Summary of Contents for MULTIQUIP Whiteman WM120PH Series
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OPERATION AND PARTS MANUAL SERIES WM120PH Series POLYETHYLENE DRUM WM120SH Series STEEL DRUM HYDRAULIC PLASTER/MORTAR MIXERS (HONDA GASOLINE ENGINE/ELECTRIC MOTOR) Revision #7 (09/15/11) www.discount-equipment.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco,...
PROPOSITION 65 WARNING Engine exhaust some its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints.
SILICOSIS/RESPIRATORY WARNINGS WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give other materials can generate dust, mists and fumes off dust or mists containing crystalline silica. Silica is a containing chemicals known to cause serious or fatal basic component of sand, quartz, brick clay, granite and injury or illness, such as respiratory disease, cancer,...
SAFETY FOR YOUR SAFETY AND SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all Potential hazards associated with the operation of this times when operating this equipment. Failure equipment will be referenced with Hazard Symbols which to read and understand the Safety Messages appear throughout this manual, and will be referenced in and Operating Instructions could result in injury conjunction with Safety Message Alert Symbols.
SAFETY CAUTION — Rotating Parts Hazards CAUTION — Overspeed Conditions NEVER operate equipment with covers or NEVER tamper with the factory setting of guards removed. Keep fingers, hands, hair the engine governor. Personal injury and and clothing away from all moving parts equipment damage can result if operating to prevent injury.
NEVER use accessories or attachments that are not ALWAYS store the equipment in a clean, dry location recommended by Multiquip for this equipment. Damage out of the reach of children. to the equipment and/or injury to user may result.
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Keep all inexperienced and unauthorized people away from the equipment at all times. technical questions or information recommended by Multiquip for this equipment. Damage to the equipment Unauthorized equipment modifications will void all and/or injury to user may result.
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RULES AND REGULATIONS EMERGENCIES ALWAYS know the location of the nearest fire extinguisher . ALWAYS know the location of the nearest first aid kit . In emergencies, always know the location of the nearest phone or keep a phone on the job site . Also know the phone numbers of the nearest ambulance , doctor and fire department .
TOWING GUIDELINES ALWAYS make sure that the fuel valve lever is in the TOWING SAFETY PRECAUTIONS OFF position (gasoline models only). CAUTION — Inspect Towing Components Check wheel mounting lug nuts with a torque wrench. To reduce the possibility of an accident while transporting Torque wheel lug nuts as described in the maintenance the machine on public roads, always make sure that the section of this manual.
SAFETY CHAIN CONNECTION 2. Route the safety chain through the holes just above CAUTION — Tow With Safety Chain the tow bar, located on each side of the mixer stand. NEVER! tow the mixer with the safety chain removed. Loop the chain together and place under the tow bar. The safety chain is intended to prevent complete Secure the loop with the connector link.
DIMENSIONS i r c i t p . n i . n i . n i . n i Figure 2. Dimensions PAGE 14 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
GENERAL INFORMATION Hardware Application Check all hardware on the mixer before starting. Periodically The MQ WM120 series hydraulic mixers (drum capacity inspect all hardware. Loose hardware can contribute to early 12.0 cu. ft./340 liters) are shipped completely assembled component failure and poor performance. Use Table 4 as and have been factory tested and are ready for use.
MIXER COMPONENTS 9. Manual Dump Handle — Pull this handle downward to dump the contents of the drum. Push the handle upward to return the drum to its vertical position. This feature is not available on hydraulic dump models. 10. Safety Grill Lock Handle — To prevent injury to hands and arms, the safety grill should ALWAYS be locked when the mixing of plaster or mortar is required.
MIXER COMPONENTS/HYDRAULIC COMPONENTS Figure 4. Mixer Components (Stationary) 17. Adjustable Stabilizer Jack Stands — Use these jack stands (3) to adjust the mixer to the desired height. 18. Forklift Pockets — When lifting of the mixer is required, use these fork lift pockets to lift the mixer. Remember to insert the forks of the forklift a minimum of 24 inches Figure 5.
ENGINE COMPONENTS 4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly. 5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel. 6.
ELECTRIC MOTOR COMPONENTS ELECTRIC MOTOR Electric Motor Connection For lubrication care and operation of the electric motor, The electrical motors used on these mixers are equipped refer to your electric motor instruction booklet furnished with either a 3-prong (1Ø) or a 4-prong (3Ø) plug (Figure 7) with the motor.
INSPECTION This section is intended to assist the operator with the inspection of the hydraulic mixer. It is extremely important that this section be read carefully before attempting to use Reference manufacturer engine manual for the mixer in the field. specific servicing instructions.
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INSPECTION HYDRAULIC OIL Check hydraulic oil sight gauge (Figure 12) to ensure that hydraulic oil is at the midway level. Figure 12. Hydraulic Oil Sight Gauge HYDRAULIC HOSES Figure 14. Grease Fittings (Dump Cylinder) Check hydraulic hoses to make sure they are not worn, BLADE CHECK frayed or defective.
INITIAL START-UP (GASOLINE) Place the engine ON/OFF switch (Figure 19) in the ON STARTING THE ENGINE position position. The following steps outline the procedure for starting the engine. Depending on the type of engine employed in the mixer the steps may vary slightly. If your mixer has an electric motor disregard this section.
INITIAL START-UP (ELECTRIC)/OPERATION STARTING THE ELECTRIC MOTOR 1. Using an adequate size extension cord (Table 7), connect one end of the extension cord to the plug on the electric motor, connect the other end to the power source. Make sure the motor is configured for the proper operating voltage.
OPERATION DUMPING (MANUAL) DUMPING (HYDRAULIC) 1. Release drum lock lever by pushing lever into vertical 1. If operating a mixer with hydraulic dump capability, pull position (Figure 25). hydraulic dump lever (Figure 27) outward to place drum in dump position (Figure 28). Figure 25.
SHUT-DOWN STOPPING THE MIXER (GASOLINE ENGINE) STOPPING THE MIXER (ELECTRIC MOTOR) 1. Push the start/stop switch (Figure 29) inward to stop 1. To stop the electric motor, press the red OFF/STOP the engine. switch (Figure 31). STOP START PRESS TO STOP Figure 31.
MAINTENANCE (ENGINE) Use Table 8 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine. ) 3 ( l i O r i A ) 1 ( g i t l l A &...
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MAINTENANCE (ENGINE) 3. Replace engine oil with recommended type oil as listed MAINTENANCE in Table 6. For engine oil capacity, see Table 2 (engine Perform the scheduled maintenance procedures as defined specifications). DO NOT overfill. by Table 8 and below: 4.
MAINTENANCE (MIXER) BALL SOCKET AND CLAMP FACE MAINTENANCE DRUM HEAD SEALS There is 1 set of drum head seals (Figure 35) that will require If the towing vechicle is equipped with a ball socket, lubrication. Lubricate the grease fitting for each drum seal smear socket periodically with multi-purpose grease.
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MAINTENANCE (MIXER) TIRES/WHEELS/LUG NUTS LUG NUT TORQUE REQUIREMENTS Tires and wheels are a very important and critical It is extremely important to apply and maintain proper wheel components of the trailer. When specifying or replacing mounting torque. Be sure to use only the fasteners matched the trailer wheels it is important the wheels, tires, and axle to the cone angle of the wheel.
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MAINTENANCE (MIXER) 3. After first road use, retorque all lug nuts in sequence. SUSPENSION Check all wheel lug nuts periodically. The suspension type axle and associated hardware (Figure 40) should be periodically inspected for signs of excessive wear, elongation of bolt holes, and loosening of fasteners. Replace all damaged parts immediately.
MAINTENANCE (MIXER)/STORAGE 9. NEVER! pour or spray water over the engine or electric MIXER STORAGE motor (Figure 41). For storage of the mixer for over 30 days, the following is recommended: Drain the fuel tank completely, or add STA-BIL to the fuel.
TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine , Mixer and Electric Motor Troubleshooting (Tables 11,12, and 13) information shown below and on the proceeding pages. If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.
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TROUBLESHOOTING (ENGINE) f l a i t c i l o i l o c i f " " n r i A a t - l i f r e t r i a a t - t l i f .
A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.
SUGGESTED SPARE PARTS WM120PS 1 TO 3 UNITS WM120PS 5 TO 10 UNITS Qty. Description Qty. Description 6 .... 491010 .... RUBBER LATCH ASSY. 10 ..491010 .... RUBBER LATCH ASSY. 1 .... EM200293A ..PADDLE ARM TOW SIDE 2 .... EM200293A ..PADDLE ARM TOW SIDE 1 ....
NAMEPLATE AND DECALS PAGE 42 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
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NAMEPLATE AND DECALS PART NO. PART NAME QTY. REMARKS DCL151 DECAL, TOWING INSTRUCTIONS EM948630 DECAL, PUSH TO STOP DCL160A DECAL, CRUSH WARNING 515275 DECAL, WHITEMAN LOGO (SMALL) 504713 DECAL, SAFETY INSTRUCTIONS 35137 DECAL, WARNING READ 504714 DECAL, WHITEMAN LOGO (LARGE) 513479 DECAL, WARNING SAFETY GRATE DCL335...
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PADDLE BLADES ASSY. ENGINE END CENTER ENGINE END CENTER TOW END WIPER SCRAPPER HARDWARE PAGE 44 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
PADDLE BLADES ASSY. PART NO. PART NAME QTY. REMARKS 492584 NUT, LOCK 1/2" EM200295A PADDLE ARM, CENTER TOW END EM200292 INSERT, PADDLE ARM EM200293A PADDLE ARM, TOW END 6109170 WASHER, FLAT 1/2" EM200297 U-BOLT, END PADDLES EM200294A PADDLE ARM, CENTER ENGINE END 492366 SCREW, HHC 5/16-18 X 1-1/2 G5 EM923023...
STEEL DRUM ASSY. (MANUAL) PART NO PART NAME QTY. REMARKS EM203449 GRATE, MOVABLE 7170 5/32" 3-5/16" 6109170 WASHER, FLAT 1/2" 13276 BAR, GRATE LATCH EM969013 NUT, NYLOC 3/8" EM621 WASHER, FLAT 1/2" SPECIAL 491008 CAP, GREASE FITTING EM916019 GREASE FITTING EM963105 SCREW, HHCS 1/2"...
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STEEL DRUM ASSY. (HYDRAULIC) L I C NOTES: COMPLETE DRUM ASSEMBLY, ITEM 27 INCLUDES ITEMS WITHIN DASHED LINE. ALSO INCLUDED ARE PART OF FRAME PADDLE SHAFT AND PADDLE ARMS. SEE PADDLE SHAFT AND PADDLE ARM ASSEMBLIES IN THIS MANUAL. PAGE 50 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
PADDLE SHAFT ASSY. (PLASTIC/STEEL) PART NO PART NAME QTY. REMARKS 3061 SPACER, THIN SEAL 3494 OUTER SEAL, URETHANE 1-1/4 OD 3019 INNER SEAL 1-1/8" 3024 SPRING 13002 SEAL, BEARING 1-1/2" EM902153 BEARING 13274 SPACER 3347 NUT, SPECIAL 1-1/2"-12 13108 WASHER, FLAT USS 1-1/8" 10176 NUT, NYLOC 1/2-13 ........
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HYDRAULIC ASSY. PAGE 54 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
FRAME 2 ASSY. 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N HD27964 T0 GE210000 APRIL 1999 — MAY 2000 PART NO PART NAME QTY. REMARK 13212 GROMMET ..........1 .... WITH DUMP (HYDRAULIC DUMP CYL.) 13120 MAIN FRAME ...........1 .... S/N KA26943 TO II27769 13365 MAIN FRAME ...........1 ....
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FRAME 3 ASSY. 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N GE21000 AND ABOVE MAY 2000 AND ABOVE PAGE 60 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
FRAME 3 ASSY. 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N GE21000 AND ABOVE MAY 2000 AND ABOVE PART NO PART NAME QTY. REMARK 13212 GROMMET ..........1 ..... WITH DUMP (HYDRAULIC DUMP CYL.) EM941280 LUG NUT 13120 MAIN FRAME ......... 1 ..... S/N KA26943 TO II27769 .................
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PLASTIC ENGINE COVER ASSY. S/N KA26943 TO GE 210000 JANUARY 1996 TO MAY 2000 PAGE 62 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
PLASTIC ENGINE COVER ASSY. S/N KA26943 TO GE 210000 JANUARY 1996 TO MAY 2000 PART NO PART NAME QTY. REMARK 13221 ENGINE COVER ASSY. - PLASTIC ONLY ..1 ... S/N KA26943 TO GE210000 3089 HINGE PIN 8151 FLAT WASHER 3/4" 0183 COTTER PIN 3163...
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STEEL ENGINE COVER ASSY. GE 210001 AND ABOVE MAY 2000 AND ABOVE PAGE 64 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
STEEL ENGINE COVER ASSY. GE 210001 AND ABOVE MAY 2000 AND ABOVE PART NO. PART NAME QTY. REMARKS 511580 ENGINE COVER-STEEL ........1 ..S/N GE210001 AND ABOVE 509726 HINGE 491010 RUBBER LATCH ASSY. 1284 SCREW, HHCS 3/8-16 X 1-1/2" 4001 FLAT WASHER 3/8"...
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SINGLE PHASE, 5 HP ELECTRIC MOTOR ASSY. PAGE 66 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
SINGLE PHASE, 5 HP ELECTRIC MOTOR ASSY. PART NO. PART NAME QTY. REMARKS 0166 A WASHER, LOCK 3/8 MED........2....REPLACES 492624 EM963610 CAPSCREW 3/8" NCX1-1/4" G8 ......6....REPLACES 492375 492581 NUT 1/4" - 20 NYLON LOCKNUT EM963610 CAPSCREW 3/8"...
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THREE PHASE, 5 HP ELECTRIC MOTOR ASSY. PAGE 68 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
THREE PHASE, 5 HP ELECTRIC MOTOR ASSY. PART NO. PART NAME QTY. REMARKS 0166 A WASHER, LOCK 3/8 MED........10....REPLACES 492624 EM963610 CAPSCREW 3/8" NCX1-1/4" G8 ......2....REPLACES 492375 492581 NUT 1/4" - 20 NYLON LOCKNUT EM963610 CAPSCREW 3/8"...
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HONDA ENGINE ASSY. PAGE 70 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
HONDA GX390K1QA2/GX390U1QA2— CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 16551ZE3000 ARM, GOVERNOR 16555ZE3000 ROD, GOVERNOR 16561ZE3000 SPRING, GOVERNOR 16562ZE3000 SPRING, THROTTLE RETURN 16570ZE3W20 CONTROL ASSEMBLY, REMOTE ....1 ..INCLUDES ITEMS W/ 16571ZE3W00 LEVER, CONTROL 16574ZE1000 SPRING, LEVER 1675ZE2W00 WASHER, CONTROL LEVER 16576891000 HOLDER, CABLE...
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HONDA GX390K1QA2/GX390U1QA2 — FUEL TANK ASSY. PAGE 100 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)
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One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco,...