Self-propelled line striper, for the application of line striping materials, for professional use only, for outdoor use only, not for use in explosive atmospheres or hazardous locations, maximum operating speed: 10 mph 16 kph, maximum operating pressure: (42 pages)
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1 PBS Tank 1 PBS Tank 17Y234 ✓ 18B025 17Y271 ✓ with laser 17Y513 ✓ 17Y512 ✓ with laser All auto guns can be actuated manually. Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
Important Grounding Information Important Grounding Information The following information is intended to help you understand when to use the grounding wire and clamp provided with your striper. It is required when flushing or cleaning with flammable materials. Please read the information on the material container label to determine if it is flammable. Ask for a Safety Data Sheet (SDS) from your supplier.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi. • Always engage the piston safety lock when not spraying. Verify the piston safety lock is functioning properly.
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Warnings WARNING CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death. • Do not operate internal combustion engine in an enclosed area. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. •...
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Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...
Warnings Important Laser Information for Units with Laser Option WARNING LASER LIGHT HAZARD: AVOID DIRECT EYE CONTACT Eye exposure to Class IIIa3/3R levels of laser light can potentially present an eye (retinal) injury hazard, including spot blindness or other retinal injury. To avoid direct eye exposure: •...
Component Identification - Fusion MMA PC Gun Component Identification - Fusion MMA PC Gun 13 Mix Chamber A Side Fluid Valve 14 Optional Fluid Inlets (A side shown) B Side Fluid Valve 15 Lock Ring Spray Tip Adapter 16 Fluid Inlet Swivels (A side shown) Air Line Quick Coupler 17 Trigger Muffler...
Piston Safety Lock Piston Safety Lock Loss of Air Pressure Engage Piston Safety Lock whenever you are handling In event of loss of air pressure, gun will continue to the gun out of the holder and the gun is under pressure, spray.
Theory of Gun Operation Theory of Gun Operation Gun Triggered (Fluid Spraying) Gun Detriggered (Air Purging) Mix chamber (13) moves back, shutting off purge air Mix chamber (13) moves forward, shutting off fluid flow. flow. Impingement ports (IP) align with fluid ports of side Impingement ports (IP) open to air chamber (AC), seals (18c), allowing fluid to flow through mix chamber allowing purge air to flow through mix chamber nozzle (N).
Grounding Instructions Grounding Instructions (Flammable Flushing and Cleaning Materials) Pails Flammable materials: follow local codes and regulations. Use only conductive metal pails, placed on This equipment must be grounded to reduce the risk a grounded surface such as concrete. of static sparking. A static spark can cause fumes to ignite or explode causing serious injury.
Pressure Relief Procedure Pressure Relief Procedure 5. Trigger the gun onto cardboard or into a waste container to relieve pressure. 6. Engage all gun Piston Safety Locks. Turn both Prime Valves to prime positions. This equipment stays pressurized until pressure is manually relieved.
Setup Setup 2. Engage the Piston Safety Lock (11). See Piston Safety Lock, page 11. The ProConnect (PC) Fluid Cartridge (20) comes ® pre-installed along with two spares for future use. See Reinstall or Replace the PC Fluid Cartridge, page 50, TI2409A 3.
Setup Setup Striper with Fusion MMA 4. Install the Front Retaining Ring (18). PC Gun a. Lubricate the Front Retaining Ring (18). See Lubricant for Gun Rebuild, page 90. 1. Perform Pressure Relief Procedure, page 14. b. Tighten the Front Retaining Ring (18) until the 2.
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Setup 7. Turn both Prime Valves to prime. Turn Pressure e. Pull starter cord. Control counterclockwise to lowest pressure. ti27620a 9. After engine starts, move choke to open. ti28015a NOTE: Minimum hose size allowable for proper sprayer operation is 3/8 in. x 11 feet & 1/4 in. x 7 feet for LLV 200MMA.
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Setup 14. Set B side Pump ON/OFF Valve to ON (pump is 19. Open B side Fluid Valve (about three full turns). now active). ti28017a 20. Disengage Piston Safety Lock. 15. Increase Pressure Control enough to start pump. Pump is primed when fluid flows from drain tube. Disengaged ti28016a 16.
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Setup 22. If you suspect a clog, perform Clear Spray Tip 28. Open both A and B Fluid Valves. Adapter Clog, page 14. 23. Inspect fittings for leaks. If leaks occur, turn sprayer OFF immediately. Perform Pressure Relief Procedure, page 14. Tighten leaky fittings. Repeat Startup, steps 1-22.
Setup Keep Components A and B 32. Increase pressure control knobs to desired pressure. Separate Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination: • Never interchange component A and component 33.
Startup Startup Gun Placement NOTE: When striping above a curb, the mounting clamp can be rotated for clearance. 1. If pressurized, perform Pressure Relief Procedure, page 14. 2. Insert guns into gun holder. Tighten clamps. ti28129a Manual Guns Selection 4. Connect gun cables to left or right gun selector plates.
Startup Auto Guns Selection 1. Use the gun selector buttons to determine which 2. Use the gun trigger control to actuate guns. guns are active. Each gun selector has 3 settings: continuous line, OFF, and programmed line pattern. ti27881a ti27784a 4 Examples: ti27785a 3A9099A Operation, Repair, Parts...
Startup Gun Positions Chart One line One line up to 24 in. (61cm) wide Two lines One line or two lines to spray around obstacles One gun curb Two gun curb Two lines or one line up to 24 in. (61 cm) wide 3A9099A Operation, Repair, Parts...
Startup Gun Arm Mounts 4. Tighten gun arm knob into gun arm mounting slot. This unit is equipped with front and rear gun arm mounts to allow the operator to place the guns in the optimal location. ti27798a NOTICE Make sure all hoses, cables, and wires are properly routed through brackets and do NOT rub on tire.
Startup Installation No fluid spray 2. Turn screw in handle clockwise if spray icon 1. Install vertical gun mount onto gun bar. appears before fluid spray starts. ti27802a No spray icon NOTE: Make sure all hoses, cables, and wires are properly routed through brackets.
Startup Gun Cable Adjustment 3. Insert plastic cable retainer into cable bracket hole. Adjusting the gun cable will increase or decrease the gap between the trigger plate and the gun trigger. To adjust trigger gap, perform the steps below. Manual Guns ti27806a 4.
Startup Straight Line Adjustment 4. Roll the striper. Repeat steps 2 and 3 until striper rolls straight. Tighten bolt on wheel alignment plate to lock the new wheel setting. The front wheel is set to center the unit and allows the operator to form straight lines.
Startup Dot Laser 4. Route wires from the switch to the Battery and con- nect to the (+) and (-) terminals. To avoid injury, never look firectly in to laser beam. 1. Remove battery cover. ti27818a 5. Connect the switch leads to the wire harness. 6.
Cleanup Cleanup 5. Place B side siphon tube set in grounded metal pail partially filled with acetone. Attach ground wire to true earth ground. 6. Set B side Pump Valve to ON (pump is now active). 1. Perform Pressure Relief Procedure, page 14. 2.
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Bit Sizes, page 47. 18. Disassemble Front End of Fusion MMA PC Gun, page 56, step 3. 19. Maintenance - LineLazer V 200MMA 1:1, page 57, steps 6-8, place in acetone. Disengaged 20. Lubricate o-rings, see Clean Muffler, page 54.
(AC), impingement ports (IP), and out mix chamber nozzle (N), coating all surfaces. Use Graco 117773 Grease, see page 90. NOTE: Flow paths are not shown to scale, for clarity. See Parts List, pages 74-75, for part numbers and 4.
LineLazer V LiveLook Display Initial Setup (HP Auto Series) US Units Pressure = psi Volume = gallons The initial setup prepares the striper for operation Distance = feet based on a number of user entered parameters. Line Thickness = mil Language selections and the units of measure SI Units selections can be set before you start or changed later.
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LineLazer V LiveLook Display 6. Press and release gun trigger control to start 3. Press to select Setup/Information. calibration. CALIBRATION SETTINGS INFORMATION ti27912a 7. Move striper forward. Keep laser dot on steel tape. ENG SPA FRE DEU RUS WORLD LAYOUT MODE 8.
LineLazer V LiveLook Display Striping Mode (HP Auto Series) Ref. Description Operating in Striping Mode Select a “Favorite”, press for less than one second. Striper must be running before activating gun trigger Save a “Favorite”, press and hold for more than three control.
LineLazer V LiveLook Display Measure Mode (HP Auto Series) 2. Press and release gun trigger control. Move striper forwards or backwards. (Moving backwards is a negative distance.) Measure Mode replaces a tape measure to measure distances when laying out an area to be striped. 1.
LineLazer V LiveLook Display Layout Mode 2. Use gun activation buttons to select guns. Layout Mode is used to calculate and mark parking lot stalls. 1. Use to select Layout Mode. ti27918a 3. Press and release gun trigger control and move striper forward.
LineLazer V LiveLook Display Stall Calculator 2. The most recent length measured in Measure Mode is automatically displayed. Press gun trigger control to start a new measurement. Press again to stop Stall Calculator is used to set the stall size. The striper measuring.
LineLazer V LiveLook Display Angle Calculator 2. Dot spacing (B) and offset (C) are calculated based on the parameters entered: Angle Calculator is used to determine the offset value Stall angle and dot spacing value for a layout. Stall depth Stall size (width) 1.
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LineLazer V LiveLook Display 5. Press and release gun trigger control to start 4. Press to transfer calculated dot spacing marking stall size dots. Press and release gun distance to Layout Mode. Save this value in trigger control to stop marking. favorites if desired.
LineLazer V LiveLook Display Setup/Information to select Setup/Information. Press to select Language. See Language, page 33. See Calibration, page 33. See Settings, page 42. See Information, page 43. See Marker Layout Mode, page 44. 3A9099A Operation, Repair, Parts...
LineLazer V LiveLook Display Settings to select Setup/Information. Press open Settings Menu. Chooses the machine type. Necessary for accurate gallon counting. to set time and date. Needed for accurate Data Logging. Set units with to adjust screen contrast to the desired value. For programmed skip lines, press to choose: Paint first...
LineLazer V LiveLook Display Information to select Setup/Information. Press open Information Menu. Displays and logs life, data, and striper information. View and test functionality of component Stroke Counter Touch Pad Buttons Pressure Transducer Engine Voltage Distance Sensor Battery Voltage Clutch Solenoid 1 Solenoid 2 Battery charge state...
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LineLazer V LiveLook Display Marker Layout Mode 4. Set gun switch to skip line or solid line. The Marker Layout Mode feature sprays a dot or a series of dots to mark an area. 1. Use to select Setup/Information. Press to open Marker Layout Mode.
LineLazer V LiveLook Display Data Logging The LLV control is equipped with Data Logging, which 1. Press the to open the Data Logging pop up allows the user to recall job data and export the data window. from the machine to a USB drive. 2.
Maintenance - Fusion MMA PC Gun Flush Gun 2. Refer to Table 1: Nozzle Drill Bit Sizes, page 47. Also see identification chart under Drill Bit Kits, page 68. Use the appropriate size drill bit to clean If it is necessary to flush gun, use following procedure. Mix Chamber (13).
Maintenance - Fusion MMA PC Gun Clean Mix Chamber NOTICE Impingement Ports To prevent cross-contamination in the gun, do not interchange A component and B component parts. 1. Follow the Pressure Relief Procedure, page 14. Cross-contamination can result in cured material in the gun.
Maintenance - Fusion MMA PC Gun 7. Remove the PC Fluid Cartridge (20) by pulling NOTICE forward or inserting a screwdriver into the pry slots. To prevent cured material in fluid bores, clean the A Sealing surfaces and opposing checks will cause and B side ports on the Fluid Housing (6) prior to resistance.
Maintenance - Fusion MMA PC Gun Inspect the Fluid Cartridge If the gun does not spray chemical, or only sprays one chemical when triggered, inspect the PC Fluid Cartridge for reacted chemical on the side sealing surfaces. • If grease purges out of the internal side seal: No ti37616a obstruction or restriction is in the flow path and the •...
Maintenance - Fusion MMA PC Gun Store the Fluid Cartridge Inspect the Piston Safety Lock If a usable PC Fluid Cartridge (20) has been exposed to 1. Perform Pressure Relief Procedure, page 14. chemical and removed from the gun, store the cartridge 2.
Maintenance - Fusion MMA PC Gun Remove/Reinstall Gun Fluid Clean Gun Fluid Manifold Manifold Clean Gun Fluid Manifold sealing faces with acetone and a brush whenever removed from gun. Be sure to 1. Close Fluid Valves A and B. clean the two fluid ports (X) in the top mating surface. Do not damage the flat sealing surfaces.
Maintenance - Fusion MMA PC Gun Clean Passages Clean Muffler 1. Perform Pressure Relief Procedure, page 14. Remove and clean Muffler with acetone. Inspect the Piston 2. If necessary, clean out passages in fluid housing and handle with drill bits. Refer to T 1 and to ABLE .
Maintenance - Fusion MMA PC Gun Inspect the Air Valve 6. Liberally lubricate piston o-rings. Reinstall piston. Shaft is keyed for proper assembly. Push firmly to seat piston. 1. Follow the Pressure Relief Procedure, page 14. 2. Disconnect air lines (D) from Air Line Quick Coupler (4) and remove Gun Fluid Manifold (12).
Maintenance - Fusion MMA PC Gun Disassemble Front End of 2. Push on Spray Tip Adapter (3) until it is flush with front of gun. This ensures that mix chamber is all Fusion MMA PC Gun the way back. 1. Follow the Pressure Relief Procedure, page 14. 2.
AFTER EACH 500 HOURS OR 3 MONTHS OF OPERATION: Replace hydraulic oil and filter. Use DAILY: Check gun safety for proper operation. Graco hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8 liter) and filter 246173. Oil change interval DAILY: Check prime/spray drain valve for proper dependent on environmental conditions.
Recycling and Disposal Recycling and Disposal Rechargeable Battery Disposal End of Product Life Do not place batteries in the trash. Recycle batteries At the end of the product’s useful life, dismantle and according to local regulations. In the USA and Canada, recycle it in a responsible manner.
1. Apply a light film of oil on oil filter gasket. Install drain plug and oil filter. Tighten oil filter 3/4 turn after gasket contacts base. 2. Fill tank with Graco synthetic hydraulic oil, ISO 46. 3. Check oil level. 1. Perform Pressure Relief Procedure, page 14.
Troubleshooting Troubleshooting Problem Cause Solution Gas engine pulls hard (won’t Hydraulic pressure is too high. Turn hydraulic pressure knob start). counterclockwise to lowest setting. Engine won’t start. Engine switch is OFF. Turn engine switch ON. Engine is out of gas. Refill gas tank.
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Troubleshooting Problem Cause Solution Displacement pump Strainer is clogged. Clean strainer. operates but output is low on O-ring in pump is worn or damaged. Replace o-ring. See Pump manual. down stroke and/or on both strokes. Intake valve ball is packed with material or is Clean intake valve.
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Intake line to pump inlet is not tight. Tighten. Hydraulic motor is worn or damaged. Bring sprayer to Graco distributor for repair. Large pressure drop in fluid hose. Use larger diameter for shorter hose. The sprayer overheats.
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Troubleshooting Problem Cause Solution Spray icon is always shown Interrupter is improperly positioned. Turn screw clockwise until spray icon is on display. synchronized with fluid spray, page 25. Reed switch assembly is damaged. Replace reed switch assembly. Pumps are running at largely Fluid filter is dirty.
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Troubleshooting Problem Cause Solution Battery won’t stay charged. Accessories are left on and drain the Battery Turn off accessories when machine is not in when unit is not running. use. Throttle is not set high enough. Make sure engine is being ran above 3300 rpm, NO LOAD for proper power supply.
Gun Troubleshooting Gun Troubleshooting 1. Follow the Pressure Relief Procedure, page 14, before checking or servicing the gun. 2. Check all possible problems and causes before disassembling the gun. NOTICE To prevent cross-contamination in the gun, do not interchange A and B component Methyl-Methacrylate (MMA).
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Gun Troubleshooting Problem Cause Solution Loss of round pattern. The mix chamber nozzle is dirty. Clean the mix chamber nozzle. See Clean Spray Tip Adapter and Mix Chamber Nozzle, page 47. Loss of flat pattern. The spray tip is plugged. Clean in compatible solvent.
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Gun Troubleshooting Problem Cause Solution Excessive cleanoff air when The fluid cartridge front o-ring is damaged or Replace the fluid cartridge front o-ring only. fluid valves are closed and missing. See Parts Drawing - Gun, page 74. gun is triggered. Fluid does not shut off when The fluid valves are damaged.
Drill Bit Kits Drill Bit Kits Reference Clean Passages, page 54, for cleaning gun 1 in. ports and orifices. Illustrations are for diameter (25.4 mm) comparison. Actual length may vary. 1 in. NOTE: Not all sizes are used with your gun. (25.4 mm) Drill Bit Size Kit Part No.
Parts List Parts List Gun Holder and Arm Ref. Part Description Qty. Ref. Part Description Qty. 115483 NUT, lock 101566 NUT, lock (not shown) 100020 WASHER, lock 114982 SCREW, cap, flange hd (not 116876 WASHER, flat shown) 16T646 SWITCH, air 17H528 BRACKET, gun arm (not shown) 16T804 BRACKET, switch, air 17J407 ARM, extension, bar (not shown)
NUT DRIVER, hex; 5/16 118575 SCREWDRIVER; 1/8 blade 55▲ 172479 TAG, warning; not shown 117773 GREASE CARTRIDGE; 3 oz; not shown; MSDS sheet available at www.graco.com ▲ Replacement safety labels, tags, and cards are available at no cost. 3A9099A Operation, Repair, Parts...
Parts Drawing - Handle/Controls Parts Drawing - Handle/Controls NOTICE Do not allow the solenoid wires 0.75" to make a sharp bend as shown. Doing so may lead to wire breakage. Place an approximate 0.75" radius bend in the wires exiting the solenoid. Torque to 18-22 in-lbs (2.0-2.4 N·m) 3A9099A Operation, Repair, Parts...
Parts List - Filters A & B Parts List - Filters A & B Ref. Part Description Qty. Ref. Part Description Qty. 196178 ADAPTER, nipple 17K166 MANIFOLD, filter 114708 SPRING, compression 196179 FITTING, elbow, street 196181 FITTING, nipple 15C765 CAP, filter 15G563 HANDLE, valve 15C766 TUBE, diffusion 116424...
Parts List - Fluid Pumps A & B Parts List - Fluid Pumps A & B Ref. Part Description Qty. Ref. Part Description Qty. 245*‡ 178226 SEAL, piston 288754 KIT, repair, trip rod/piston 17Y049 BRACKET, mount, pump, left 196179 FITTING, elbow, street 117328 FITTING, nipple, straight 196178...
Parts List - Engine & Compressor Parts List - Engine & Compressor Ref. Part Description Qty. Ref. Part Description Qty. 25R108 COMPRESSOR, oil 288261 RAIL, belt guard, assy 1a† 19B286 KIT, collar, shaft, Includes 1b, 1d, 1e, 288734 GUARD, belt (includes 136, 250, 254, and 23 255) 1b◆...
Parts List - Pressure Tank Parts List - Pressure Tank Ref. Part Description Qty. Ref. Part Description Qty. 116720 COUPLER, quick disconnect 156971 FITTING, nipple, short 104655 GAUGE, press air 187357 ELBOW, street 15B565 VALVE, ball 16W088 GAUGE, air pressure 070408 SEALANT, pipe, sst 194666...
Keeps gun clean while spraying. Pack of 10. Lubricant for Gun Rebuild 248279, 4 oz (113 gram) [10] High adhesion, water resistant, lithium-based lubricant. SDS sheet available at www.graco.com. Grease Cartridge for Gun Shutdown 248280 Cartridge, 3 oz [10] TI4211b...
Technical Specifications - Gun Technical Specifications - Gun Fusion MMA PC Spray Gun Metric Maximum Fluid Working Pressure 3500 psi 24.5 MPa, 245 bar Minimum Air Inlet Pressure 80 psi 0.56 MPa, 5.6 bar Maximum Air Inlet Pressure 130 psi 0.9 MPa, 9 bar Maximum Fluid Temperature 200°...
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Individual parts should be sorted by material and disposed of properly. Key construction materials can be found in the Materials of Construction Section. Electronic components are RoHS compliant and should be disposed of properly. Graco Date Month (First Year (2nd and...
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication.