Volume Knob - Motorola ASTRO XTS 5000 Basic Service Manual

Disassembly/Reassembly Procedures: Volume Knob
8.7

Volume Knob

This section explains how to remove and install the volume knob.
NOTES:
• Refer to Figure 8-1 on page
Partial Exploded View Parts List. Numbers in parentheses ( ) refer to item numbers in
Figure 8-1
• The battery (56) should be removed from the radio before installing or removing the volume
knob (6).
• In cases where the volume insert (7) must be removed, a new volume insert must be used for
reassembly.
8.7.1 Remove the Volume Knob
To remove the volume knob:
1. Turn the volume knob (6) to the off position.
2. Hold the radio in one hand so that the top of the radio faces upward, and the front of the radio
faces you.
3. With the other hand, grasp the volume knob (6) and pull it upward, while pushing it toward the
back of the radio, until it is free from the volume knob retainer insert (7).
4. Bend the volume knob retainer insert's (7) two snap tabs away from the volume control shaft
so that the insert disengages from the shaft, then use needle-nosed pliers to pull the insert up
and off of the volume control shaft. Discard the removed volume insert.
5. Using needle-nosed pliers or some other pointed instrument, remove the volume torque O-
ring (8).
8.7.2 Install the Volume Knob
To install the volume knob:
1. Place the volume torque O-ring (8) inside a new volume knob retainer insert (7), and press it
downward until it seats securely at the bottom of the insert.
2. Hold the radio so that the top of the radio faces upward, and the front of the radio faces you.
3. Place a new volume knob retainer insert (7) on the volume control shaft, aligning the insert's
D-shaped hole with the D-shaped shaft. Press downward firmly on the insert until it snaps in
place on the shaft.
4. Place the volume knob (6) on the volume knob retainer insert (7), aligning the two lugs on the
inside of the knob with the insert's two snap tabs. Press firmly downward on the knob until it
seats securely in place.
6881094C28-D
8-2, the Partial Exploded View, and
and Table 8-1.
Table 8-1 on page 8-3, the
July 16, 2004
8-11