Related Manuals for Toro 08743
Summary of Contents for Toro 08743
- Page 1 Form No. 3444-285 Rev A Sand Pro ® 3040 and 5040 Traction Units Model No. 08743—Serial No. 400000000 and Up Model No. 08745—Serial No. 400000000 and Up *3444-285* Register at www.Toro.com. Original Instructions (EN)
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Page 2: Figure 1
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service WARNING Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 CALIFORNIA identifies the location of the model and serial numbers Proposition 65 Warning on the product. -
Page 3: Table Of Contents
This manual identifies potential hazards and has Greasing the Machine........22 safety messages identified by the safety-alert symbol Engine Maintenance ........... 23 (Figure 2), which signals a hazard that may cause Engine Safety ........... 23 serious injury or death if you do not follow the Engine Oil Specification........ -
Page 4: Safety
Safety • Do not put your hands or feet near moving components of the machine. • Do not operate the machine without all guards This machine has been designed in accordance and other safety protective devices in place and with ANSI B71.4-2017. However, when working on the machine. - Page 5 decal138-9101 138-9101 1. Read the Operator’s Manual before performing maintenance. decal133-8062 133-8062 decal108-8484 108-8484 1. Attachment control 5. Parking brake 2. Attachment lower position 6. PTO—disengaged 3. Attachment raise position 7. PTO—engaged 4. Attachment, locked in float position...
- Page 6 decal137-3387 137-3387 1. Lights 10. Traction control—Forward, Neutral, and Reverse 2. Engine—Shut off 11. Warning—read the Operator’s Manual. 3. Engine—Run 12. Warning—do not operate this machine unless you are trained. 4. Engine—Start 13. Warning—wear hearing protection. 5. Choke–On 14. Crushing hazard, machine—keep bystanders away. 6.
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Page 7: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Foam collar Washer Install the steering wheel. Locknut Steering-wheel cover Seat Install the seat. Bolt (1/4 x 5/8 inch) Install the battery Locknut (1/4 inch) –... -
Page 8: Installing The Steering Wheel
Installing the Steering Installing the Seat Wheel Parts needed for this procedure: Seat Parts needed for this procedure: Steering wheel Procedure Foam collar Remove and discard the lag bolts securing the Washer seat to the crate. Locknut Remove the nuts from the shipping bracket and Steering-wheel cover discard the bracket. -
Page 9: Installing The Battery
WARNING Incorrect battery cable routing could damage the machine and cables and cause sparks. Sparks can cause the Installing the Battery battery gasses to explode, resulting in personal injury. • Always disconnect the negative Parts needed for this procedure: (black) battery cable before Bolt (1/4 x 5/8 inch) disconnecting the positive (red) Locknut (1/4 inch) -
Page 10: Installing The Front Weights
ANSI B71.4-2017. However, when attachments are installed on the machine additional weight may be required to comply to the standards. Use the chart below to determine the combinations of additional weight required. Order parts from your authorized Toro distributor. g339442 Attachment Weight Weight Kit... -
Page 11: Product Overview
Product Overview g012207 Figure 8 1. Fuel-tank cap 3. Control panel 5. Air cleaner 7. Steering wheel 2. Traction and stopping pedal 4. Parking lever 6. Hydraulic-tank cap Controls Traction and Stopping Pedal The traction pedal (Figure 9) has 3 functions: to move the machine forward, to move it backward, and to stop the machine. - Page 12 Lift Lever Do not use the maximum speed when using a mounted or towed attachment. To raise the attachment, pull the lift lever (Figure Important: Do not operate the machine in reverse back; to lower the attachment, push the lever forward. with the attachment in the down (operating) For the F position, move the lever into the detent...
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Page 13: Specifications
To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 14: Before Operation
Filling the Fuel Tank Operation • Fuel-tank capacity: 25 L (5-1/2 US gallons). • Recommended fuel: Before Operation – For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating Before Operation Safety method). -
Page 15: Before Operations Checks
Checking the Interlock Important: Never use methanol, gasoline containing methanol, or gasohol containing System more than 10% ethanol because the fuel system could be damaged. Do not mix oil with gasoline. CAUTION If safety interlock switches are disconnected Before Operations Checks or damaged the machine could operate unexpectedly and cause personal injury. -
Page 16: During Operation
• Use accessories, attachments, and replacement property damage. parts approved by Toro only. • Wear appropriate clothing, including eye protection; slip-resistant, substantial foot Slope Safety protection; long pants; and hearing protection. Tie back long hair and do not wear loose jewelry. -
Page 17: Starting And Shutting Off The Engine
Starting and Shutting Off Breaking in the Machine the Engine New engines take time to develop full power. Drive systems have more friction when they are new, Remove your foot from the traction pedal, placing additional load on the engine. ensure that the pedal is in the position, NEUTRAL... -
Page 18: After Operation
After Operation Note: If the attachment adapter becomes stuck to the traction unit adapter, insert a pry bar or a screwdriver into the pry slot to disengage the parts (Figure 16). After Operation Safety • Park the machine on a level surface; engage the parking brake;... -
Page 19: Maintenance
Maintenance Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. Maintenance Safety – Wait for all moving parts to stop. • Before adjusting, cleaning, repairing, or leaving – Allow machine components to cool before the machine, do the following: performing maintenance. -
Page 20: Daily Maintenance Checklist
Important: Refer to your engine owner's manual for additional maintenance procedures. Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the steering operation. -
Page 21: Pre-Maintenance Procedures
Pre-Maintenance Lifting the Machine Procedures WARNING Note: Determine the left and right sides of the Mechanical or hydraulic jacks may fail to machine from the normal operating position. support the machine and cause serious injury. CAUTION Use jack stands when supporting the machine. -
Page 22: Lubrication
• 1 Steering pivot bearing (Figure 22). Note: The flush fitting on the steering pivot requires a grease gun nozzle adapter. Order Toro Part No. 107-1998 from your authorized Toro distributor. g002714 Figure 19 • 1 Traction-pedal pivot bearing (Figure 20). -
Page 23: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Engine Oil Specification Use high-quality engine oil that meets the following specifications: g002717 Figure 23... -
Page 24: Changing The Engine Oil And Filter
g002702 Figure 24 1. Dipstick 2. Oil-fill cap Insert the dipstick into the tube and make sure that it is fully seated. Remove the dipstick from the tube and check the oil level. If the oil level is low, remove the filler cap from the valve cover and add enough of the specified oil to raise the level to the Full mark on the dipstick (Figure... -
Page 25: Servicing The Air Cleaner
Park the machine on a level surface, shut off the engine, engage the parking brake, and remove the key. Remove the drain plug (Figure 26) and let the oil flow into a drain pan. When the oil stops, install the drain plug. g002721 Figure 27 1. -
Page 26: Replacing The Spark Plugs
Replacing the Spark Plugs Fuel System Maintenance Service Interval: Every 100 hours Type: Champion RC14YC (or equivalent) Replacing the Fuel Filter Air Gap: 0.76 mm (0.030 inch) Note: The spark plugs usually last a long time; Service Interval: Every 500 hours however, you should remove and check them An in-line filter is incorporated into the fuel line. -
Page 27: Changing The Carbon-Canister Filter
Changing the Carbon-Canister Filter Service Interval: Every 500 hours Raise the right rear tire off the ground, and support the machine with jack stands. Remove the 4 wheel nuts that secure the wheel to the hub, and remove the wheel and tire (Figure 30). -
Page 28: Electrical System Maintenance
Replacing Fuses Electrical System Maintenance The fuse block (Figure 34) is located under the seat. Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. •... -
Page 29: Drive System Maintenance
Adjusting the Transport Drive System Speed Maintenance Obtaining Maximum Transport Checking the Tire Pressure Speed Service Interval: Before each use or daily The traction pedal is adjusted for maximum transport Check the tire pressure before operating the machine speed and reverse at the factory, but an adjustment (Figure 35). -
Page 30: Controls System Maintenance
Controls System WARNING The engine must be running so that you Maintenance can adjust the detent plate. Contact with moving parts or hot surfaces may cause personal injury. Adjusting the Lift Lever Keep your hands, feet, face, and other Adjust the detent plate of the lift lever (Figure 38) if body parts away from rotating parts, the... -
Page 31: Hydraulic System Maintenance
Check the hydraulic lines and hoses daily for This fluid is compatible with the elastomers used leaks, kinked lines, loose mounting supports, wear, in Toro hydraulic systems and is suitable for a loose fittings, weather deterioration, and chemical wide-range of temperature conditions. This fluid is deterioration. -
Page 32: Checking The Hydraulic-Fluid Level
Checking the Hydraulic-Fluid Level Service Interval: Before each use or daily Check the hydraulic-fluid level before you first start the engine and daily thereafter. The reservoir is filled at the factory with the recommended hydraulic fluid. The best time to check the hydraulic fluid is when it is cold. -
Page 33: Replacing The Hydraulic Filter
Reservoir capacity: 26.5 L (7.0 US gallons) Use a genuine Toro filter for replacement; refer to the Parts Catalog for your machine. Remove the cap from the hydraulic reservoir (Figure 43). -
Page 34: Cleaning
Cleaning Cleaning and Inspecting the Machine Service Interval: After each use Thoroughly wash the machine with a garden hose—without a nozzle—so that excessive water pressure does not cause contamination and damage to the seals and bearings. Make sure that the cooling fins and the area g273325 around the cooling-air intake are kept free of Figure 43... -
Page 35: Storage
Coat the cable terminals and battery posts with Park the machine on a level surface; engage the Grafo 112X skin-over grease (Toro Part No. parking brake; shut off the engine; remove the 505-47) to prevent corrosion. key; and wait for all movement to stop before Slowly charge the battery for 24 hours every 60 leaving the machine. - Page 36 Notes:...
- Page 37 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 38 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 39 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.