Toro Sand Pro 3040 Operator's Manual
Traction unit
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- Service manual (262 pages) ,
- Operator's manual (44 pages) ,
- Manual (12 pages)
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Summary of Contents for Toro Sand Pro 3040
- Page 1 Form No. 3404-347 Rev A Sand Pro ® 3040 or 5040 Traction Unit Model No. 08703—Serial No. 314000001 and Up Model No. 08705—Serial No. 314000001 and Up *3404-347* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 The engine exhaust from this product contains chemicals known to the State of You may contact Toro directly at www.Toro.com for product California to cause cancer, birth defects, safety and operation training materials, accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Cleaning ..............34 Inspecting and Cleaning the Machine ......34 Cleaning the Oil Cooler ...........34 Safety ................4 Storage ................35 Safe Operating Practices........... 4 Preparing the Machine ..........35 Sound Power Level ..........6 Preparing the Engine ..........35 Sound Pressure Level..........6 Vibration Level ............ -
Page 4: Safety
Preparation Safety • Wear appropriate clothing, including eye protection; substantial, slip-resistant footwear; and hearing This machine has been designed in accordance with protection. Tie back long hair. Do not wear jewelry. ANSI B71.4-2012. However, when attachments are • installed on the machine additional weight is required to Evaluate the terrain to determine what accessories and comply to the standards. - Page 5 • – Use caution when operating the machine on a steep Use care when loading or unloading the machine into a slope. Reduce your speed when making sharp turns trailer or truck. or when turning on hillsides. • Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
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Page 6: Sound Power Level
Keep everyone away. Sound pressure level was determined according to the • To ensure safety and accuracy, have an Authorized Toro procedures outlined in EN ISO 11201. Distributor check the maximum engine speed with a Wear hearing protection. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 108-8418 93-9051 1. - Page 8 119–2483 1. Headlights 10. Read the Operator’s Manual for hydraulic oil information. 2. Engine—stop 11. To drive forward, press the top of the traction control pedal forward and down; to drive in reverse, press the bottom of the traction control pedal rearward and down.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Foam collar Washer Install the steering wheel. Locknut Steering-wheel cover – No parts required Remove the battery. Bulk electrolyte, 1.260 specific gravity –... -
Page 10: Installing The Steering Wheel
Installing the Steering Wheel Removing the Battery Parts needed for this procedure: No Parts Required Steering wheel Procedure Foam collar Remove the 2 wing nuts and washers securing the top battery Washer hold-down to the side battery hold-downs (Figure 3). Remove Locknut the top battery hold-down and remove the battery. -
Page 11: Activating And Charging The Battery
4. Remove the filler caps. 5. Slowly add electrolyte to each cell until the level is up to the fill line. Important: Do not overfill the battery. Electrolyte Activating and Charging the will overflow onto other parts of the machine and Battery severe corrosion and deterioration will result. -
Page 12: Installing Front Weights
This machine has been designed in accordance with ANSI B71.4-2012. However, when attachments are installed on the machine additional weight is required to comply to the standards. Use the chart below to determine the combinations of additional weight required. Order parts from your local Authorized Toro Distributor. -
Page 13: Product Overview
Product Overview Figure 6 1. Fuel-tank cap 3. Control panel 5. Air cleaner 7. Steering wheel 2. Traction and stopping pedal 4. Parking lever 6. Hydraulic-tank cap Controls Traction and Stopping Pedal The traction pedal (Figure 7) has 3 functions: to make the machine move forward, to move it backward, and to stop the machine. -
Page 14: Ignition Switch
Important: Do not operate in reverse with the attachment in the down (operating) position or the attachment could be severely damaged. Ignition Switch The ignition switch (Figure 9), used to start and stop the engine, has 3 positions: Off, Run, and Start. Rotate the key clockwise to the Start position to engage the starter motor. -
Page 15: Specifications
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts. -
Page 16: Operation
Checking the Level of the Operation Engine Oil Note: Determine the left and right sides of the machine Service Interval: After the first 20 hours from the normal operating position. Before each use or daily Think Safety First The engine is shipped with oil in the crankcase; however, you must check the oil level before and after you first start the Carefully read all safety instructions and symbols in the engine. -
Page 17: Filling The Fuel Tank
Important: Check the oil level every 8 operating DANGER hours or daily. Initially, change the oil after the first In certain conditions, gasoline is extremely 20 hours of operation; thereafter, under normal flammable and highly explosive. A fire or explosion conditions, change the oil and filter every 100 from gasoline can burn you and others and can hours. -
Page 18: Checking The Level Of The Hydraulic Fluid
• Keep face away from nozzle and gas tank or Season Hydraulic Fluid conditioner opening. Alternative fluids: If the Toro fluid is not available, other • Keep gas away from eyes and skin. conventional, petroleum-based fluids may be used, provided that they meet all of the following material properties and 1. -
Page 19: Checking The Tire Pressure
Note: This synthetic fluid is not compatible with the Toro Biodegradable Fluid previously sold. See your Toro Distributor for more information. Alternative fluids: • Mobil EAL Envirosyn H 46 (US) • Mobil EAL Hydraulic Oil 46 (international) 1. Position the machine on a level surface, lower the attachment, and stop the engine. -
Page 20: Torquing The Wheel Lug Nuts
5. Close the fuel-shutoff valve before storing the machine. CAUTION Inspecting the machine while the engine is running could result in injury. Shut the engine off and wait for all moving parts to stop before checking for oil leaks, loose parts, and other malfunctions. Checking the Interlock System Figure 18 CAUTION... -
Page 21: Towing The Machine
Towing the Machine CAUTION Operating the machine demands attention to In case of emergency, you can tow the machine for a short prevent tipping or loss of control. distance. However, we do not recommend this as a standard procedure. • Use care when entering and leaving sand traps. Important: Do not tow the machine faster than 1.6 •... -
Page 22: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure... -
Page 23: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the steering operation. Check the fuel level. Check the level of the engine oil. -
Page 24: Premaintenance Procedures
Premaintenance Procedures Important: The fasteners on the covers of this machine are designed to remain on the cover after removal. Loosen all of the fasteners on each cover a few turns so that the cover is loose but still attached, then go back and loosen them until the cover comes free. -
Page 25: Lubrication
(Figure Note: The flush fitting on the steering pivot (Figure • Traction-pedal pivot (1) (Figure requires a grease gun nozzle adapter. Order Toro Part No. 107–1998 from your Authorized Toro Distributor. Figure 23 • Rear hitch (5) (Figure Figure 26... -
Page 26: Engine Maintenance
Engine Maintenance Replacing the Air Filter Service Interval: Every 200 hours Changing the Engine Oil and 1. Release the latches securing the air-cleaner cover to the air-cleaner body (Figure 28). Filter Service Interval: After the first 20 hours Every 100 hours 1. -
Page 27: Replacing The Spark Plugs
Replacing the Spark Plugs Fuel System Maintenance Service Interval: Every 800 hours Type: Champion RC14YC (or equivalent) Replacing the Fuel Filter Air Gap: 0.76 mm (0.030 inch) Note: The spark plugs usually lasts a long time; however, Service Interval: Every 800 hours you should remove and check them whenever the engine An in-line filter is incorporated into the fuel line. -
Page 28: Electrical System Maintenance
Maintaining the Battery Electrical System Maintenance Service Interval: Every 25 hours The level of the battery electrolyte must be properly maintained and the top of the battery kept clean. If the WARNING machine is stored in a location where temperatures are extremely high, the battery will run down more rapidly than CALIFORNIA if the machine is stored in a location where temperatures are... -
Page 29: Drive System Maintenance
Drive System Maintenance Adjusting the Traction Drive for Neutral If the machine moves when the traction pedal is in the neutral position, adjust the traction cam. 1. Park the machine on a level surface and turn the engine off. 2. Loosen the 2 screws securing the center shroud to the machine and remove the shroud (Figure 33). -
Page 30: Adjusting The Transport Speed
Controls System 4. Check for proper operation. Maintenance Adjusting the Transport Speed Adjusting the Lift Lever Obtaining Maximum Transport Speed Adjust the detent plate of the lift lever (Figure 37) if the The traction pedal is adjusted for maximum transport speed attachment does not float properly (follow ground contour) and reverse at the factory, but an adjustment may be required during operation. -
Page 31: Adjusting The Engine Controls
• High idle: 3400 ± 50 rpm WARNING • Low idle: 1750 ± 100 rpm The engine must be running so that you can adjust the detent plate. Contact with moving Adjusting the Choke Control parts or hot surfaces may cause personal injury. -
Page 32: Hydraulic System Maintenance
Every 400 hours—Change the hydraulic fluid and filter. Figure 39 Use a genuine Toro filter for replacement. Shown with carb adapter removed 1. Park the machine on a level surface and turn the engine off. 1. Governed idle spring 2. -
Page 33: Checking The Hydraulic Lines And Hoses
Charging the Hydraulic Note: If the machine is equipped with a remote hydraulics kit, the suction hose can be removed from System the pump to drain the hydraulic fluid. 5. Remove the filter when the fluid flow slows. Whenever a hydraulic component is repaired or replaced, change the hydraulic filter and charge the hydraulic system. - Page 34 Cleaning • Faulty charge-relief valve • Faulty charge pump Inspecting and Cleaning the If the cylinder moves in 10 to 15 seconds, proceed to step 6. Machine 6. Operate the traction pedal in forward and reverse. The wheels that are off the floor should rotate in the proper Service Interval: Before each use or daily direction.
- Page 35 B. Clean the battery, terminals, and posts with a wire brush and a baking-soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery.
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- Page 39 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 40 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.