Related Manuals for GEM 539 eSyDrive
Summary of Contents for GEM 539 eSyDrive
- Page 1 GEMÜ 539 eSyDrive Motorized globe valve Operating instructions further information webcode: GW-539...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 21.06.2023 GEMÜ 539 eSyDrive 2 / 39 www.gemu-group.com...
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Page 3: Table Of Contents
EC Machinery Directive 2006/42/EC, Annex II B ... 21 EU Declaration of Conformity in accordance with 2014/68/EU (Pressure Equipment Directive) ..22 EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) ........ www.gemu-group.com 3 / 39 GEMÜ 539 eSyDrive... -
Page 4: General Information
Flashing Hot plant components! 1.4 Definition of terms Working medium Rotating cover! The medium that flows through the GEMÜ product. 1.5 Warning notes Wherever possible, warning notes are organised according to Incorrect combination of actuator and valve the following scheme:... -
Page 5: Safety Information
14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 39 GEMÜ 539 eSyDrive... - Page 6 Moves actuator to the closed position Manual opera- tion Starting initialisation Actuator switched off (OFF mode) Manual opera- tion (on-site) Software update alternating On-site initialisa- tion (buttons) Remote initial- isation (via Di- gIn) GEMÜ 539 eSyDrive 6 / 39 www.gemu-group.com...
- Page 7 3.3.2 High visibility LEDs Location function 3.4 Description The GEMÜ 539 eSyDrive is a motorized 2/2-way globe valve with a hollow shaft electric actuator. The eSyDrive hollow shaft actuator can be operated as On/Off or with integrated positioner or process controller. The valve spindle is sealed by a self-adjusting gland packing providing low-maintenance and reliable valve spindle sealing even after a long service life.
- Page 8 Traceability number Consecutive number The month of manufacture is encoded in the traceability num- ber and can be obtained from GEMÜ. The product was manu- factured in Germany. The operating pressure stated on the product label applies to a media temperature of 20 °C. The product can be used up to the maximum stated media temperature.
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Page 9: Order Data
5 Valve body material Code 1.4408, investment casting EN-GJS-400-18-LT (GGG 40.3) 6 Seat seal Code PTFE PTFE, glass fibre reinforced 1.4404 7 Voltage/frequency Code 24 V DC 8 Control module Code OPEN/CLOSE, positioner and process controller www.gemu-group.com 9 / 39 GEMÜ 539 eSyDrive... - Page 10 60 m³/h - mod.EQ 10 Actuator version Actuator size 2 11 Special version Special version for oxygen, maximum medium temperature: 60 °C, media wetted seal materials and auxiliary materials with BAM testing 12 CONEXO Without GEMÜ 539 eSyDrive 10 / 39 www.gemu-group.com...
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Page 11: Technical Data
Test medium Metal DIN EN 12266-1 EPDM, FKM, PTFE DIN EN 12266-1 Control valve Seat seal Standard Test procedure Leakage rate Test medium Metal DIN EN 60534-4 PTFE, FKM, EPDM DIN EN 60534-4 www.gemu-group.com 11 / 39 GEMÜ 539 eSyDrive... - Page 12 Kv values determined in accordance with DIN EN 60534. The Kv value specifications refer to the largest actu- ator for the respective nominal size. The Kv values for other product configurations (e.g. other connections or body materials) may differ. GEMÜ 539 eSyDrive 12 / 39 www.gemu-group.com...
- Page 13 RG115 RG315 4.00 RF115 RF315 6.30 RG116 RG316 10.00 RH110 RH310 6.30 RG117 RG317 10.00 RH111 RH311 16.00 RJ107 RJ307 10.00 RH112 RH312 16.00 RJ108 RJ308 25.00 RK104 RK304 Kv values in m³/h www.gemu-group.com 13 / 39 GEMÜ 539 eSyDrive...
- Page 14 5 Technical data Control valve: 1) metal seated 2) only for connection type code 8, 39, 48 GEMÜ 539 eSyDrive 14 / 39 www.gemu-group.com...
- Page 15 8, 10, 39 Valve body Flange K512 Flange K514 Flange K534 3.40 1.80 2.20 4.60 2.50 3.00 6.80 3.10 3.70 8.80 4.60 5.30 10.90 5.10 6.30 14.50 7.20 8.40 21.70 29.20 37.10 Weights in kg www.gemu-group.com 15 / 39 GEMÜ 539 eSyDrive...
- Page 16 Input resistance: 250 Ω Accuracy/linearity: ≤ ±0.3% of full flow Temperature drift: ≤ ±0.1% / 10°K Resolution: 12 bit Reverse battery protec- tion: Overload proof: Yes (up to ± 24 V DC) GEMÜ 539 eSyDrive 16 / 39 www.gemu-group.com...
- Page 17 Switching voltage: Supply voltage Switching current: ≤ 0.1 A Drop voltage: Max. 2.5 V DC at 0.1 A Overload proof: Yes (up to ± 24 V DC) Short-circuit proof: Pull-Down resistance: 120 kΩ www.gemu-group.com 17 / 39 GEMÜ 539 eSyDrive...
- Page 18 Notes: Moving to the error position is only possible with full power supply. This behaviour is not a safety position. The valve must be operated with a GEMÜ 1571 emergency power supply module (see accessories) to ensure the function in case of voltage loss.
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Page 19: Electrical Connection
NOTICE Damage to unused plugs due to penetration of humidity! ▶ Unused plugs must be covered with the protective caps supplied with the product to ensure IP protection. Fig. 4: Overview of electrical connections www.gemu-group.com 19 / 39 GEMÜ 539 eSyDrive... - Page 20 GND (actual value output, digital input 1 – 3, er- ror message output) Pin 5 Error message output 24 V DC Pin 6 Digital input 3 Pin 7 Digital input 1 Pin 8 Digital input 2 GEMÜ 539 eSyDrive 20 / 39 www.gemu-group.com...
- Page 21 Default setting 4 - 20 mA GND Sensor supply Adjustable 0 - 20 mA / 0 - 10 V Process actual value (X) 4-pin M12 built-in socket, A-coded Switch Consumer Signal direction Power supply www.gemu-group.com 21 / 39 GEMÜ 539 eSyDrive...
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Page 22: Dimensions
7 Dimensions 7 Dimensions 7.1 Installation dimensions SW 1 Actuator version Actuator version Actuator version 311.0 318.0 375.0 328.0 386.0 391.0 402.0 471.0 410.0 479.0 433.0 502.0 522.0 543.0 Dimensions in mm GEMÜ 539 eSyDrive 22 / 39 www.gemu-group.com... - Page 23 7 Dimensions 7.2 Actuator dimensions ØB Actuator version 45.0 68.0 126.0 160.0 193.0 86.0 82.0 132.0 172.0 252.0 121.0 129.0 157.0 224.0 304.0 Dimensions in mm www.gemu-group.com 23 / 39 GEMÜ 539 eSyDrive...
- Page 24 Code 8: Flange EN 1092, PN 16, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 37: 1.4408, investment casting Code 90: EN-GJS-400-18-LT (GGG 40.3) GEMÜ 539 eSyDrive 24 / 39 www.gemu-group.com...
- Page 25 Code 48: Flange JIS 20K, face-to-face dimension FTF EN 558 series 10, ASME/ANSI B16.10 table 1, column 16, DN 50 drilled to JIS 10K 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 25 / 39 GEMÜ 539 eSyDrive...
- Page 26 Code 39: Flange ANSI Class 125/150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body config- uration D 2) Valve body material Code 37: 1.4408, investment casting Code 90: EN-GJS-400-18-LT (GGG 40.3) GEMÜ 539 eSyDrive 26 / 39 www.gemu-group.com...
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Page 27: Delivery
Only work on plant that has cooled ● chapter "Technical data"). down. 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare CAUTION parts. Exceeding the maximum permissible pressure. ▶ Damage to the product Provide precautionary measures against exceeding the ●... -
Page 28: Installation Position
The network interface has the following default settings: IP address: 192.168.2.1 11.2 Installation position Subnet screen: 255.255.252.0 GEMÜ recommend installing the actuator vertically upright or The default settings can be changed. See the eSy-Web operat- vertically down to optimise the service life. ing instructions. -
Page 29: Commissioning
ð Control on the device is activated. 2. Press the "INIT/CLOSE" button 10. ð The valve moves slowly to the closed position. 3. Also press the "OPEN" button 9. ð The valve moves quickly to the closed position. www.gemu-group.com 29 / 39 GEMÜ 539 eSyDrive... -
Page 30: Inspection And Maintenance
4. Secure the plant or plant component against recommis- Starting point for manual override sioning. 5. Depressurize the plant or plant component. 6. Actuate GEMÜ products which are always in the same po- 5. Turn housing cover 3 anticlockwise. sition four times a year. ð The product opens. -
Page 31: Removing The Actuator
11. Screw the seat flange f into the union nut a and tighten it 6. Check parts for potential damage, replace if necessary until it is hand tight. (only use genuine parts from GEMÜ). 12. Screw union nut a tight with an appropriate open-end 15.2.2 Removing actuator DN 65 - DN 100 wrench. -
Page 32: Mounting The Actuator
5. Move the actuator A to the closed position. RExxx R010 6. With the valve fully assembled, check the function and tightness. RFxxx R012 RGxxx R015 RHxxx R020 RJxxx R025 RKxxx R032 RMxxx R040 GEMÜ 539 eSyDrive 32 / 39 www.gemu-group.com... -
Page 33: Troubleshooting
Retighten mounting parts flange and valve body Valve body / actuator damaged Replace valve body/actuator Valve body of the GEMÜ product is leak- Valve body of the GEMÜ product is faulty Check valve body of the GEMÜ product or corroded... -
Page 34: Removal From Piping
3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 18 Disposal goods at the operator's expense. -
Page 35: Eu Declaration Of Incorporation According To The Ec Machinery Directive 2006/42/Ec, Annex Ii B
EC Machinery Directive 2006/42/EC, Annex II B Machinery Directive introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the relevant essential health and safety requirements in accordance with Annex I of the above-mentioned Directive. -
Page 36: Eu Declaration Of Conformity In Accordance With 2014/68/Eu (Pressure Equipment Directive)
Information for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ's in-house process instructions and standards of quality which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Direct- ive 2014/68/EU, these products must not be identified by a CE-marking. -
Page 37: Eu Declaration Of Conformity In Accordance With 2014/30/Eu (Emc Directive)
2014/30/EU (EMC Directive) EMC introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive. - Page 38 In accordance with 2011/65/EU (RoHS Directive) EMC introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive.
- Page 39 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 06.2023 | 88614468...