Related Manuals for Terex Genie GS30MD-3168
Summary of Contents for Terex Genie GS30MD-3168
- Page 1 Operator's Manual Serial Number Range -1330m ™ from GS30MD-101 to GS30MD-3168 Australia with Maintenance Information First Edition Second Printing Part No. 1295173GT...
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Page 2: Table Of Contents
Specifications ............52 Copyright © 2019 by Terex Corporation First Edition: Second Printing, May 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. -
Page 3: Introduction
First Edition • Second Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts. - Page 4 Operator's Manual First Edition • Second Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Drive function enable button Platform up/down button Drive, steer, and lift handle Sequential functions and movement: ...
- Page 5 First Edition • Second Printing Operator's Manual Introduction Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount At times it may be necessary to contact Genie. importance to Genie. Various bulletins are used by When you do, be ready to supply the model Genie to communicate important safety and number and serial number of your machine, along product information to dealers and machine...
- Page 6 Operator's Manual First Edition • Second Printing Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual.
- Page 7 First Edition • Second Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
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Page 8: Symbol And Hazard Pictorials Definitions
Operator's Manual First Edition • Second Printing Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard... - Page 9 First Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Batteries used as Grounded AC Replace damaged Chock the wheels Release brakes counterweights 3-wire only wires and cords Lifting & tie down Lanyard anchorage Wheel load Tiedown No smoking instructions points Voltage rating for...
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Page 10: General Safety
Operator's Manual First Edition • Second Printing General Safety General Safety 1294707 1293165 1294707 44736 1294635 28236 1293164 Maximum allowable Maximum Maximum capacity: Platform extended wind speed: allowable 500 lbs / 227 kg Main deck: side force: 0 mph / 0 m/sec 300 Ibs / 136 kg Occupants and 90 lbs / 400 N... - Page 11 First Edition • Second Printing Operator's Manual General Safety 1294707 1294707 1294707 A 82561 1292960 1294681 1290659 1294685 Part No. 1295173GT GS-1330m...
- Page 12 Operator's Manual First Edition • Second Printing General Safety 1294681 1290675 DANGER Explosion / Burn Hazard Ignition of explosive gases or contact with corrosiv 1294707 acid will cause death, burns or blindness 1294707 Keep all open flames and sparks away. Wear equipment, personal protective including face...
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Page 13: Personal Safety
First Edition • Second Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s... -
Page 14: Work Area Safety
Operator's Manual First Edition • Second Printing Work Area Safety Work Area Safety Do not operate the machine during lightning or Electrocution Hazards storms. This machine is not electrically insulated and will Do not use the machine as a ground for welding. not provide protection from contact with or proximity to electrical current. - Page 15 First Edition • Second Printing Operator's Manual Work Area Safety Do not raise the platform Do not operate the unless the machine is on a machine in strong or gusty firm, level surface. winds. Do not increase the surface area of the platform or the load.
- Page 16 Operator's Manual First Edition • Second Printing Work Area Safety Do not push off or pull Do not place or attach toward any object outside fixed or overhanging loads of the platform. to any part of this machine. Do not place ladders or scaffolds in the platform or Maximum allowable Maximum...
- Page 17 First Edition • Second Printing Operator's Manual Work Area Safety Crushing Hazard Fall Hazards Keep hands and limbs out of scissors. The guard rail system provides fall protection. If occupant(s) of the platform are required to wear Keep hands clear when folding rails. personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall Do not work under the platform or in the scissor...
- Page 18 Operator's Manual First Edition • Second Printing Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
- Page 19 First Edition • Second Printing Operator's Manual Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of the and/or burn skin.
- Page 20 Operator's Manual First Edition • Second Printing Work Area Safety Battery Safety Component Damage Hazard Do not use any battery charger greater than 24V to Burn Hazards charge the batteries. Batteries contain acid. Electrocution/Burn Hazards Always wear protective clothing and eye wear when Connect the battery charger to a working with batteries.
- Page 21 First Edition • Second Printing Operator's Manual Work Area Safety Lockout After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.
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Page 22: Legend
Operator's Manual First Edition • Second Printing Legend Legend Platform guard rails Lanyard anchorage points Platform controls Manual storage container Platform extension Flashing light Transport tie-down Steer tire Pothole guard 10 Ground controls 11 LCD readout 12 Non-steer tire 13 Inverter (optional) 14 Brake release switch (hydraulic side) 15 Emergency lowering knob 16 Entry ladder / transport tie-down... -
Page 23: Controls
First Edition • Second Printing Operator's Manual Controls Controls Ground Control Panel Menu escape button Red Emergency Stop button Menu up button Push in the red Emergency Stop button to the off position to stop all functions. Pull out the red LCD diagnostic readout Emergency Stop button to the on position to Menu down button... - Page 24 Operator's Manual First Edition • Second Printing Controls 137636 S T O P Platform Control Panel Red Emergency Stop button Horn button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions. Pull out the will sound.
- Page 25 First Edition • Second Printing Operator's Manual Controls Proportional control handle and function Thumb rocker switch for steer function enable switch for drive, steer, and lift functions Press the left side of the thumb Lift function: Press and hold the function rocker and the machine will turn in enable switch to enable the lift function on the the direction the blue triangle...
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Page 26: Inspections
Operator's Manual First Edition • Second Printing Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the... - Page 27 First Edition • Second Printing Operator's Manual Inspections Pre-operation Inspection Safety arm Platform extension Be sure that the operator’s, safety, and Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located in the ...
- Page 28 Operator's Manual First Edition • Second Printing Inspections Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
- Page 29 First Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from service.
- Page 30 Operator's Manual First Edition • Second Printing Inspections Test the Up/Down Functions At the Ground Controls This machine uses both flashing lights and audible Select a test area that is firm, level and free of alarms. Descent alarm: Lights flash and alarm hazards.
- Page 31 First Edition • Second Printing Operator's Manual Inspections Test the Function Enable Switch and the Test Emergency Lowering Up/Down Functions 15 Activate the up function by pressing the lift enable button and platform up button, and 22 Do not hold the function enable switch on the raise the platform approximately 60 cm.
- Page 32 Operator's Manual First Edition • Second Printing Inspections 30 Press and hold the function enable switch on 36 Press the thumb rocker switch on top of the the control handle. Slowly move the control control handle in the direction indicated by the handle in the direction indicated by the yellow yellow triangle, on the control panel.
- Page 33 First Edition • Second Printing Operator's Manual Inspections 47 Fully lower the platform. Test Drive Tilt Cutout 48 Drive the machine onto a slope where the Note: Perform this test from the ground with the chassis angle is greater than 2.5° front to platform controller.
- Page 34 Operator's Manual First Edition • Second Printing Inspections 59 Lower the platform. Test Elevated Drive Speed Result: The pothole guards should return to 54 Raise the platform approximately 1.2 m from the stowed position. the ground. 60 Place a 2x4 or similar piece of wood under a 55 Press the drive function button.
- Page 35 First Edition • Second Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: drop-offs or holes bumps, floor obstructions, or debris sloped surfaces Do Not Operate Unless: unstable or slippery surfaces ...
- Page 36 Operator's Manual First Edition • Second Printing Inspections Inspection for Decals with Words Part No. Decal Description GS-1330m 1290659 Danger – Electrocution Hazard 1290661 Instructions – Battery Connection Determine whether the decals on your machine Diagram have words or symbols. Use the appropriate 1290662 Label –...
- Page 37 First Edition • Second Printing Operator's Manual Inspections 82557 1293164 1294635 44736 1294707 43618 137656 1294706 1293165 1281175 *1292047 *1292048 1281175 1290845 1290845 44981 1257923 43618 52475 1290669 43619 1290656 72086 1290699 82561 114385 1290664 31060 1292960 82561 1292275 1294707 1294681 1272242 72086...
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Page 38: Operating Instructions
Operator's Manual First Edition • Second Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals. - Page 39 First Edition • Second Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
- Page 40 Operator's Manual First Edition • Second Printing Operating Instructions Increase speed: Slowly move the control To Steer handle off center. Press the drive function button. On the LCD Decrease speed: Slowly move the control screen, a circle below the drive function handle toward center.
- Page 41 First Edition • Second Printing Operator's Manual Operating Instructions To determine the slope grade: Driving on a slope Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: Maximum slope rating, stowed position: ...
- Page 42 Operator's Manual First Edition • Second Printing Operating Instructions Operational indicator codes Platform Overload If the platform controls LED or ground controls If the platform controls LED diagnostic readout LCD diagnostic readout displays an operational displays a flashing OL and the ground controls indicator code such as LL, the fault condition must LCD diagnostic readout displays OL: Platform repaired or removed before resuming machine...
- Page 43 First Edition • Second Printing Operator's Manual Operating Instructions Operation from Ground with How to Use the Safety Arm Controller Raise the platform approximately 2.4 m from the ground. Maintain safe distances between the operator, machine and fixed objects. Rotate the safety arm away from the machine and let it hang down.
- Page 44 Operator's Manual First Edition • Second Printing Operating Instructions How to Fold Down the Guardrails Connect entry swing frame with left main rail by the pin. The platform railing system consists of one fold Keep hands free of pinch points. down rail section for the extension deck and one section for the main deck.
- Page 45 First Edition • Second Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.
- Page 46 Operator's Manual First Edition • Second Printing Operating Instructions Dry Battery Filling and Charging Instructions Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings. Fill each cell with battery acid (electrolyte) until the level is sufficient to cover the plates. Do not fill to maximum level until the battery charge cycle is complete.
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Page 47: Transport And Lifting Instructions
First Edition • Second Printing Operator's Manual Transport and Lifting Instructions Transport and Lifting Instructions The machine must be on a level surface or secured before releasing the brakes. Do not allow the rails to fall when the snap pins are removed. - Page 48 Operator's Manual First Edition • Second Printing Transport and Lifting Instructions Brake Release Operation Chock the wheels to prevent the machine from rolling. Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions.
- Page 49 First Edition • Second Printing Operator's Manual Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the Use a minimum of 2 chains or straps.
- Page 50 Operator's Manual First Edition • Second Printing Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
- Page 51 First Edition • Second Printing Operator's Manual Transport and Lifting Instructions Lifting Instructions Fully lower the platform. Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page.
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Page 52: Maintenance
Operator's Manual First Edition • Second Printing Maintenance Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic ... - Page 53 First Edition • Second Printing Operator's Manual Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.
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Page 54: Specifications
Operator's Manual First Edition • Second Printing Specifications Specifications Model GS-1330m Operating temperature Height, working maximum 5.9 m -29°C Minimum Height, platform maximum 3.9 m 66°C Maximum Height, stowed maximum fixed rail 202 cm Airborne noise emissions Height, stowed maximum, rails up 202 cm Sound pressure level at ground workstation <70 dBA...