Toro Workman MDX Operator's Manual
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Summary of Contents for Toro Workman MDX
- Page 1 Form No. 3463-619 Rev A Workman ® MDX Utility Vehicle Model No. 07235—Serial No. 414800200 and Up Model No. 07235TC—Serial No. 414849661 and Up *3463-619* Register at www.Toro.com. Original Instructions (EN)
- Page 2 State of California to cause cancer and reproductive harm. Wash hands after handling. © 2023—The Toro® Company Contact us at www.Toro.com. 8111 Lyndale Avenue South Printed in the USA Bloomington, MN 55420...
- Page 3 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model g000502 Figure 2 and serial numbers of your product ready.
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Page 4: Table Of Contents
Contents Servicing the Battery......... 42 Replacing the Fuses ......... 43 Maintaining the Headlights ....... 44 Safety ............... 5 Drive System Maintenance ........45 General Safety ........... 5 Maintaining the Tires ........45 Safety and Instructional Decals ......6 Inspecting the Steering and Suspension Setup ................ -
Page 5: Safety
Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal115-7739 115-7739 1. Falling, crushing hazard—do not carry passengers. decal99-7345 99-7345 1. - Page 7 decal145-2269 145-2269 1. Off 3. To start the engine, sit in the operator's seat, disengage the parking brake, turn the key on, adjust the choke, and press the accelerator pedal. 2. On 4. To shut off the engine, release the accelerator pedal, engage the parking brake, turn the key off, and remove the key.
- Page 8 decal145-2277 145-2277 1. Warning—read the Operator’s Manual and receive training 5. Falling hazard; severing hazard of hand or foot—do not carry before operating the machine. passengers in the bed; do not carry a third passenger; do not put your hands or feet outside the machine while operating. 2.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel (TC models Cover only). Washer (1/2 inch) – No parts required Connect the battery (TC models only). –... -
Page 10: Connecting The Battery
Connecting the Battery TC Models Only No Parts Required g228187 Procedure Figure 5 3. Negative battery post 1. Insulator boot (positive battery cable) WARNING 2. Negative battery cable Incorrectly routing the battery cable could (black) damage the machine and cables, causing sparks. -
Page 11: Burnishing The Brakes
Burnishing the Brakes No Parts Required Procedure To ensure optimum performance of the brake system, burnish (break-in) the brakes before use. Bring the machine up to full speed, apply the brakes to rapidly stop the machine without locking up the tires. Repeat this procedure 10 times, waiting 1 minute between stops, to avoid overheating the brakes. -
Page 12: Product Overview
Product Overview g033215 Figure 6 1. Hood latch 3. Cargo bed 5. Gear-shift selector 7. Cargo-bed lever 2. Parking-brake lever 4. Towing tongue 6. Fuel-tank cap... -
Page 13: Controls
Controls Become familiar with all the controls before you start the engine and operate the machine. Control Panel g382793 Figure 7 1. Horn switch 6. USB power point 2. Light switch 7. Parking-brake lever 3. Hour meter 8. Accelerator pedal 4. - Page 14 Choke Control Key Switch The choke control is located below and to the right of The key switch is located at the lower, right corner of the operator's seat. Use the choke to help start a cold the dash panel (Figure engine by pulling the choke control outward (Figure...
- Page 15 Fuel Gauge The fuel gauge (Figure 9) is located on the fuel tank next to the filler cap, at the left side of the machine. The gauge displays the amount of fuel in the tank. g008398 Figure 9 1. Empty 4.
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Page 16: Specifications
25 cm (10 inches) inside Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 17: Before Operation
Performing Daily Operation Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Service Interval: Before each use or daily Before starting the machine each day, perform the Before Operation Each Use/Daily procedures listed in Maintenance (page 26). -
Page 18: Adding Fuel
Adding Fuel Remove the fuel-tank cap. Fill the tank to about 25 mm (1 inch) below the Recommended fuel: top of tank, (bottom of the filler neck). • For best results, use only clean, fresh (less than Note: This space in the tank allows fuel to 30 days old), unleaded gasoline with an octane expand. -
Page 19: During Operation
You and your passengers should remain seated in rough terrain, or on a slope, which could result in whenever the machine is moving. Keep your a rollover. Contact an authorized Toro distributor for hands on the steering wheel; your passengers more information. -
Page 20: Operating The Cargo Bed
Operating the Cargo Bed • Survey the site to determine which slopes are safe for operating the machine and establish your own procedures and rules for operating on those Raising the Cargo Bed slopes. Always use common sense and good judgment when performing this survey. - Page 21 Opening the Tailgate Ensure that the cargo bed is down and latched. Lift up the finger pulls at the back panel of the tailgate (Figure 15). g014860 Figure 13 1. Lever 3. Detent slot 2. Prop rod Pull the prop rod into the detent slot to secure the bed (Figure 14).
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Page 22: Starting The Engine
Note: When using key start mode, you can engage the parking brake and work away from the machine while the engine still runs and the battery holds a charge. Note: If you turn the key to the S position, TART the engine cranks until it starts. -
Page 23: Loading The Cargo Bed
Loading the Cargo Bed Material Density Maximum Cargo Box Capacity (on level ground) Use the following guidelines when loading the cargo bed and operating the machine: Full Gravel, dry 1522 kg/m lb/ft • Observe the weight capacity of the machine and Gravel, wet 1922 kg/m (120... -
Page 24: After Operation
After Operation After Operation Safety General Safety • Before you leave the operating position, do the following: – Park the machine on a level surface. – Shift the transmission to the N position. EUTRAL – Engage the parking brake. – Shut off the machine and remove the key. g312722 Figure 18 –... -
Page 25: Towing The Machine
Towing the Machine Towing a Trailer In case of an emergency, you can tow the machine The machine is capable of pulling trailers. A tow hitch for a short distance; however, this should not be a is available for the machine. Contact your Authorized standard operating procedure. -
Page 26: Maintenance
Such use • If possible, do not perform maintenance while the could void the product warranty of The Toro® machine is running. Keep away from moving parts. Company. Recommended Maintenance Schedule(s) - Page 27 • Change the brake fluid. Every 1,000 hours Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures.
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Page 28: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine-oil level. Check the brake-fluid level. -
Page 29: Pre-Maintenance Procedures
Pre-Maintenance Procedures Many of the subjects covered in this maintenance section require raising and lowering the bed. To prevent serious injury or death, take the following precautions. Preparing the Machine for g033043 Maintenance Figure 19 1. Front lifting point Park the machine on a level surface. Shift the transmission to the N position. -
Page 30: Accessing The Hood
Accessing the Hood Lubrication Raising the Hood Greasing the Front Wheel Lift up the handle of the rubber latches on each Bearings side of the hood (Figure 21). Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. - Page 31 g033049 Figure 25 2. Hub and rotor assembly 1. Spindle g033047 Figure 23 Wipe clean the spindle with a rag. 1. Flange-head bolts (3/8 x 3. Caliper bracket (brake 3/4 inch) assembly) Repeat steps through to the hub and rotor at the other side of the machine.
- Page 32 Greasing the Wheel Bearings Installing the Hub and Rotor Remove the outboard bearing and bearing race Apply a light coat of the specified grease to the from the hub (Figure 26). spindle (Figure 27). g033050 Figure 26 g033051 Figure 27 1.
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Page 33: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine, remove the key, and wait for all moving parts to stop before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. - Page 34 Clean the dirt ejection port located on the air-filter cover. Remove the rubber outlet valve from the cover, clean the cavity, and replace the outlet valve. Insert the air-filter element into air-filter housing (Figure 30). Note: Ensure that the filter is sealed properly by applying pressure to the outer rim of the filter when installing it.
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Page 35: Servicing The Engine Oil
Servicing the Engine Oil Service Interval: After the first 25 hours Every 100 hours (Change the oil twice as often during special operating conditions; refer Maintaining the Machine under Special Operating Conditions (page 28). Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. -
Page 36: Servicing The Spark Plugs
Servicing the Spark Plugs Service Interval: Every 100 hours/Yearly (whichever comes first) Replace the spark plugs if necessary. Type: Champion RN14YC (or equivalent) Air Gap: 0.762 mm (0.03 inch) Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do g009200 not sand-blast, scrape, or clean electrodes by Figure 33... -
Page 37: Adjusting The High/Low Idle
Adjusting the High/Low Idle Fuel System Maintenance Lift the cargo bed and secure it open with the prop rod. With the machine off, fully press the accelerator Inspecting Fuel Lines and pedal and measure the gap between the leading edge of the governor bellcrank and the bracket Connections tab. -
Page 38: Servicing The Carbon Canister
Servicing the Carbon Canister Checking the Air Filter for the Carbon Canister Service Interval: Every 100 hours—Check the air filter for the carbon canister. Check the opening at the bottom of the air filter for the carbon canister to ensure that it is clean and free of debris and obstructions (Figure 37). - Page 39 Replacing the Carbon Canister Note: Replace the carbon canister if it is damaged, plugged, or if the machine is run without a carbon-canister filter. Note: Replace the carbon-canister filter when replacing the carbon canister. Disconnecting the Controls at the Seat Base Remove the knob from the gear-shift lever (Figure 39).
- Page 40 Carefully lift the seats, seat base, and parking brake cables from the machine (Figure 41). Important: Note the routing of the parking-brake cables along the chassis as you lift the seats and seat base from the machine. g029659 Figure 42 g029628 Figure 44 1.
- Page 41 Insert the new carbon canister into the Thread the knob from the gear-shift lever and carbon-canister mount of the fuel tank with the tighten the knob by hand (Figure 39). purge and fuel tank fittings aligned rearward (Figure 44). Assemble the vacuum hose onto the fitting on the carbon canister marked Purge and the fuel-tank hose to the onto the fitting marked Fuel Tank...
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Page 42: Electrical System Maintenance
Electrical System WARNING Battery terminals or metal tools could short Maintenance against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • When removing or installing the battery, • Disconnect the battery before repairing the do not allow the battery terminals to touch machine. -
Page 43: Replacing The Fuses
Installing the Battery Replacing the Fuses Align the battery to the battery tray of the There are 4 fuses in the electrical system. They are machine (Figure 46). located beneath the hood (Figure 47). Note: Ensure that the positive and negative Bed lift (open;optional kit) 15 A posts of the battery are aligned as shown in... -
Page 44: Maintaining The Headlights
Maintaining the Headlights Secure the headlight assembly with the speed clips that you removed in step 4. Connect the electrical connector for the harness Replacing the Headlight to the connector of the lamp assembly (Figure 48). Specification: See your Parts Catalog. Adjust the headlights to direct the beams to Disconnect the battery;... -
Page 45: Drive System Maintenance
Drive System Maintenance Maintaining the Tires Service Interval: Every 100 hours—Check the condition of the tires and rims. Every 100 hours—Torque the wheel-lug nuts. Inspect the tires and rims for signs of wear and damage. Note: Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. -
Page 46: Adjusting The Front Wheel Alignment
If the measurement does not fall within 0 to 6 mm (0 to 1/4 inch), loosen the jam nuts at the Owner provided tools: spanner wrench, Toro Part 132-5069; refer to your authorized Toro distributor. outer end of the tie rods (Figure 54). -
Page 47: Checking The Transaxle-Fluid Level
Checking the Transaxle-Fluid Level Service Interval: Every 100 hours Fluid Type: SAE 10W30 (API service SJ or higher) Park the machine on a level surface, shift the transmission to the N position, engage EUTRAL the parking brake, shut off the engine, and g002109 remove the key. -
Page 48: Checking And Adjusting Neutral
Check the fluid level and add more fluid if the Pull up on each shift cable an ensure that there level is below the threads of the fill-plug hole is a 0.76 to 1.52 mm (0.03 to 0.06 inch) between (Figure 56). -
Page 49: Reducing The Top Speed
g026341 Figure 61 g011947 1. Clutch spacer Figure 60 1. Cover 2. Bolts Remove the spring. Add or remove spacers to adjust the top speed. Thoroughly clean the inside of the cover and Use the following table to determine the amount the inner components of the clutch using of spacers needed. -
Page 50: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Inspecting the Brakes Cooling System Safety Service Interval: Every 100 hours Important: Brakes are a critical safety component • Swallowing engine coolant can cause poisoning; of the machine. Closely inspect them at the keep out of reach from children and pets. recommended service interval to ensure optimum •... -
Page 51: Adjusting The Brake Cables
procedure for adjusting the brake cables; refer parking-brake lever with a a force of 133 to Adjusting the Brake Cables (page 51). 156 N (30 to 35 lbf), perform the following: Tighten the set screw and install the hand grip Loosen the rear jam nut (Figure (Figure... -
Page 52: Checking The Brake-Fluid Level
Changing the Brake Fluid Engage the parking brake. Shut off the engine and remove the key. Service Interval: Every 1,000 hours Raise the hood to access to the master brake Contact your authorized Toro distributor. cylinder and reservoir (Figure 64). g033037 Figure 64 1. -
Page 53: Belt Maintenance
Belt Maintenance Rotate and route the belt over the secondary clutch (Figure 66). Lower the cargo bed. Servicing the Drive Belt Adjusting the Checking the Drive Belt Starter-Generator Belt Service Interval: After the first 8 hours Service Interval: After the first 8 hours Every 200 hours Every 200 hours Park the machine on a level surface, engage the... -
Page 54: Chassis Maintenance
Chassis Maintenance Cleaning Adjusting the Cargo-Bed Washing the Machine Latches Service Interval: Before each use or daily—Wash the machine. If the cargo-bed latch is out of adjustment, the cargo Wash the machine as needed using water alone bed vibrates up and down as you drive the machine. or with a mild detergent. -
Page 55: Storage
Storage A fully charged battery maintains its charge for about 50 days at temperatures lower than 4°C (40°F). If the temperatures will be below Storage Safety 4°C (40°F), charge it every 30 days. Check and tighten all bolts, nuts, and screws. •... - Page 56 Notes:...
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- Page 58 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 59 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these...
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.