3M -Matic 800a3 Instructions And Parts List
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3M -Matic 800a3 Instructions And Parts List

Adjustable case sealer with accuglide 3 taping heads
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Instructions and Parts List
3M-Matic
800a3
Adjustable
Case Sealer
with
AccuGlide 3
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
™
Type 40800
™
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2081-7 (D092311-NA)

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Summary of Contents for 3M 3M-Matic 800a3

  • Page 1 Serial No. on hand to minimize For reference, record machine serial number here. production delays. "3M-Matic"and "AccuGlide" are Trademarks of, 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 2 3M-Matic 800a3 Adjustable case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition September 2011 Copyright 3M 2011 All rights reserved The manufacturer reserves the right to change the product at any time without notice.

  • Page 3: Replacement Parts And Service Information

    Minimum billing on parts orders will be $25.00. Replacement part prices available on request. $10.00 restocking charge per invoice on returned parts 3M-Matic , AccuGlide and Scotch 3M Industrial Adhesives and Tapes ™ ™ ™ are Trademarks of 3M Center, Building 220-5E-06 3M St.
  • Page 4 THIS PAGE IS BLANK...
  • Page 5 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
  • Page 6 THIS PAGE IS BLANK...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: 800a3 Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch) 800a3 Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
  • Page 8 THIS PAGE IS BLANK...
  • Page 9 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................15 5.2 Overseas Shipment Packaging (Optional) ................15 5.3 Handling and Transportation of Uncrated Machine ............. 15 5.4 Machine Storage ......................... 15 6. Unpacking 6.1 Uncrating ..........................
  • Page 10 THIS PAGE IS BLANK...
  • Page 11 TABLE OF CONTENTS (continued) 12. Operation 12.1 Operator’s Correct Working Position ................24 12.2 Starting the Machine ....................... 24 12.3 Starting Production ......................24 12.4 Tape Replacement ......................24 12.5 Box Size Adjustment ....................... 24 12.6 Cleaning ......................... 24 12.7 Table of Adjustments ......................
  • Page 12 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig.

  • Page 13: Introduction

    1-INTRODUCTION 1.1 Manufacturing Specifications / Description / Intended Use 3 Taping Heads is designed to apply a “C” The 3M-Matic 800a3 Adjustable Case Sealer with AccuGlide clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers.

  • Page 14: How To Read And Use The Manual

    - Spare parts (last section) 3M-Matic 800a3 Adjustable case sealer 3M Industrial Adhesives and Tapes Division 3M Cen- All pages and diagrams are numbered. The spare ter, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) parts lists are identifi ed by the fi gure identifi cation Edition September 2011 Copyright 3M 2011 All rights number.

  • Page 15: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine 2.2 Data for Technical Assistance and Service 2011 September 800a3-NA...

  • Page 16: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 17: Safety

    3-SAFETY 3.1 General Safety Information 3.2 Explanation of Signal Word and Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular atten- tion to sections marked by the symbol: This safety alert symbol identifi es important messages in this manual.

  • Page 18: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualifi ed Figure 3-2 personnel to operate and service this equipment.
  • Page 19 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from WARNING tape cutoff blades under orange blade Sharp Blade guards. The blades are extremely sharp. Important! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units.

  • Page 20: Operator's Qualifi Cations Defi Nition

    3-SAFETY (continued) 3.4 Operator's Qualifications WARNING - Machine Operator • To reduce the risk associated with - Mechanical Maintenance Technician - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist − Read, understand, and follow all safety and (See Section 3) operating instructions before operating or servicing the case sealer.

  • Page 21: Operator's Required Skill Levels

    3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician 3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected The Table shows the minimum operator's skill for •...

  • Page 22: Component Locations

    3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Height Top Flap Adjustment Compression Handle Rollers Emergency Stop Button Upper Taping Head Lower Taping Head...

  • Page 23: Table Of Warnings And Replacement Labels

    78-8113-6912-9 (2) DOWN 78-8095-1141-9 78-8095-1628-8 STOP 78-8070-1366-5 78-8070-1336-8 78-8070-1336-8 (2) 78-8070-1629-6 78-8070-1629-6 78-8062-4266-1 78-8137-0886-0 78-8060-8481-6 Leg Height Adjustment Label (not shown) 78-8070-1339-2 78-8113-6717-2 78-8070-1329-3 3M Logo (not shown) Figure 3-9 - Replacement Labels / 3M Part Numbers 2011 September 800a3-NA...

  • Page 24: Power Requirements

    Electrical: 115 Volt, 60Hz, 3.8 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate Belt speed is 0.5m/s [100 ft/min].

  • Page 25: Tape Roll Diameter

    4-SPECIFICATIONS (continued) Specifications 6. Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 7. Tape Application Leg Length – Standard 70 mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length –...

  • Page 26: Machine Noise Levels

    4-SPECIFICATIONS (continued) Optional Optional Control Infeed/Exit Infeed/Exit Side Conveyor Conveyor Box Travel Optional Casters 10. Machine Dimensions Minimum 1395 [Inches] [38-1/2] [36-1/4] [55] [18] [24]* [4-3/16] [24.5] Maximum 2185 [Inches] [86]* [35]* * With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and "B"...

  • Page 27: Handling And Transportation Of Uncrated Machine

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.

  • Page 28: Unpacking

    6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains Loosen and remove nuts and brackets using the the uncrating instructions of the machine (Figure 6-1). open end spanner supplied in the tool box (Figure 6-4). Figure 6-1 Figure 6-4 Cut straps.

  • Page 29: Installation

    7-INSTALLATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment (See Specifi cations). • To reduce the risk associated with mechanical and electrical hazards: 7.2 Space Requirements for Machine Operation − Allow only properly trained and and Maintenance Work qualifi...

  • Page 30: Assembly Completion

    7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the Cut the plastic ties holding the lower taping head in frame and remove the polystyrene blocks (Figure 7-4). position (Figure 7-6). Figure 7-4 Figure 7-6 Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5).

  • Page 31: Outboard Tape Roll Holder

    7-INSTALLATION (continued) 7.7 Completion of Taping Heads One Way See Manual 2 for Complete Instructions: Tension Roller 1. Place the Upper Taping Head in a convenient working position Tension .2. Use Figure 7-8 and tape threading label. Wrap Position the tape supply roll so the adhesive Roller side of tape is facing the front of the taping head as it is pulled from the supply roll.

  • Page 32: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two bottom side belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 33: Box Width Adjusting Knobs

    9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Box Height Adjusting Crank Figure 9-2 9.3 Start/Stop Button Figure 9-3 E-Stop Switch 9.4 Latching Emergency Stop Button Figure 9-4 800a3-NA 2011 September...

  • Page 34: Blade Guards

    10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards 10.3 Electric System / Circuit Breaker The electric system is protected by a ground wire Both the top and bottom taping units have a blade whose continuity has been tested during the fi nal guard.

  • Page 35: Set-Up And Adjustments

    11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place a product fi lled box on infeed end of machine bed with top fl aps folded as shown and manually move box forward to contact lower taping head applying roller. Turn drive belt adjustment crank to position both side drive belts against sides of box (Figure 11-1).

  • Page 36: Operator's Correct Working Position

    12-OPERATION 12.1 Operator's Correct Working Position and 12.3 Starting Production Operational Flow (Figure 12-1). After having adjusted the machine according to the box dimensions (height-width), let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading Skill 1 - Operator See Manual 2: AccuGlide™...

  • Page 37: Trouble Shooting

    12-OPERATION (continued) 12.9 Troubleshooting Guide Problem Cause Correction Drive belts do not convey boxes Narrow boxes Check machine specifi cations. Boxes are narrower than recommended, causing slippage and premature belt wear. Worn drive belts Replace drive belts Top taping head does not apply Adjust the box height adjustment enough pressure with the crank...

  • Page 38: Safety Measures (See Section 3)

    13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualification...

  • Page 39: Drive Belt Replacement

    13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Replacement - See Steps 1 thru 8 Tension Adjustment - See Steps 3, 7 and 9.

  • Page 40: Drive Pulley Ring

    13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Figure 13-5 – Box Drive Assembly, Infeed End 6.

  • Page 41: Drive Belt Tension

    13-MAINTENANCE AND REPAIRS (continued) Drive Belt Direction Discharge End Infeed End 25mm [2 Inch] Deflection Box Drive Belt @ 3.5 kg [7 lbs.] Pull Force at Midspan Figure 13-7 – Box Drive Belt Tension Adjustment, Top View WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: −...

  • Page 42: Taping Heads

    13-MAINTENANCE AND REPAIRS (continued) 13.11.2 Taping Heads (Refer to Figure 13-8B and Figure 13-8C) Taping Head Adjustments WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp TAPE WEB ALIGNMENT –...

  • Page 43: Drive Belt Assembly Height

    13-MAINTENANCE AND REPAIRS (continued) 13.11.2 Special Set-Up Procedure (continued) WARNING • To reduce the risk associated with muscle strain: − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift 2.

  • Page 44: Box Height Range (Outer Column Repositioning)

    13-MAINTENANCE AND REPAIRS (continued) Special Set-Up Procedure (continued) WARNING WARNING • • To reduce the risk associated with To reduce the risk associated with mechanical and electrical hazards: muscle strain: − Use the appropriate rigging and − Turn electrical and air supply off and material handling equipment when lifting or disconnect before performing any repositioning this equipment...
  • Page 45 13-MAINTENANCE AND REPAIRS (continued) 13.11.4 Special Set-Up Procedure (continued) Upper Assembly Upper Assembly Plastic Plastic Column Column Outer Outer Column Column Plastic Plastic Lead Lead Screw Screw Special Special Figure 13-11 – Upper Frame Removal 2011 September 800a3-NA...
  • Page 46 13-MAINTENANCE - SPECIAL SET-UP (continued) 13.11.4 Special Set-Up Procedure (continued) Important – Before removing chain, mark both front and rear sprockets/chain with 4. Remove M6 x 16 hex hd screw, special washer chalk or paint to be sure sprockets/chain and drive belt width adjustment crank - when re-assembled, will be in same position Figure 13-12.
  • Page 47 13-MAINTENANCE - SPECIAL SET-UP (continued) 13.11.4 Special Set-Up Procedure (continued) 7. Remove fasteners (M8 x 16 socket head screws Note – When installing upper assembly and M6 plain washers) that attach column back into machine (removed in Step 3), slide spacers to machine bed and remove spacers/ outer columns from machine bed.
  • Page 48 THIS PAGE IS BLANK...
  • Page 49 13-MAINTENANCE AND REPAIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...
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  • Page 51: Statement Of Conformity

    14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine (ELV) The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country.
  • Page 52 THIS PAGE IS BLANK...

  • Page 53: Electric Diagrams

    16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 2011 September 800a3-NA...
  • Page 54 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
  • Page 55 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
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  • Page 57 800a3 Adjustable Case Sealer Figure 10514 Figure 6166 Figure 3269 Figure 5350 Figure 6172 Figure 15231 Figure 6171 Figure 6170 Figure 5817 Frame Assemblies 800a3-NA...
  • Page 58 800a3 13 12 21 14 Figure 10514 800a3-NA...
  • Page 59 800a3 Figure 2807 Figure 10514 Ref. No. 3M Part No. Description 10514-1 78-8070-1564-5 Tape Roll Bracket Assembly 10514-2 78-8070-1565-2 Tape Drum Bracket Assembly 10514-3 78-8070-1566-0 Bracket – Tape Drum 10514-4 78-8070-1395-4 Bracket – Bushing Assembly 10514-5 78-8070-1568-6 Cap – Bracket...
  • Page 60 800a3 Figure 3269 800a3-NA...
  • Page 61 800a3 Figure 3269 Ref. No. 3M Part No. Description 3269-1 78-8060-8489-9 Column – Outer 3269-2 78-8076-5426-0 Plate 3269-3 26-1003-7964-8 Screw – Soc Hd, M8 x 20 3269-4 78-8017-9318-9 Washer – Plain 8 mm 3269-5 78-8060-8491-5 Cap – Column 3269-6 26-1002-4955-1 Screw –...
  • Page 62 800a3 Figure 5350 800a3-NA 2009 February 800a3-NA...
  • Page 63 800a3 Figure 5350 Ref. No. 3M Part No. Description 5350-1 78-8100-0876-9 Compression Roller Assembly – R/H 5350-2 78-8100-0877-7 Compression Roller Assembly – L/H 5350-3 78-8070-1559-5 Support – Compression Roller 5350-4 78-8054-8974-3 Pressure Roller 5350-5 78-8070-1560-3 Stud – Roller Mounting 5350-6 26-1004-5510-9 Washer –...
  • Page 64 800a3 Figure 5817 800a3-NA...
  • Page 65 800a3 Figure 5817 Ref. No. 3M Part No. Description 5817-1 78-8094-6379-3 Support – Box 5817-2 78-8113-6759-4 Box – W/English Language Label 5817-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5817-4 78-8005-5740-3 Washer – Plain, 4 mm 5817-5 26-1003-6914-4 Nut –...
  • Page 66 800a3 Figure 15231 / 1 800a3-NA...
  • Page 67 800a3 Figure 15230 (page 1 of 2) Figure 15231 / 1 Ref. No. 3M Part No. Description 15231-1 6164-1 78-8100-1205-0 Drive Assembly – R/H W/O Motor 15231-2 6164-2 78-8100-1206-8 Drive Assembly – L/H W/O Motor 15231-3 6164-3 78-8100-1207-6 Guide – Lower, R/H...
  • Page 68 800a3 Figure 15231 / 2 800a3-NA...
  • Page 69 800a3 Figure 15231 / 2 Figure 15230 (page 2 of 2) Ref. No. 3M Part No. Description 6164-35 78-8076-5443-5 Pulley Assembly – Idler 15231-35 15231-36 6164-36 78-8055-0660-3 Roller – Idler 15231-37 6164-37 78-8076-5444-3 Shaft – Idler Pulley 15231-38 6164-38 12-7997-0272-0 E-Ring –...
  • Page 70 800a3 Figure 6166 800a3-NA...
  • Page 71 800a3 Figure 6166 Ref. No. 3M Part No. Description 6166-1 78-8100-1218-3 Housing – Wire 6166-2 78-8060-7758-8 Fairlead – /20 6166-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 6166-4 78-8076-4636-5 Strap – Wire 6166-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10...
  • Page 72 800a3 Figure 6170 / 1 800a3-NA...
  • Page 73 800a3 Figure 6170 / 1 Ref. No. 3M Part No. Description 6170-1 78-8076-5380-9 Bed – Conveyor 6170-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop 6170-3 78-8076-5382-5 Leg – Inner 6170-4 78-8060-8480-8 Pad – Foot 6170-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30...
  • Page 74 800a3 OPTIONAL Figure 6170 / 2 800a3-NA...
  • Page 75 800a3 Figure 6170 / 2 Ref. No. 3M Part No. Description 6170-28 78-8032-0375-7 Screw – Hex Hd, M6 x 16 6170-29 26-1000-0010-3 Washer – Flat M6 6170-30 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6170-31 78-8060-8487-3 Cover – Switch...
  • Page 76 800a3 Front FRONT 21 20 Figure 6171 / 1 800a3-NA...
  • Page 77 800a3 Figure 6171 / 1 Ref. No. 3M Part No. Description 6171-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6171-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6171-3 78-8076-5401-3 Block – Upper 6171-4 78-8076-5402-1 Block – Lower 6171-5 78-8076-5403-9 Nut – Block, R/H...
  • Page 78 800a3 Rear REAR Figure 6166 Figure 6171 / 2 800a3-NA...
  • Page 79 800a3 Figure 6171 / 2 Ref. No. 3M Part No. Description 6171-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft 6171-29 78-8076-5418-7 Support – Screw 6171-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 1 6171-31 78-8005-5741-1 Washer – Plain M5...
  • Page 80 800a3 Adjustable Case Sealer Figure 6172 800a3-NA...
  • Page 81 800a3 Figure 6172 Ref. No. 3M Part No. Description 6172-1 78-8113-6871-7 Cross Bar – Lower, W/English Language Label 6172-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6172-3 78-8100-1042-7 Washer – /15 x 6.35 x 2 78-8100-1221-7 Without Labels...
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  • Page 83: Spare Parts / Ordering

    For reference, record taping head(s) serial number(s) here. AccuGlide is a Trademark of ™ 3M Industrial Adhesives and Tapes 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Litho in U.S.A St. Paul, MN 55144-1000 © 3M 2012 44-0009-2071-8 (E010712-NA)
  • Page 85 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identifi cation plate (For example: Model 200a - Accuglide 3 - 3 inch - Type 10800 - Serial Number 13282).
  • Page 86 THIS PAGE IS BLANK...
  • Page 87 3M-Matic , AccuGlide and Scotch ™ ™ ™ 3M Industrial Adhesives and Tapes are Trademarks of 3M Center, Building 220-5E-06 3M, St. Paul, MN 55144-1000 St. Paul, MN 55144-1000 Printed in U.S.A.
  • Page 88 THIS PAGE IS BLANK...
  • Page 89 Instruction Manual ™ AccuGlide Upper and Lower Taping Heads - 3 Inch Type 10800 Table of Contents Page Equipment Warranty and Limited Remedy ....................i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual.................... Important Safeguards ..........................

  • Page 90: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...
  • Page 91 Scotch pressure-sensitive fi lm box sealing tape other than 3M-Matic™ case sealers. This includes ® to the top and/or bottom center seam of regular replacement of other types of taping, gluing or slotted containers.
  • Page 92 THIS PAGE IS BLANK...
  • Page 93 (ELV), a glossary with a defi nition of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition January 2012/Copyright 3M 2012. All rights reserved The manufacturer reserves the right to change the product at any time without notice Publication ©...

  • Page 94: Important Safeguards

    Important Safeguards This safety alert symbol identifi es CAUTION important safety messages in this manual. READ AND UNDERSTAND • To reduce the risk associated with THEM BEFORE INSTALLING OR muscle strain: OPERATING THIS EQUIPMENT. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered Explanation of Signal Word Consequences...
  • Page 95 Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers 2012 January AccuGlide 3 - 3" - NA...

  • Page 96: Specifi Cations

    90mm [3-1/2 inches] (with optional 2 inch leg length) Width – 150mm [6 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].
  • Page 97 Specifications (continued) 396 mm [15-19/32 in.] 130mm (5 1/8) 13 mm [1/2 in.] 278 mm 58 mm [10-15/16 in.] [2 9/32 in.] 405 mm 18 mm [11/16 in.] 18 mm [11/16 in.] 445 mm [17-1/2 in.] 405 mm 2012 January AccuGlide 3 - 3"...

  • Page 98: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 99: Operation

    Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Tension Wrap Roller Spring Buffi ng Arm Knurled Roller Cover Wrap Roller Buffi ng Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Orange Knife Guard Tape Cut-Off Knife Applying Roller...

  • Page 100: Tape Loading - Upper Taping Head

    Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 101 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. WARNING • To reduce the risk associated with Figure 3-4 –...

  • Page 102: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 103: Cleaning

    Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 104: Adjustments

    Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is Figure 5-1 –...

  • Page 105: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...

  • Page 106: One-Way Tension Roller

    Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: One-Way Tension − Turn air and electrical supplies off on Roller associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads −...

  • Page 107: Troubleshooting

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape leg on the front of the The tape is threaded incorrectly The tape must go around the wrap case is too long roller before going around the one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 108 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 109: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 3 Inch Qty.

  • Page 110: Replacement Parts Illustrations And Parts List

    Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2012 January...
  • Page 111 ™ AccuGlide 3 - 3" Tape Head - AccuGlide ™ 3 - 3 inch Figure 10402 Figure 10932 (Upper) Figure 10931 (Lower) Figure 10930 Figure 10929 Figure 10926 (Upper) Figure 10928 Figure 10927 (Lower) 2012 January AccuGlide 3 - 3" - NA...
  • Page 112 ™ AccuGlide 3 - 3" Figure 10932 – Upper Head 2012 January AccuGlide 3 - 3" - NA...
  • Page 113 ™ AccuGlide 3 - 3" Figure 10932 – Upper Head Ref. No. 3M Part No. Description 10932-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10932-2 78-8137-3295-1 Frame – Front Upper Assembly 10932-3 78-8068-4143-9 Guide – #1 10932-4 78-8068-4144-7 Guide – #2...
  • Page 114 ™ AccuGlide 3 - 3" Figure 10929 – Upper and Lower Heads 2012 January AccuGlide 3 - 3" - NA...
  • Page 115 ™ AccuGlide 3 - 3" Figure 10929 – Upper and Lower Heads Ref. No. 3M Part No. Description 10929-1 78-8133-9520-5 Arm – Applying, R/H 10929-2 78-8133-9521-3 Arm – Applying, L/H 10929-3 78-8070-1292-3 Plate – Back-Up 10929-4 78-8076-4736-3 Shaft Roller 10929-5 78-8076-4737-1 Roller Assembly –...
  • Page 116 ™ AccuGlide 3 - 3" Figure 10926 – Upper Head 2012 January AccuGlide 3 - 3" - NA...
  • Page 117 ™ AccuGlide 3 - 3" Figure 10926 – Upper Head Ref. No. 3M Part No. Description 10926-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10926-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10926-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon...
  • Page 118 ™ AccuGlide 3 - 3" Figure 10930 – Upper and Lower Heads 2012 January AccuGlide 3 - 3" - NA...
  • Page 119 ™ AccuGlide 3 - 3" Figure 10930 – Upper and Lower Heads Ref. No. 3M Part No. Description 10930-1 78-8137-3302-5 Link – R/H Assembly 10930-3 78-8137-3314-0 Shaft – Pivot, Buffi ng 10930-4 78-8017-9082-1 Bearing – Special 30 mm 10930-5 78-8017-9106-8 Screw –...
  • Page 120 ™ AccuGlide 3 - 3" Figure 10928 – Upper and Lower Heads 2012 January AccuGlide 3 - 3" - NA...
  • Page 121 ™ AccuGlide 3 - 3" Figure 10928 – 3" Upper and Lower Heads Ref. No. 3M Part No. Description 10928-1 78-8070-1283-2 Frame – Cut-Off 10928-2 78-8028-7899-7 Knife – 89 mm/3.5 Inch 10928-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8...
  • Page 122 ™ AccuGlide 3 - 3" Figure 10402 – Upper and Lower Heads 2012 January AccuGlide 3 - 3" - NA...
  • Page 123 ™ AccuGlide 3 - 3" Figure 10402 – 3" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10402-1 78-8070-1395-4 Bracket – Bushing Assembly 10402-2 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head 10402-3 78-8017-9169-6 Nut – M18 x 1...
  • Page 124 ™ AccuGlide 3 - 3" 17 19 Figure 10931 – Lower Head 2012 January AccuGlide 3 - 3" - NA...
  • Page 125 ™ AccuGlide 3 - 3" Figure 10931 – Lower Head Ref. No. 3M Part No. Description 10931-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10931-2 78-8137-3297-7 Frame – Front Lower Assembly 10931-3 78-8068-4144-7 Guide – #2 10931-4 78-8068-4143-9 Guide – #1...
  • Page 126 ™ AccuGlide 3 - 3" Figure 10927 – Lower Head 2012 January AccuGlide 3 - 3" - NA...
  • Page 127 ™ AccuGlide 3 - 3" Figure 10927 – Lower Head Ref. No. 3M Part No. Description 10927-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10927-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10927-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon...
  • Page 128 THIS PAGE IS BLANK...

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