Front Caliper Assembly - Crew; Front Caliper Installation - Crew - Polaris RANGER ETX 2015 Owner's Manual

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BRAKE SYSTEM

FRONT CALIPER ASSEMBLY - CREW

1. Install new O-rings (Item 1) in the caliper body. Be

sure the grooves (Item 2) are clean and free of

residue or brakes may drag upon assembly.

2. Coat pistons with clean Polaris DOT 4 Brake Fluid.

Install pistons with a twisting motion while pushing

inward. Piston should slide in and out of bore

smoothly, with light resistance.

3. Lubricate the mounting bracket pins with disc brake

caliper lube, and install the rubber dust seal boots.

4. Compress the mounting bracket and make sure the

dust seal boots are fully seated. Install the brake

pads. Clean the disc and pads with brake parts

cleaner or denatured alcohol to remove any dirt, oil

9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual

1. Install caliper and torque mounting bolts to

specification.

Front Caliper Mount Bolt:

46 ft-lbs (62 Nm)

2. Install brake line and torque the banjo bolt (Item 1) to

the proper torque specification.

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