MULTIQUIP RAMMAX RX1575 Operation Manual
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MULTIQUIP RAMMAX RX1575 Operation Manual

MULTIQUIP RAMMAX RX1575 Operation Manual

Trench roller
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OPERATION MANUAL
MODEL
RX1575
TRENCH ROLLER
S/N 3069933 AND ABOVE
(YANMAR 3TNV80F-SPAMM DIESEL ENGINE)
Revision #0 (11/29/23)
To find the latest revision of this publication or
associated parts manual, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 RX1575 TRENCH ROLLER S/N 3069933 AND ABOVE (YANMAR 3TNV80F-SPAMM DIESEL ENGINE) Revision #0 (11/29/23) To find the latest revision of this publication or associated parts manual, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS RX1575 Trench Roller Proposition 65 Warning ........... 3 Operating Parameters ........69-70 Safety Notice Symbols ..........4 Maintenance ........... 71-110 Product Description ..........5 Electrical Wiring Diagram Legend .......112 Nameplate Data Tag ..........6 Electrical Wiring Diagram ........113 Dimensions .............

  • Page 3: Proposition 65 Warning

    PROPOSITION 65 WARNING RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 3...

  • Page 4: Safety Notice Symbols

    SAFETY NOTICE SYMBOLS SYMBOLS OF THE SAFETY NOTICES: The notice warns of a serious risk of personal injury or other personal hazards The notice warns of possible damages to the machine or its parts. The notice warns of the necessity of environmental protection. ! NOTICE ! As used in this operating manual, the terms „right“, „left“, „front“...

  • Page 5: Product Description

    PRODUCT DESCRIPTION Basic Data Machine description Please fill in the following data: The RAMMAX 1575 trench roller is a roller specially designed for (see Pin label, Label of the Yanmar engine) trench compacting. The unlimited side clearance of the roller drums allows compacting in very narrow, tight trenches right up to the trench walls.

  • Page 6: Nameplate Data Tag

    NAMEPLATE DATA TAG SPECIFICATION MANUAL The machine that complies with the requirements as to health 4191 protection and safety is identified with a  name plate with CE marking. AMMANN CZECH REPUBLIC a.s. Náchodská 145 549 01 NOVÉ MĚSTO NAD METUJÍ 1.

  • Page 7: Dimensions

    DIMENSIONS Dimension Chart 557063 (in) 1980 1000 1282 1317 (23.7) (11.9) (1.4) (25.2) (78.0) (39.4) (20.7) (50.5) (51.9) RAMMAX 1575 T4 final 1980 1000 1282 1317 (23.7) (16.0) (1.4) (33.5) (78.0) (39.4) (20.7) (50.5) (51.9) RAMMAX 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 7...

  • Page 8: Specifications

    SPECIFICATIONS Technical Data RAMMAX 1575 EU Stage V / U.S. EPA Tier 4f Dimension Drum width (mm) Weight Operating weight of EN 500-1+A1 (CECE) kg (lb) 1340 (2950) 1440 (3170) Operating load of EN 500-1+A1 (CECE) on front axis kg (lb) 730 (1610) 780 (1720) Operating load of EN 500-1+A1 (CECE) on rear axis...
  • Page 9 SPECIFICATIONS Technical Data RAMMAX 1575 EU Stage V / U.S. EPA Tier 4f Vibration Frequency I Hz (VPM) 40 (2400) Amplitude I mm (in) 0,6 (0,024) Amplitude II mm (in) 1,1 (0,043) Fluid capacities Fuel l (gal US) 28 (7,4) Engine (oil filling) l (gal US) 3,4 (0,9) Cooling system...
  • Page 10 MAJOR SAFETY PRECAUTIONS Major Safety Precautions OPERATION MANUAL 2.1.1 Safety Measures during Machine 2.1.1.2 Work Safety Secured by User Operation • User shall promptly communicate any damage to the utility lines to their operator, and at same time he make measures •...

  • Page 11: Major Safety Precautions

    MAJOR SAFETY PRECAUTIONS Major Safety Precautions 2.1.1.3 Assurance of safety measures 2.1.2 Requirements on qualification by the operator of operating personnel • The operator must ensure that the machine is operated • The machine can only be driven by a person who has been only under conditions and only for purposes it is technically trained according to ISO 7130 and other local and national capable of according to the conditions set by the manufac-...
  • Page 12 MAJOR SAFETY PRECAUTIONS OPERATION MANUAL 2.1.3 Driver’s obligations • Prior to start of the machine operation, the driver is obliged • After issuing the warning alarm, the driver may only start to study instructions stated in the documentation supplied the machine when all workers have left the endangered together with the machine, especially with safety precau- area.
  • Page 13 MAJOR SAFETY PRECAUTIONS Major Safety Precautions 2.1.4 Forbidden activities – safety and guarantee It is prohibited: • To use the machine in a case of an obvious defect. • To operate the machine in a protected zone of electric lines or substations. •...

  • Page 14: Safety Decals (Roller)

    SAFETY DECALS ( ROLLER ) OPERATION MANUAL 2.1.5 Safety notices and signs applied on the machine 557064 RAMMAX 1575 PAGE 14 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23)
  • Page 15 SAFETY DECALS ( ROLLER ) Major Safety Precautions 557065 RAMMAX 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 15...
  • Page 16 SAFETY DECALS ( ROLLER ) OPERATION MANUAL Runover hazard Keep clear of machine, runover hazard. 6,6 ft. 3842 2939 3842 Injury hazard Risk of injury: There is a risk of injury! Do not touch ro- tating parts of the machine while the engine is running. There is a risk of burns.
  • Page 17 SAFETY DECALS ( ROLLER ) Major Safety Precautions Ignition Get perfectly familiar with the machine operation accord- ing to the operation manual. 1233394 Sets of filters 3815 3527 lb 1600 kg Lifting diagram To lift the machine, use binding means of sufficient load- β...
  • Page 18 SAFETY DECALS ( ROLLER ) OPERATION MANUAL 3874 Hydraulic oil level HLP46 3874 Hydraulic oil draining plug 3960 3960 2151 Fuel tank 2151bz Fuel draining plug 3213 3213 Diagram of the protected and the safe zone Get perfectly familiar with the machine operation accord- ing to the operation manual.

  • Page 19: Safety Decals (Remote Control Unit)

    SAFETY DECALS ( REMOTE CONTROL UNIT ) Major Safety Precautions 2.1.6 Safety notices and signs used on the remote control 557048 Read Operation manual! Familiarize yourself thoroughly with the remote control opera- tion according to the operating manual! AMN496 AMN497 RAMMAX 1575 RX1575 SERIES TRENCH ROLLER •...
  • Page 20 HAND SIGNALS OPERATION MANUAL 2.1.7 Hand signals • Signals given by an assistant operator if the driver cannot see the travelling or working area or machine work devices. • The following principles must be observed: only a limited number of signals must be used for com- munication purposes, the signals must be easily distinguishable to prevent confusion,...

  • Page 21: Hand Signals

    HAND SIGNALS Major Safety Precautions Watch out Sig. 2 Watch out, danger Sig. 3 Driving Sig. 4 Slow driving forward - towards me Sig. 5 RAMMAX 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 21...
  • Page 22 HAND SIGNALS OPERATION MANUAL Slow driving backward - away from me Sig. 6 Driving to the right Sig. 7 Driving to the left Sig. 8 Short-distance driving Sig. 9 RAMMAX 1575 PAGE 22 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23)

  • Page 23: Storage

    STORAGE Environmental and hygienic principles 2.2.1 Hygienic principles 2.2.2 Ecological principles • The fillings of individual systems of the machine and some of its parts become hazardous waste for the environment when discarded. This category of waste products includes in particular: When operating and storing the machines, the user is organic as well as synthetic lubricating materials, oil or obliged to observe general principles of health and envi-...
  • Page 24 STORAGE Machine preservation and storage 2.3.1 Short-term preservation and storage for a period of 1–2 months • Wash and clean the entire machine carefully. Before park- After 6 months we recommend you to inspect the condi- ing the machine for preservation and storage, please warm tion of preservation and renew if required.
  • Page 25 STORAGE Machine preservation and storage 2.3.3 Putting the machine into operation after storage • Check that some parts of the machine have not been dam- aged during storage and are not missing. Remove preservation agents before putting the machine into operation: Wash off the preservation agents using high pressure stream of hot water with common degreasers while observing the operation manual and the ecological...

  • Page 26: Disposal End Of Service Life

    DISPOSAL END OF SERVICE LIFE Disposal of the machine at the end of its service life • During machine disposal at the end of its service life, the user is obliged to follow national waste treatment and en- vironmental regulations and acts. In these cases, we recom- mend you to always contact: specialized companies with respective authorization for these activities,...

  • Page 27: Machine Components

    MACHINE COMPONENTS Machine description 557066 557067 View from the right View from left 1 - 1-point lifting eye 7 - Articulated joint protection 2 - Identification plate 8 - Cockpit cover 3 - Drum scraper 9 - Rear sensor 4 - Rear bonnet closure 10 - 3D LF sensors (under the bonnet) 5 - Front bonnet closure 6 - Front sensor...
  • Page 28 MACHINE COMPONENTS OPERATION MANUAL 557068 11 - Oil cooler 12 - Fuel tank 13 - Hydraulic tank 14 - Battery 15 - Controller (machine controller) RAMMAX 1575 PAGE 28 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23)
  • Page 29 MACHINE COMPONENTS Major Safety Precautions 557069 16 - Engine cooler 17 - Coolant expansion tank 18 - Water separator RAMMAX 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 29...
  • Page 30 MACHINE COMPONENTS OPERATION MANUAL 557070 19 - Oil filter 20 - Oil gauge 21 - Oil filling port 22 - Fuel filter 23 - Coolant filling port 24 - Engine fuses 25 - Air filter RAMMAX 1575 PAGE 30 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23)

  • Page 31: Actuators Dashboard Components

    ACTUATORS DASHBOARD COMPONENTS Actuators and dashboard instruments 557094 555009B 1 - Remote control 2 - Storage area for spiral cable 3 - Display unit 4 - Ignition box 5 - Fuses RAMMAX 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 31...
  • Page 32 DISPLAY UNIT LAMPS OPERATION MANUAL 2.6.1 Display unit Operating hours counter (1) Control lamp for battery charge level (charge control) (2) 2777 hours The pilot lamp lights up after the key in the switch box is switched in position „I“ and goes out after the engine starts. If the pilot lamp lights up during operation or does not go off after starting, carry out the following check immediately.

  • Page 33: Display Unit Lamps

    DISPLAY UNIT LAMPS Actuators and dashboard instruments Control lamp for engine oil pressure (4) AMN113 The pilot lamp lights up after the key in the switch box is switched in position „I“ and goes out after the engine starts. hours If the engine oil pressure control lamp lights up during operation or does not go off after starting, stop the ma- chine and turn off the engine immediately!
  • Page 34 DISPLAY UNIT LAMPS OPERATION MANUAL Machine overturn indicator lamp (6) AMN499 The indicator lamp indicates a dangerous lateral tilt of the ma- chine. The indicator lamp indicates that the machine is overturned. It remains lit when the machine is returned to the working posi- hours tion.

  • Page 35: Fuses

    AMN453 The pre-heating time lasts about 6 s. The pre-heating indicator lamp extinguishes when the engine is started. FUSES Cockpit fuses The fuses are located under the cowling in the cockpit 10 A Controller, power supply 25 A Controller, outputs 10 A Display unit 25 A...

  • Page 36: Infrared Remote Control Unit

    INFRARED REMOTE CONTROL UNIT Actuators and dashboard instruments 557040 2.6.2 Remote control Forward/reverse travel lever (1) Vibration switch (6) low amplitude, vibrations off (initial position), Left/right steering lever (2) high amplitude. Start/Stop switch (3) It is used to start the engine, see Chap. 2.7.3. Do not use vibration on steep slopes or in the case of a large tilt angle.
  • Page 37 INFRARED REMOTE CONTROL UNIT OPERATION MANUAL Machine stop button (8) The button is used to immediately stop the machine, switch off the engine and activate the brakes. The function is not available in case of loss of signal between the remote control and the sensor on the machine.
  • Page 38 TRANSMITTER STATUS LED'S OPERATION MANUAL 2.6.2.1 Indicator lamps Remote control charge indicator lamp (10) Charging of the remote control The indicator lamp shows the battery charge status. Charging of the remote control is indicated by an indicator lamp when the remote control is connected to the machine via cable. During charging, it flashes according to the current charge level.

  • Page 39: Transmitter Status Led's

    TRANSMITTER STATUS LED'S Actuators and dashboard instruments 557043 RAMMAX 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 39...

  • Page 40: Charging Infrared Remote Control Unit

    OPERATION MANUAL CHARGING INFRARED REMOTE CONTROL UNIT Charging of the remote control Charging of the remote control is indicated by an indicator lamp when the remote control is connected to the machine via cable. harge level. Charging the remote control is possible even if the engine is switched off.

  • Page 41: Infrared Remote Control Unit Cable Connection

    INFRARED REMOTE CONTROL UNIT CABLE CONNECTION Actuators and dashboard instruments 2.6.2.2 Cable connection • Cable connection is used to physically connect the remote control and the machine. Once the remote control is con- nected, all commands and communications are carriedpout out via the cable.

  • Page 42: Handling Infrared Remote Control Unit

    HANDLING INFRARED REMOTE CONTROL UNIT OPERATION MANUAL 2.6.2.3 Handling • The remote control is located under the dashboard cover. • It contains infrared diodes for data transmission and safe- distance measurement. • Clean the remote control before use. Proper carrying and use of the remote control •...

  • Page 43: Proper Use Of Infrared Remote Control Unit

    PROPER USE OF INFRARED REMOTE CONTROL UNIT Actuators and dashboard instruments Proper use of the remote control 60° 557071 40° 557072 557073 40° 557074 555131 RAMMAX 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 43...

  • Page 44: Improper Use Of Infrared Remote Control Unit

    IMPROPER USE OF INFRARED REMOTE CONTROL UNIT OPERATION MANUAL Improper use of the remote control 60° During the operation of the machine, it is forbidden to use the remote control without direct visual contact be- tween the infrared remote control and the infrared sen- sor on the machine.
  • Page 45 IMPROPER USE OF INFRARED REMOTE CONTROL UNIT Actuators and dashboard instruments 557079 40° 557080 40° 555129 RAMMAX 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 45...

  • Page 46: Operating Infrared Remote Control Unit

    OPERATING INFRARED REMOTE CONTROL UNIT OPERATION MANUAL During operation, aim the remote control in the direc- tion of the machine only. The cable connector (1) must face forward. • The remote control can lean on the operator‘s body. 557053 The diodes of the remote control (2) must not be cov- ered, e.g.
  • Page 47 OPERATING INFRARED REMOTE CONTROL UNIT Actuators and dashboard instruments Protected zone and safe zone when using the remote control 557031A Protected, safe and operating zone during the operation of the remote control and cable 557032A RAMMAX 1575 RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 47...

  • Page 48: Operating Zones Infrared Remote Control Unit

    OPERATING ZONES INFRARED REMOTE CONTROL UNIT OPERATION MANUAL 2.6.2.4 Protected zone and maximum range The protected zone and maximum range function is an elec- tronic safety feature designed to prevent the loss of visual con- tact between the operator and the machine and excessive prox- imity of the operator to the machine.

  • Page 49: Warning Light Beacon

    WARNING LIGHT BEACON Actuators and dashboard instruments 2.6.3 Light indication The light indication is integrated in sensors on the top of the front and rear bonnet of the machine. The light indication of the machine is enabled when it is controlled with the remote con- trol.

  • Page 50: Unit Pre-Check

    UNIT PRE - CHECK Machine control and use 2.7.1 Commissioning Before putting the machine into operation, always read the operating manual and inspect the machine according to the instructions below. Inspection of the machine before putting into operation: • Check the arm release to secure the joint when transporting or loading the machine. •...

  • Page 51: Protective Cover

    PROTECTIVE COVER Machine control and use 2.7.2 Protective cover The protective cover protects the display unit and the remote control from: • Weather conditions. • Vandalism. • Third-party actions. Unauthorized access of third parties to the display unit and the remote control can be prevented by the use of a padlock (not included in the machine equipment).

  • Page 52: Unit Start-Up

    UNIT START - UP OPERATION MANUAL 2.7.3 Start-up of the engine Before starting the engine, check the pairing of the remote con- trol and the machine with the warning horn. Starting the engine using the ignition switch All electrical loads are off. Ignition on All electrical consumers can be switched on.
  • Page 53 UNIT START - UP Machine control and use When using auxiliary starting source this power supply shall have starting voltage of 12 V. How to start via starting cables from different machine Connect one end (+) of cable pole to (+) pole of dis- charged battery.

  • Page 54: Driving And Braking

    DRIVING AND BRAKING OPERATION MANUAL 2.7.4 Driving and braking Overview of functions Remote control and cable Remote control Stop zone 0,5 m 0,5 m Protected zone (1) approx. 0–2 m approx. 0–2 m Safe zone (2A) 2-5 m approx. 2-20 m Maximum range approx.

  • Page 55: Work And Transport Gears

    WORK AND TRANSPORT GEARS Machine control and use Work gear / Transport gear The machine is equipped with two gears. • Move the switch: to the right (hare): the hydraulic system switches to the “transport speed” movement level, the machine travels at high speed, to the left (tortoise): the hydraulic system switches to the “working speed”...

  • Page 56: Driving On Slopes

    DRIVING ON SLOPES OPERATION MANUAL Warning horn button 557092 MAX 25 % MAX 30 % 557081 Only travel directly up or down slopes. Do not drive across slopes. Keep your distance to embankments and edges! Do not drive at an angle into or out of the trench. Park the machine on slopes only in such a way that it can- not overturn.

  • Page 57: Unit Shutdown

    UNIT SHUTDOWN Machine control and use 2.7.5 Turning off the engine • Switch the switch on the remote control to the “0” position. 557046 • Turn the ignition key to the “0” position. As long as the “Start-Stop” rocker switch is placed in the “neutral”...

  • Page 58: Deadman Button Functions

    DEADMAN BUTTON FUNCTIONS OPERATION MANUAL 2.7.7 Dead man function • The purpose of this function is to allow the machine to be operated under special conditions such as loading the ma- chine or working in partially covered trenches. • The function can also be used when it is absolutely neces- sary for the operator to operate the machine even though they are in the protected zone.

  • Page 59: Standby Mode Functions

    STANDBY MODE FUNCTIONS Machine control and use 2.7.8 Standby mode The machine has three different types of standby mode. Standby mode 1 Standby mode 3 Activation conditions: Activation conditions: The engine is started. Key in the ignition box in the “I” position for longer than 10 min. The machine is not receiving any operating command.

  • Page 60: Opening Front And Rear Cowlings

    OPENING FRONT AND REAR COWLINGS OPERATION MANUAL 2.7.9 Opening the front and rear bonnets Danger of severe injury through loose clothing being caught and drawn in! Only open the bonnet when the engine is off. If trouble shooting makes working on moving parts of engine unavoidable, never wear: Necklaces, bracelets, rings, scarves, ties or other loose items of clothing.

  • Page 61: Ace-Econ System

    ACE - ECON SYSTEM Machine control and use 2.7.10 ACEecon system Informs the operator of the condition of the surface compacted by the machine. There is a sensor in the rear drum measuring the degree of compaction. The information about the achieved degree of compaction is displayed by LEDs.

  • Page 62: Telematics

    TELEMATICS OPERATION MANUAL 2.7.11 Telematic Readiness Global positioning system with telemetry that monitors operat- ing systems of the machine (machine start, diesel engine speed, Telematics readiness machine consumption, number of engine hours, etc.) ant its cur- rent position. The GPS system allows the geofencing function (machine oper- ation limited to a defined area) and remote machine monitoring which helps finding a stolen machine.

  • Page 63: Unit Overturning

    UNIT OVERTURNING Machine control and use 2.7.12. 2D ROPS function • The main purpose of the 2D ROPS function is to prevent the machine from overturning. • If the machine reaches an inclination of 15° (27%), the vibra- tion switches off. •...

  • Page 64: Unit Damage Check

    UNIT DAMAGE CHECK OPERATION MANUAL Damage check Open the front and rear bonnet. Disconnect the cable from the (-) terminal of the machine‘s bat- tery. Check the machine for any visible damage of individual parts of the machine. Focus especially on fluid leaks. Empty all damaged containers.

  • Page 65: Transporting Unit

    TRANSPORTING UNIT How to transport the Machine • The machine can move on its own between working sites. When moving on the working site, observe the safety measures applicable to the working site. When driving for long distances, 1-hour cooling breaks after 3 hours of driving should be taken.
  • Page 66 TRANSPORTING UNIT OPERATION MANUAL 2.8.1 Machine loading • Use a loading ramp or crane to load the machine onto the transport vehicle. 2.8.1.1 Loading the machine using a ramp • When loading the machine using a ramp, all safety regula- tions related to loading of the machine valid in the place of loading must be adhered to.
  • Page 67 TRANSPORTING UNIT How to transport the Machine 2.8.1.2 Loading the machine using a crane 3527 lb 1600 kg • When loading with crane the Machine is fitted with lifting lugs - refer to the Fig. showing the lifting method. β •...
  • Page 68 TRANSPORTING UNIT OPERATION MANUAL How to secure the joint: • Lower the arm (1), secure with the safety pin (2) and (3). Risk of crushing through presence in the pivoting area (danger zone)! As soon as the machine is aligned, shut if off again. Do NOT enter the area under the lifted load! 550078A Upon loading completion, please return the safety arm...

  • Page 69: Operating Parameters

    OPERATING PARAMETERS Special conditions of the Machine use 2.9.1 Machine operation during running-in 2.9.2 Machine operation at low temperatures When putting a  new machine into operation, the machine Compacting in winter season depends on the content of fine should not be run at full power for the first 50 hours (driving particles and water in the soil being compacted.
  • Page 70 OPERATING PARAMETERS OPERATION MANUAL 2.9.3 Machine operation under high 2.9.5 Machine operation in very dusty temperatures and humidity environment Engine power output decreases with increasing temperature When working in very dusty environment, please shorten the and air humidity. Both power reducing factors are independent intervals of cleaning and replacing of the air filter elements and on each other: shorten the intervals of cleaning of the coolers.

  • Page 71: Maintenance

    MAINTENANCE Safety and other measures for machine maintenance MAINTENANCE MANUAL 3.1.1 Safety of machine maintenance 3.1.2 Fire protection measures during exchanges of operating fluids Lubrication, maintenance and adjustment must be car- riedpout out: • From the point of fire hazard, the flammable liquids used on the machine are divided into the following hazard classes: •...
  • Page 72 MAINTENANCE Safety and other measures for machine maintenance 3.1.3 Ecological and hygienic principles Ecological principles When operating or maintaining the Machines the user shall be liable to follow the general principles of health and environ- ment protection according to the laws, ordinances and regula- tions in individual territories of the Machine use.
  • Page 73 MAINTENANCE Specification of fluids MAINTENANCE MANUAL 3.2.1 Engine oil 2412 °F °C Engine oil is specified by its performance and viscosity classifica- tions. Performance classification according to API (AMERICAN PETROLEUM INSTITUTE) ACEA (ASSOTIATION DES CONSTRUCTEURS EUROPÉENS DE AU- TOMOBILE) Viscosity classification To determine SAE (Society of Automotive Engineers) viscosity class, the ambient temperature and type of operation in place of usage of the machine are decisive.
  • Page 74 MAINTENANCE Specification of fluids Use of biofuel (Diesel fuel) 3686 3.2.2 Fuel Using the fuel mixture under the trade name of Bionafta is in < 15 ppm S < 15 mg/kg S principle approved by the engine manufacturer for the engine 3686 on the machine if it conforms to the specifications under EN 14214 or ASTM D6751.
  • Page 75 MAINTENANCE MAINTENANCE MANUAL Water quality 3.2.3 Coolant Do not use hard water with a higher content of calcium and magnesium, which brings calculus formation, and with a higher 2152 content of chlorides and sulphates, which causes corrosion. The coolant specification must meet requirements of: The maximum content of compounds of calcium and magne- sium is 170 milligrams –...
  • Page 76 MAINTENANCE Specification of fluids 3.2.4 Hydraulic oil 3.2.5 Lubricating grease 2158 0787 For use in the hydraulic system of the machine, only high-qual- For lubrication of the machine, lubricants must be used accord- ity hydraulic oils of output class according to ISO VG 46 HVLP ing to: (equal to DIN 51524 part 3 HVLP).
  • Page 77 MAINTENANCE Fills MAINTENANCE MANUAL Quantity Fills of... Type of fill Brand l (gal US) Engine Engine oil according to chapter 3.2.1. 3,4 (0,9) 2412 3686 Fuel tank Diesel according to chapter 3.2.2. 28 (7,4) < 15 ppm S < 15 mg/kg S 3686 Hydrostatic system Hydraulic oil according to chapter 3.2.4.
  • Page 78 MAINTENANCE Lubrication and Maintenance Chart Every 10 hours of operation (daily) 3.6.1 Checking fuel level 3.6.2 Engine oil level check 3.6.3 Engine cooling liquid level check 3.6.4 Hydraulic tank oil level check 3.6.5 Cleaning the hydraulic oil cooler 3.6.6 Air filter check 3.6.7 Cleaning of the water separator 3.6.8...
  • Page 79 MAINTENANCE MAINTENANCE MANUAL Every 1000 hours of operation 3.6.21 Exchanging hydraulic oil and filter * 3.6.22 Engine cooling liquid change 3.6.23 Valve clearance adjustment 3.6.24 Checking the damping system Maintenance - As Needed 3.6.25 Replacement of engine cover gas struts 3.6.26 Cleaning the machine 3.6.27...
  • Page 80 MAINTENANCE Lubrication and service plan LUBRICATION AND SERVICE PLAN INSPECTION LUBRICATION REPLACEMENT 1000 SAE 15W/40 API CF, ACEA E3-E5 Engine oil: ISO VG 46 HVLP Hydraulic oil: ISO 2137 DIN 51 502 Lubricating grease: 557083 RAMMAX 1575 PAGE 80 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23)
  • Page 81 MAINTENANCE Individual Operations of Maintenance MAINTENANCE MANUAL Carry out lubrication and maintenance on regular basis and re- peatedly in the intervals as per daily reading on the counter of hours actually worked. hours 557057 This Manual states only the basic information about the engine, other data are given in the Engine Operation and Maintenance Manual which is part of the Documentation supplied with the Machine.
  • Page 82 MAINTENANCE Individual Operations of Maintenance Every 10 hours of operation (daily) 3.6.1 Checking fuel level • Open the hood. • Check the level in the plastic tank. • If needed, fill the fuel tank with diesel fuel up to the lower edge of the filler neck.
  • Page 83 MAINTENANCE MAINTENANCE MANUAL 3.6.2 Engine oil level check • Wait approx. 5 min. until oil runs down to the engine sump. • Take out the oil dipstick (1), wipe it, insert fully back and take it out again to read out the oil level. 555079 •...
  • Page 84 MAINTENANCE Individual Operations of Maintenance 3.6.3 Engine cooling liquid level check • Let cooling liquid cool down to less than 50 °C (120 °F). • You can read off the level of coolant on the expansion tank display. The water level must be between the top (FULL) and bottom (LOW) marks.
  • Page 85 MAINTENANCE MAINTENANCE MANUAL 3.6.4 Hydraulic tank oil level check • Always check the hydraulic oil level at operating tempera- ture with the engine running. • Place the machine on level ground. • Let the machine continue to idle. • Check the oil level in the inspection window. •...
  • Page 86 MAINTENANCE Individual Operations of Maintenance 3.6.5 Cleaning the hydraulic oil cooler • Check the cooling ribs of the hydraulic oil cooler for dirt and clogging. • Clean the ribs with water or blow them out with compressed air. • In case of work in very dusty conditions clean the radiator daily.
  • Page 87 MAINTENANCE MAINTENANCE MANUAL 3.6.6 Air filter check • If a red ring appears on the soiling display (1) during opera- tion of the machine, you must: replace the air filter insert according to chap. 3.6.20. 555045 • Check the air intake for: Soiling: clean the intake opening. 555047 •...
  • Page 88 MAINTENANCE Individual Operations of Maintenance 3.6.7 Cleaning of the water separator • If the red ring leaves the bottom, pour out water from the separator. • Close stop cock (3). • Unscrew the filter housing (2). • Clean filter element (1). •...
  • Page 89 MAINTENANCE MAINTENANCE MANUAL 3.6.9 Check the functions of the protected zone and maximum range • Turn the key in the ignition box to the “I” position – machine electronics connected, engine not running. The machine must not be started! 557097 •...
  • Page 90 MAINTENANCE Individual Operations of Maintenance Every 50 hours of operation 3.6.11 Inspection of brakes • The function of the brakes must be checked periodically. • The cable / connector Y9, which must be disconnected for the brake test, is located at the front under the hood. 555051 •...
  • Page 91 MAINTENANCE MAINTENANCE MANUAL 3.6.13 Battery check • Stop the engine. • Clean the surface of batteries. • Check the condition of poles and terminals (1) and clean them. Slightly wipe terminals with grease. MAINTENANCE-FREE BATTERY In case of a maintenance-free battery (the battery has no free- ly accessible plugs), only the no-load voltage on terminals is checked.
  • Page 92 MAINTENANCE Individual Operations of Maintenance Every 100 hours of operation 3.6.14 Lubricating steering cylinder, bearing • Rotate the hydraulic cylinder steering fully to the stop in or- der to grease the cylinder. • Steer the machine briefly to the right and the left. This caus- es the bearing to be unloaded.
  • Page 93 MAINTENANCE MAINTENANCE MANUAL Every 250 operating hours The set of filters after 250 operating hours can be or- dered under the order number 1228782. For the list of all spare parts, see the table in the end of this publication. 3.6.15 Check of the fan and engine belt condition First carry out after 50 hours.
  • Page 94 MAINTENANCE Individual Operations of Maintenance 3.6.16 Replacement of engine oil and filter First carry out after 50 hours. Draining engine oil • The engine oil drain (1) is located under the chassis at the front left. 557016 • Place a container under the drain. •...
  • Page 95 MAINTENANCE MAINTENANCE MANUAL • Refill engine oil through one of two filling ports. Oil filling port on the left engine side (1) Oil filling port on the engine (2). • Keep the level within the range of gauge marks pressed in the dipstick.
  • Page 96 MAINTENANCE Individual Operations of Maintenance 3.6.17 Check of swing support • Check the swing support once a year for excessive play. • Lift the machine with a crane for 1-point lifting eye. • Visually check the clearance of the pendulum bearing by ap- plying pressure on the machine alternatively upwards and downwards.
  • Page 97 MAINTENANCE MAINTENANCE MANUAL Every 500 hours of operation, but at least once a year The set of filters after 500 operating hours can be or- dered under the order number 4-760099. For the list of all spare parts, see the table in the end of this publication. 3.6.19 Replacement of fuel filters •...
  • Page 98 MAINTENANCE Individual Operations of Maintenance • Close the stop valve (3). • Unscrew the filter housing (2). • Replace the O-ring. • Replace the filter cartridge (1). Fuel filter element Order number: 1-954195 O-ring Order number: 76-10210355520 555029 • Reinstall the filter housing (2). •...
  • Page 99 MAINTENANCE MAINTENANCE MANUAL 3.6.20 Air filter cartridge replacement • If a red ring appears on the soiling display (1) during opera- tion of the machine, you must replace the cartridge, how- ever at the latest after 500 engine hours. In case of work in a very dusty environment, shorten the filter element replace- ment intervals.
  • Page 100 MAINTENANCE Individual Operations of Maintenance • Unscrew the nut and replace the filter cartridge. Filter element Order number: 1300309 557015 • Install a new main cartridge. Tighten the winged nut. Air filter element Order number: 1300308 Note If the machine is used on very dusty surfaces, the air filter must be checked for clogging once per week.
  • Page 101 MAINTENANCE MAINTENANCE MANUAL Every 1000 hours of operation The set of filters after 1000 operating hours can be or- dered under the order number 4-760290. For the list of all spare parts, see the table in the end of this publication. 3.6.21 Exchanging hydraulic oil and filter First carry out after 500 hours.
  • Page 102 MAINTENANCE Individual Operations of Maintenance Draining the hydraulic oil Note • Only drain the hydraulic oil at operating temperature. • Residues in the tank will be flushed out with the oil. • Place a container (with at least a 30 liter capacity) under the hydraulic oil drain.
  • Page 103 MAINTENANCE MAINTENANCE MANUAL 3.6.22 Engine cooling liquid change Remove the filling plug only after the temperature of the engine coolant drops below 50 °C (120 °F). If you remove the plug at a higher temperature, there is a risk of scalding caused by steam or coolant due to internal overpressure.
  • Page 104 MAINTENANCE Individual Operations of Maintenance 3.6.23 Valve clearance adjustment • Call YANMAR service department to adjust the engine valves. For contact points, please refer to Engine Operation and Maintenance Manual. Note Further regular maintenance (check of injection and venting of the crankcase after 1500 engine hours, emission check after 3000 engine hours) should be consulted with Yanmar service.
  • Page 105 MAINTENANCE MAINTENANCE MANUAL Maintenance - As Needed 3.6.25 Replacement of engine cover gas struts • Gas struts are maintenance-free! They require no mainte- nance such as lubrication. They are designed for the respec- tive requirements and work trouble-free for many years. When the gas springs fail to fulfil their function, replace them for new ones.
  • Page 106 MAINTENANCE Individual Operations of Maintenance 3.6.26 Cleaning the machine • Clean the machine from major impurities after finishing your work. • Perform overall cleaning regularly at least once in a week. Blind all openings into which the cleaning agent might penetrate (e.g. engine inlet opening) prior to pressure water washing.
  • Page 107 MAINTENANCE MAINTENANCE MANUAL 3.6.27 Charging of the battery • Remove the battery from the machine to charge. • Only use chargers with an appropriate rated voltage. Check Use rubber gloves and eye protection devices when han- that the charger is strong enough to charge the battery not dling the battery.
  • Page 108 MAINTENANCE Individual Operations of Maintenance 3.6.28 Check of the screw connection tightening • Check regularly that no bolted connections have been slackened. Use torque spanners to tighten. Torque Torque For 8,8 Bolts (8G) For 10,9 Bolts (10K) For 8,8 Bolts (8G) For 10,9 Bolts (10K) Thread lb ft...
  • Page 109 MAINTENANCE MAINTENANCE MANUAL Chart for torques of necks with sealing edge or with flat Chart for torques of plugs with flat gasket gasket Neck Torques Plug Torques G -M lb ft G -M lb ft G 1/8 G 1/8 G 1/4 G 1/4 G 3/8 G 3/8...
  • Page 110 MAINTENANCE Defects Usually, defects are caused by incorrect operation of the machine. Therefore, in case of any troubles read again properly through the instructions given in the operation and maintenance manual for the machine and engine. If you cannot identify the cause, contact a service department of an authorised dealer or the manufacturer. Troubleshooting in hydraulic and electric systems requires knowledge of these systems;...
  • Page 111 NOTES RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 111...

  • Page 112: Electrical Wiring Diagram Legend

    ELECTRICAL WIRING DIAGRAM LEGEND 3.8.1 Wiring diagram Legend: A1 Display ACEecon A2 Display ACEecon A3 Sensor, ACEecon A4 Monitoring device A5 Control unit B1 Horn B2 Reversing horn C1 Noise suppressing filter F11-14 Fuses F21-25 Fuses G1 Alternator G2 Battery K1 Ignition relay K2.1 Start-locking relay K3 Time relay...

  • Page 113: Electrical Wiring Diagram

    ELECTRICAL WIRING DIAGRAM MAINTENANCE MANUAL 12V 77Ah K2.1 K2:1 X3:4 pull X3:2 X3:1 X3:3 hold N1:7 N1:5 pull N1:19 N1:1 hold N1:2 N1:8 N1:23 X1:1 N1:24 X1:2 N1:25 X1:3 IR + Reversing horn N1:26 X1:4 IR GND N1:3 LED GND N1:4 N1:10 Forward...

  • Page 114: Hydraulic System Wiring Diagram Legend

    HYDRAULIC SYSTEM WIRING DIAGRAM LEGEND 3.8.2 Hydraulic system diagram Legend: 1 Drive pump 2 Vibro-steering pump 3 Drive motor, rear left 4 Drive motor, rear right 5 Front left drive motor 6 Front right drive motor 7 Left steering cylinder 8 Right steering cylinder 9 Vibro steering/brake valve 10 Vibro motor, front...

  • Page 115: Hydraulic System Wiring Diagram

    HYDRAULIC SYSTEM WIRING DIAGRAM MAINTENANCE MANUAL Pos 39: DN 8 Pos 38: DN 8 Pos 53: DN 8 Pos 58: DN 8 Pos 59: DN 8 Pos 1: DN 19 0,4 bar Pos 5: DN 25 2,5 bar 50/40°C 43462en RAMMAX 1575 RX1575 SERIES TRENCH ROLLER •...

  • Page 116: Spare Parts

    SPARE PARTS 3.8.3 Table of spare parts Chapter Spare part Order No. Every 10 hours of operation (daily) 3.6.6 Dust valve 1227914 Every 250 operating hours 3.6.15 1-952338 3.6.15 Belt 1183743 3.6.16 Engine oil filter 1-954075 Every 500 hours of operation, but at least once a year 3.6.19 Fuel filter element 1-954197...
  • Page 117 NOTES RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #0 (11/29/23) — PAGE 117...
  • Page 118 © COPYRIGHT 2023, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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