Toro Sand Pro 3040 Operator's Manual
Traction unit
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- Service manual (262 pages) ,
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- Manual (12 pages)
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Summary of Contents for Toro Sand Pro 3040
- Page 1 Form No. 3427-519 Rev B Sand Pro ® 3040 and 5040 Traction Unit Model No. 08703—Serial No. 403405001 and Up Model No. 08705—Serial No. 403405001 and Up *3427-519* B Register at www.Toro.com. Original Instructions (EN)
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Page 2: Figure 1
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service WARNING Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 CALIFORNIA identifies the location of the model and serial numbers Proposition 65 Warning on the product. -
Page 3: Table Of Contents
This manual identifies potential hazards and has Lifting the Machine ........... 22 safety messages identified by the safety-alert symbol Lubrication ............23 (Figure 2), which signals a hazard that may cause Greasing the Machine........23 serious injury or death if you do not follow the Engine Maintenance ........... -
Page 4: Safety
Safety • Do not put your hands or feet near moving components of the machine. • Do not operate the machine without all guards This machine has been designed in accordance and other safety protective devices in place and with ANSI B71.4-2017. However, when working on the machine. - Page 5 decal132-4429 132-4429 decal133-8062 133-8062 decal108-8484 108-8484 1. Attachment control 5. Parking brake 2. Attachment lower position 6. PTO—disengaged 3. Attachment raise position 7. PTO—engaged 4. Attachment, locked in float position...
- Page 6 decal137-3387 137-3387 1. Lights 10. Traction control—Forward, Neutral, and Reverse 2. Engine—Shut off 11. Warning—read the Operator’s Manual. 3. Engine—Run 12. Warning—do not operate this machine unless you are trained. 4. Engine—Start 13. Warning—wear hearing protection. 5. Choke–On 14. Crushing hazard, machine—keep bystanders away.
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Page 7: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Foam collar Washer Install the steering wheel. Locknut Steering-wheel cover – No parts required Remove the battery. Bulk electrolyte, 1.260 specific gravity –... -
Page 8: Installing The Steering Wheel
Installing the Steering Removing the Battery Wheel No Parts Required Parts needed for this procedure: Procedure Steering wheel Remove the 2 wing nuts and washers securing the Foam collar top battery hold-down to the side battery hold-downs Washer (Figure 4). Remove the top battery hold-down and remove the battery. -
Page 9: Activating And Charging The Battery
Important: Do not overfill the battery. Electrolyte will overflow onto other parts of the machine and severe corrosion and deterioration will result. Activating and Charging Install the filler caps. the Battery Parts needed for this procedure: Installing the Battery – Bulk electrolyte, 1.260 specific gravity (not included) Procedure Parts needed for this procedure:... -
Page 10: Installing Front Weights
Secure the positive cable (red) to the positive Use the chart below to determine the (+) terminal with a bolt (1/4 x 5/8 inch) and a combinations of additional weight required. locknut (Figure Order parts from your authorized Toro distributor. Attachment Weight Weight Kit Kit Quantity Required Spiker Kit 23 kg (50 lb) Part No. -
Page 11: Applying The Production Year Decal
Applying the Production Year Decal CE Only Parts needed for this procedure: Production year decal Procedure Apply the production year decal to the machine in the area shown (Figure g255199 Figure 7 1. Apply the decal here. Replacing the Warning Decal for CE Compliance Parts needed for this procedure: Warning decal... -
Page 12: Product Overview
Product Overview g012207 Figure 8 1. Fuel-tank cap 3. Control panel 5. Air cleaner 7. Steering wheel 2. Traction and stopping pedal 4. Parking lever 6. Hydraulic-tank cap Controls Traction and Stopping Pedal The traction pedal (Figure 9) has 3 functions: to move the machine forward, to move it backward, and to stop the machine. - Page 13 Lift Lever Do not use the maximum speed when using a mounted or towed attachment. To raise the attachment, pull the lift lever (Figure Important: Do not operate the machine in reverse back; to lower the attachment, push the lever forward. with the attachment in the down (operating) For the F position, move the lever into the detent...
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Page 14: Specifications
1. Seat-adjustment lever to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all Fuel-Shutoff Valve approved attachments and accessories. Close the fuel-shutoff valve... -
Page 15: Before Operation
Operation – For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating Before Operation method). – Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl Before Operation Safety ether) by volume is acceptable. -
Page 16: Before Operations Checks
During Operation system could be damaged. Do not mix oil with gasoline. Note: Determine the left and right sides of the machine from the normal operating position. Before Operations Checks Perform the following daily procedures before General Safety operating the machine: •... -
Page 17: Slope Safety
Push the choke lever forward to the O position • Use accessories, attachments, and replacement (when starting a cold engine) and the throttle parts approved by Toro only. lever to the S position. Important: When operating the machine in Slope Safety temperatures less than 0°C (32°F) allow the... -
Page 18: Breaking In The Machine
Breaking in the Machine Note: If the attachment adapter becomes stuck to the traction unit adapter, insert a pry bar or a screwdriver New engines take time to develop full power. Drive into the pry slot to disengage the parts (Figure 16). -
Page 19: Towing The Machine
Towing the Machine In case of emergency, you can tow the machine for a short distance. However, we do not recommend this as a standard procedure. Important: Do not tow the machine faster than 1.6 km/h (1 mph), because drive system damage may occur. -
Page 20: Maintenance
Maintenance Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. Maintenance Safety – Wait for all moving parts to stop. • Before adjusting, cleaning, repairing, or leaving – Allow machine components to cool before the machine, do the following: performing maintenance. -
Page 21: Daily Maintenance Checklist
Important: Refer to your engine owner's manual for additional maintenance procedures. Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the steering operation. -
Page 22: Pre-Maintenance Procedures
Pre-Maintenance Procedures Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. -
Page 23: Lubrication
Note: The flush fitting on the steering pivot (Figure • Traction-pedal pivot (1) (Figure 23) requires a grease gun nozzle adapter. Order Toro Part No. 107-1998 from your authorized Toro distributor. g002715 Figure 20 • Rear hitch (5) (Figure g007452... -
Page 24: Engine Maintenance
Engine Maintenance and add enough of the specified oil to raise the level to the Full mark on the dipstick. Important: Be sure to keep the oil level Engine Safety between the upper and lower mark on the dipstick. If you overfill or underfill the engine •... -
Page 25: Servicing The Air Cleaner
Add the specified oil to the crankcase; refer to and the body. Do not use a damaged element. Checking the Engine-Oil Level (page 24). Insert the new filter by applying pressure to the outer rim of the element to seat it in the canister. Dispose of the used oil properly. -
Page 26: Fuel System Maintenance
Fuel System Maintenance Replacing the Fuel Filter Service Interval: Every 500 hours An in-line filter is incorporated into the fuel line. Use the following procedures when replacement becomes g002724 Figure 27 necessary: Close the fuel-shutoff valve, loosen the hose clamp on the carburetor side of the filter, and remove the fuel line from the filter (Figure 28). -
Page 27: Changing The Carbon-Canister Filter
Changing the Carbon-Canister Filter Service Interval: Every 500 hours Raise the right rear tire off the ground, and support the machine with jack stands. Remove the 4 wheel nuts that secure the wheel to the hub, and remove the wheel and tire (Figure 29). -
Page 28: Electrical System Maintenance
Replacing Fuses Electrical System Maintenance The fuse block (Figure 33) is located under the seat. Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. •... -
Page 29: Drive System Maintenance
Drive System Maintenance Checking the Tire Pressure Service Interval: Before each use or daily Check the tire pressure before operating the machine (Figure 34). The correct air pressure in the front and rear tires is as follows: • Treaded tires: 70 kPa (10 psi) Note: If additional traction is required for blade g002727... -
Page 30: Adjusting The Traction Interlock Switch
WARNING The engine must be running so that you can perform the final adjustment of the traction-adjustment cam. Contact with moving parts or hot surfaces may cause personal injury. Keep your hands, feet, face, and other body parts away from rotating parts, the g002732 muffler, and other hot surfaces. -
Page 31: Controls System Maintenance
Controls System WARNING The engine must be running so that you Maintenance can adjust the detent plate. Contact with moving parts or hot surfaces may cause personal injury. Adjusting the Lift Lever Keep your hands, feet, face, and other Adjust the detent plate of the lift lever (Figure 39) if body parts away from rotating parts, the... - Page 32 Pull firmly on the throttle cable until the back of the swivel contacts the stop (Figure 40). Tighten the cable clamp screw and check the engine speed: • High idle: 3,350 to 3,450 rpm • Low idle: 1,650 to 1,850 rpm Adjusting the Choke Control Pivot the seat upward.
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Page 33: Hydraulic System Maintenance
Service Interval: Before each use or daily This fluid is compatible with the elastomers used Check the hydraulic lines and hoses daily for in Toro hydraulic systems and is suitable for a leaks, kinked lines, loose mounting supports, wear, wide-range of temperature conditions. This fluid is... -
Page 34: Replacing The Hydraulic Filter
g002704 Figure 42 1. Hydraulic-reservoir cap Remove the cap from the reservoir. Remove the dipstick from the filler neck and wipe it with a clean rag. Insert the dipstick into the filler neck; then remove it and check the level of the fluid (Figure g035109 43). -
Page 35: Changing The Hydraulic Fluid
Reservoir capacity: 18.9 L (5 US gallons) Use a genuine Toro filter for replacement; refer to the Parts Catalog for your machine. g002727 Figure 44... -
Page 36: Charging The Hydraulic System
Charging the Hydraulic • Loose filter or suction lines • Loose or faulty coupler on the pump System • Blocked suction line Whenever a hydraulic component is repaired or • Faulty charge-relief valve replaced, change the hydraulic filter and charge the hydraulic system. -
Page 37: Cleaning
49) to force material out Coat the cable terminals and battery posts with from the direction that it entered. Grafo 112X skin-over grease (Toro Part 505-47) Install the shield. to prevent corrosion. Slowly charge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. - Page 38 prevent the battery from freezing, make sure that it is fully charged.
- Page 39 Notes:...
- Page 40 Notes:...
- Page 41 Notes:...
- Page 42 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 43 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.