Danfoss iC7 Series Installation Manual
In-bottom/out-top cooling kit for fa09-fa10, frequency converters
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Also See for iC7 Series:
- Application manual (382 pages) ,
- Operating manual (64 pages) ,
- Installation manual (36 pages)
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Installation Guide
In-bottom/Out-top Cooling Kit for FA09-FA10
iC7 Series Frequency Converters
1 Overview
1.1 Description
The in-bottom/out-top cooling kit fits FA09 and FA10 frequency converters in Rittal cabinets of 2000 mm (79 in) in height, and 600
mm (24 in) or 800 mm (31 in) wide. When the kit is installed, air flows into the bottom duct and out through the top duct of the
frequency converter. See
Illustration
1
2
3
Illustration 1: Direction of Airflow with Kit Installed
1
Back channel airflow (exhaust)
2
Frequency converter
3
Back channel airflow (intake)
1.2 Kit Numbers
Use these instructions with the following kits.
Table 1: In-bottom/Out-top Cooling Kits
Number
Kit description
176F4038
In-bottom/out-top cooling kit for FA09 frequency converter
176F4039
In-bottom/out-top cooing kit for FA10 frequency converter
Danfoss A/S © 2022.03
1.
4
5
4
Top duct assembly
5
Bottom duct assembly
AN371942791357en-000101 / 136R0254 | 1
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Table of Contents
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Summary of Contents for Danfoss iC7 Series
- Page 1 Installation Guide In-bottom/Out-top Cooling Kit for FA09-FA10 iC7 Series Frequency Converters 1 Overview 1.1 Description The in-bottom/out-top cooling kit fits FA09 and FA10 frequency converters in Rittal cabinets of 2000 mm (79 in) in height, and 600 mm (24 in) or 800 mm (31 in) wide. When the kit is installed, air flows into the bottom duct and out through the top duct of the frequency converter.
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Page 2: Items Supplied
Ribbed EPDM rubber seal Strip gasket Seal plate gasket Seal plate Duct support plate Duct support plate gasket M10x30 screws M5x16 countersunk screw M5x18 screw M5x10 screw 10-11 M5 hex nut 2 | Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254... -
Page 3: Installation
N O T I C E ELECTROSTATIC DISCHARGE Electrostatic discharge can damage components. Ensure discharge before touching internal frequency converter components, for example by touching a grounded, conduc- tive surface or by wearing a grounded armband. Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254 | 3... -
Page 4: Installation Overview
This kit contains self-adhesive gaskets to ensure a proper seal between metal parts. Before affixing a gasket, check that the part matches the gasket and that no holes are covered. Illustration 2: Overview of In-bottom/Out-top Cooling Kit 4 | Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254... - Page 5 The holes must match the holes in the upper flange of the top duct. 223 (8.8) 191 (7.5) 6x Ø 4 (0.2) 80 (3.1) 95 (3.7) 95 (3.7) 3 (0.1) 14 (0.6) Illustration 3: FA09 Rittal Cabinet Top Plate Template Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254 | 5...
- Page 6 Cut out the vent opening in the cabinet base plate using the dimensions in the template. Drill 6 screw holes (4 mm) around the vent opening using the dimensions in the template. The holes must match the holes in the lower flange of the bottom duct. 6 | Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254...
- Page 7 In-bottom/Out-top Cooling Kit for FA09-FA10 Installation Guide Installation 4x Ø 4 (0.2) 275 (10.8) 208 (8.2) 201 (7.9) 64 (2.5) 51 (2.0) Illustration 5: FA09 Base Plate Template Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254 | 7...
- Page 8 Illustration 8 for FA10 frequency converters. Procedure Drill 4 holes in the mounting plate using the dimensions in the template. The mounting holes must match the holes in the frequency converter. 8 | Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254...
- Page 9 Insert 4 M10 pem self-clinching nuts (not supplied) in the mounting holes. 180 (7.1) 2x Ø 8 (0.3) Drive Mounting Holes 844 (33.2) 2x Ø 8 (0.3) Drive Mounting Holes 200 (7.9) Illustration 7: FA09 Mounting Plate Template Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254 | 9...
- Page 10 Peel the paper off the self-adhesive seals. Place 1 strip on the outside bottom edge of the inner sleeve of each duct, and 1 strip on the upper inside edge of the outer sleeve of each duct. 10 | Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254...
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Page 11: Mounting The Frequency Converter
Slightly lean the top of the frequency converter forward and set the cutouts in the base onto the 2 screws. Slowly push the top of the frequency converter back against the mounting plate until the top 2 pem nuts line up with the holes in the frequency converter. Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254 | 11... - Page 12 Illustration 10: Installation of the Frequency Converter in the Cabinet Mounting holes M10x30 screw M10x30 screw Pem nuts Frequency converter Cutout gasket Seal plate gasket Mounting plate Seal plate Strip gasket 12 | Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254...
- Page 13 Place the holes in the lower flange of the duct over the holes surrounding the opening in the plate. Fasten 4 M5x10 screws (T25) through the holes in the lower flange of the duct, securing it to the base plate. Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254 | 13...
- Page 14 Attach the top telescopic duct between the top of the frequency converter and the cabinet using the following steps. Refer .Illustration 13 (The top plate of the cabinet is removed from the illustration for visibility of parts). Procedure 14 | Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254...
- Page 15 Secure the duct to the top plate with 6 M5x10 screws (T25) through the upper flange of the duct. Torque fasteners to 2.3 Nm (20 in-lb). Illustration 13: Installation of the Top Duct M5x10 screw M5x18 screw Telescopic top duct Upper flange of duct Danfoss A/S © 2022.03 AN371942791357en-000101 / 136R0254 | 15...
- Page 16 Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product.