "Push-To-Test" button.
2. Unscrew jewel assembly from pilot light.
3. Push lamp in, twist counter-clockwise, then remove lamp and discard.
4. Install replacement pilot light lamp.
Pilot Light : MB444WC1-2VF/N-DP 2V LED with miniature bayonet base *
5. Replace jewel assembly , securely tightening it onto barrel.
6. Turn "ON" designated disconnect switch.
* Available from Starled, Inc. (www.starled.com)
WARNING
CAUTION
CAUTION
Locking
Screw
Page 5