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Side Glass & Gasket Replacement Kit
158080
Tool List:
• 10mm and 13mm sockets
• 24-in socket extension / small ratchet wrench
Replace the Side Glass Panel
1. Lift off the Top Plate. The collar grates are also loose.
2. Open the firebox. Use the Latch Tool to pull each latch hook
forward to disengage the glass frame from the firebox. Lift
the glass frame up and off of the stove.
3. Open the Control Panel under the firebox. Loosen the Air
Shutter wing nut located below the firebox floor and push the
stem back far as it will travel. See fig. 7.1, page 15.
4. Remove the Burner: Lift the front of the burner base to
disengage it from the support brackets and pull it forward off
of the burner injector. Then tilt it side-to-side and pull it out
through the door opening. Fig. 7.2, page 15.
5. Remove the Exhaust Baffle, (#10, fig. 17.2) from the firebox
with removal of two, 10 mm hex nuts, #11. See also Fig. 7.3,
page 16.
6. Remove the Glass Panel:
• Remove the M6 hex bolt from the upper bracket strap at
the top of the firebox. Fig. 16.2.
• Refer to fig. 16.3 and fig. 17.2 to locate the M8 hex bolt,
#7, that attaches the cast iron Side Plate to the stove Base
Plate, #40.
• Use the 13 mm socket with 24-inch extension to loosen,
but not remove, the M8 hex bolt. Loosen the bolt enough to
tilt the side plate out from the firebox to access the two M6
nuts, #11, on the outside of the firebox.
• Use the 10 mm socket to remove the upper and lower
outside M6 glass frame nuts.
• From inside the firebox, locate and remove the upper and
lower remaining M6 glass frame nuts, #11, Fig. 16.3.
• Remove the glass panel and frame from the firebox.
7. Install replacement side glass and gasket:
• Wrap the new gasket material evenly around the edge of
the glass, peeling back the protective strip to expose the
adhesive, leaving a 1/2" overlap at the end seam. Press the
adhesive side down onto the glass surface. Do not stretch the
gasket.
• Place the panel within the frame and reinstall it in the
firebox using the four M6 nuts previously removed.
8. Adjust the Side Plate position to evenly align the rear edge
seam with the opposite side plate and retighten the base bolt.
9. Re-attach the upper bracket strap to the firebox using the
original M6 hex bolt.
10. Replace the Exhaust Baffle and Burner assembly.
Gasket
Extra Retainer
Glass Frame
Clips included with
Replacement Glass
Integrated
Retainer Tab
Figure 16.1.
Front Glass replacement.
Figure 16.2. Remove the firebox-to-side plate bolt.
Firebox
M6 Frame Nuts
Screen
Figure 16.3. View down between firebox and side plate: Loosen the
M8 Base bolt and tilt the Side Plate back to remove the M6 glass
frame nuts.
130112_Rev 2 GF 160 DV 2/22
Glass Panel
M8 Base Bolt
Side Plate
29
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