Terex Genie GS-1432m Operator's Manual
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Terex Genie GS-1432m Operator's Manual

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Operator's Manual
GS
-1432m
™
GS
-1932m
™
GS
-1932m Lite
™
Serial Number Range
from GS32MD-101
from GS32MP-101
ANSI/CSA
Hong Kong
with
Maintenance
Information
Original Instructions
First Edition
Second Printing
Part No. 1308591GT

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Summary of Contents for Terex Genie GS-1432m

  • Page 1 Operator's Manual Serial Number Range -1432m ™ from GS32MD-101 ANSI/CSA from GS32MP-101 Hong Kong -1932m ™ -1932m Lite ™ with Maintenance Information Original Instructions First Edition Second Printing Part No. 1308591GT...

  • Page 2: Table Of Contents

    Specifications ............64 Copyright © 2020 Terex Corporation First Edition: Second Printing, July 2021 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    First Edition • Second Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 First Edition • Second Printing Operator's Manual Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Drive function enable button Platform up/down button Platform up/down (when lift function selected) Sequential functions and movement: Drive forward/reverse (when drive...
  • Page 5 First Edition • Second Printing Operator's Manual Introduction Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount At times it may be necessary to contact Genie. importance to Genie. Various bulletins are used by When you do, be ready to supply the model Genie to communicate important safety and number and serial number of your machine, along product information to dealers and machine...
  • Page 6 First Edition • Second Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    First Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 8 First Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Engage safety arm Keep away from Keep clear of tires Move machine to Close chassis tray moving parts level ground Lower the platform. Platform overloaded Maintain required Access by trained Use a piece of clearance and authorized...
  • Page 9 First Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Wheel load Lifting & tie down Lifting point Lanyard anchorage Wind speed instructions points Tiedown Release brakes Engage brake Pressure rating for Voltage rating for air line to platform power to platform Maximum capacity Indoor...

  • Page 10: General Safety

    First Edition • Second Printing Operator's Manual General Safety General Safety ™ ™ ™ -1432m • GS -1932m • GS -1932m Lite Part No. 1308591GT...
  • Page 11 First Edition • Second Printing Operator's Manual General Safety ™ ™ ™ -1432m • GS -1932m • GS Part No. 1308591GT -1932m Lite...
  • Page 12 First Edition • Second Printing Operator's Manual General Safety ™ ™ ™ -1432m • GS -1932m • GS -1932m Lite Part No. 1308591GT...
  • Page 13 First Edition • Second Printing Operator's Manual General Safety ™ ™ ™ -1432m • GS -1932m • GS Part No. 1308591GT -1932m Lite...
  • Page 14 First Edition • Second Printing Operator's Manual General Safety ™ ™ ™ -1432m • GS -1932m • GS -1932m Lite Part No. 1308591GT...
  • Page 15 First Edition • Second Printing Operator's Manual General Safety ™ ™ ™ -1432m • GS -1932m • GS Part No. 1308591GT -1932m Lite...

  • Page 16: Personal Safety

    First Edition • Second Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 17: Work Area Safety

    First Edition • Second Printing Operator's Manual Work Area Safety Work Area Safety Tip-over Hazards Electrocution Hazards Occupants, equipment and materials shall not This machine is not electrically insulated and will exceed the maximum platform capacity or the not provide protection from contact with or maximum platform capacity of the platform proximity to electrical current.
  • Page 18 First Edition • Second Printing Operator's Manual Work Area Safety Do not raise the platform Do not operate the unless the machine is on a machine in strong or gusty firm, level surface. winds. Do not increase the surface area of the platform or the load.
  • Page 19 First Edition • Second Printing Operator's Manual Work Area Safety Do not operate the machine with the chassis trays Do not modify or alter a mobile elevated work platform without prior written permission from the open. manufacturer. Mounting attachments for holding Do not push off or pull tools or other materials onto the platform, toward any object outside...
  • Page 20 First Edition • Second Printing Operator's Manual Work Area Safety Crushing Hazard Fall Hazards Keep hands and limbs out of scissors. The guard rail system provides fall protection. If occupant(s) of the platform are required to wear Keep hands clear when folding rails. personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall Do not work under the platform or in the scissor...
  • Page 21 First Edition • Second Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 22 First Edition • Second Printing Operator's Manual Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of and/or burn skin.
  • Page 23 First Edition • Second Printing Operator's Manual Work Area Safety Battery Safety Component Damage Hazard Do not use any battery charger greater than 24V Burn Hazards to charge the batteries. Batteries contain acid. Electrocution/Burn Hazards Always wear protective clothing and eye wear when Connect the battery charger to a working with batteries.
  • Page 24 First Edition • Second Printing Operator's Manual Work Area Safety Lockout After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.

  • Page 25: Legend

    First Edition • Second Printing Operator's Manual Legend Legend Platform entry gate Platform guard rails Lanyard anchorage points Platform controls Platform extension Manual storage container Foot switch (if equipped) GFCI outlet Platform extension release pedal 10 Air line to platform (optional) 11 Inverter (optional) 12 Safety arm 13 Steer tire...

  • Page 26: Controls

    First Edition • Second Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 27 First Edition • Second Printing Operator's Manual Controls Platform Control Panel Red Emergency Stop button Horn button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions. Pull out the will sound.
  • Page 28 First Edition • Second Printing Operator's Manual Controls Proportional control handle and function Thumb rocker switch for steer function enable switch for drive, steer, and lift functions Press the left side of the thumb Lift function: Press and hold the function rocker and the machine will turn in enable switch to enable the lift function on the the direction the blue triangle...

  • Page 29: Inspections

    First Edition • Second Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 30 First Edition • Second Printing Operator's Manual Inspections Pre-operation Inspection ❑ Safety arm ❑ Platform extension ❑ Be sure that the operator’s, safety, and ❑ Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located in the ❑...
  • Page 31 First Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 32 First Edition • Second Printing Operator's Manual Inspections At the Ground Controls Test the Up/Down Functions The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central hazards.
  • Page 33 First Edition • Second Printing Operator's Manual Inspections Test Auxiliary Lowering At the Platform Controls 15 Activate the up function by pressing the lift Test Emergency Stop enable button and platform up button, and raise the platform approximately 2 ft. / 60 cm. 19 Push in the platform red Emergency Stop button to the off position.
  • Page 34 First Edition • Second Printing Operator's Manual Inspections 27 Press the lift function button. Test the Outdoor Use Button 28 Press and hold the function enable switch on 31 Do not press and hold the function enable the control handle. Slowly move the control switch on control handle.
  • Page 35 First Edition • Second Printing Operator's Manual Inspections Test the Steering Test Drive and Braking Note: When performing the steer and drive 41 Press the drive function button. function tests, stand in the platform facing the steer end of the machine. 37 Press the drive function button.
  • Page 36 First Edition • Second Printing Operator's Manual Inspections Test Drive Tilt Cutout 54 Drive the machine onto a slope where the pitch angle is greater than 1.5° side to side. Note: Perform this test from the ground with the platform controller. Do not stand in the platform. Result: The machine should stop once the machine reaches 1.5°...
  • Page 37 First Edition • Second Printing Operator's Manual Inspections Test the Pothole Guards 61 Fully lower the platform. Note: The pothole guards should automatically 62 Drive the machine. deploy when the platform is raised. The pothole Result: The machine should drive. guards activate limit switches that allow the machine to continue to function.
  • Page 38 First Edition • Second Printing Operator's Manual Inspections 75 Press and hold the function enable switch on the control handle. 76 Slowly move the control handle in the direction indicated by the blue arrow, then in the direction indicated by the yellow arrow. Result: The machine should not move forward or backward.
  • Page 39 First Edition • Second Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: ❑ drop-offs or holes ❑ bumps, floor obstructions, or debris ❑ sloped surfaces Do Not Operate Unless: ❑ unstable or slippery surfaces ...
  • Page 40 First Edition • Second Printing Operator's Manual Inspections Inspection for Decals with Words Part No. Decal Description Determine whether the decals on your machine Decal – Cosmetic Genie, GS-1932m 1304183 have words or symbols. Use the appropriate Label – Transport Tie Down* 1305410 inspection to verify that all decals are legible and Label –...
  • Page 41 First Edition • Second Printing Operator's Manual Inspections ™ ™ ™ -1432m • GS -1932m • GS Part No. 1308591GT -1932m Lite...
  • Page 42 First Edition • Second Printing Operator's Manual Inspections Part No. Decal Description 1305411 Label – Hazard, Safety Arm, Symbol Inspection for Decals with 1305412 Label – Safety Arm, Symbol Symbols 1305413 Label – Danger, Electrocution Hazard Determine whether the decals on your machine 1305414 Label –...
  • Page 43 First Edition • Second Printing Operator's Manual Inspections ™ ™ ™ -1432m • GS -1932m • GS Part No. 1308591GT -1932m Lite...

  • Page 44: Operating Instructions

    First Edition • Second Printing Operator's Manual Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 45 First Edition • Second Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 46 First Edition • Second Printing Operator's Manual Operating Instructions To Steer To Drive Press the drive function button. On the LED Press the drive function button. On the LED screen, a circle below the drive function screen, a circle below the drive function symbol will turn on.
  • Page 47 First Edition • Second Printing Operator's Manual Operating Instructions To select drive speed To determine the slope grade: Measure the slope with a digital inclinometer OR The drive controls can operate in two different use the following procedure. drive speed modes. When the drive speed button light is on, slow drive speed mode is active.
  • Page 48 First Edition • Second Printing Operator's Manual Operating Instructions Operational indicator codes Platform Overload If the platform controls LED or ground controls If the platform controls LED diagnostic readout LCD diagnostic readout displays an operational displays a flashing OL and the ground controls indicator code such as LL, the fault condition must LCD diagnostic readout displays OL: Platform repaired or removed before resuming machine...
  • Page 49 First Edition • Second Printing Operator's Manual Operating Instructions Tilt Sensor Activation Settings Battery Level Indicator Tilt Sensor Activation Settings Use the LED diagnostic readout to determine the battery level. Chassis Angle (side to side) 1.5° Chassis Angle (front to back) 3°...
  • Page 50 First Edition • Second Printing Operator's Manual Operating Instructions How to Use the Safety Arm How to Raise the Guardrails Raise the platform approximately 8ft/2.4 m to Follow the fold down instructions but in reverse 13 ft/4.0 m from the ground. order, ensuring all lock pins are in place and installed properly.
  • Page 51 First Edition • Second Printing Operator's Manual Operating Instructions Lift Tools Pipe Cradle Observe and Obey: Instructions  Lift Tools Pipe Cradle must be mounted on the inside of the platform. The Lift Tools Pipe Cradle assembly consists of 2 pipe cradles positioned at either side of the ...
  • Page 52 First Edition • Second Printing Operator's Manual Operating Instructions Lift Tools Pipe Cradle Operation Panel Carrier Instructions Place the load so that it rests in both Lift Tools The Lift Tools Panel Carrier assembly consists of Pipe Cradles. The length of the load should be a carrier assembly and a strap assembly.
  • Page 53 First Edition • Second Printing Operator's Manual Operating Instructions Observe and Obey: Panel Cradle Operation  Place the load so that it rests in the center of Lift Tools Panel Carrier must be mounted on the Lift Tools Panel Carrier. the left side of the platform.
  • Page 54 First Edition • Second Printing Operator's Manual Operating Instructions Lift Tools Work Tray Instructions Observe and Obey: Lift Tools Work Tray Installation The Lift Tools Work Tray assembly consists of one tray and two mounting brackets with hardware.  Lift Tools Work Tray must be installed on the inside of the platform.
  • Page 55 First Edition • Second Printing Operator's Manual Operating Instructions Lift Tools Work Tray Operation Platform Height Restriction Operation Place the load so that it rests inside the Lift Tools Work Tray. To limit height: The Lift Tools Work Tray assembly weighs 4 lbs/1.8 kg.
  • Page 56 First Edition • Second Printing Operator's Manual Operating Instructions To remove the height limit: Turn the key switch to platform control. Pull out the red Emergency Stop button to the on position at the ground controls. Pull out the red Emergency Stop button to the on position at the platform controls.
  • Page 57 First Edition • Second Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.
  • Page 58 First Edition • Second Printing Operator's Manual Operating Instructions After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.

  • Page 59: Transport And Lifting Instructions

    First Edition • Second Printing Operator's Manual Transport and Lifting Instructions Transport and Lifting Instructions  The machine must be on a level surface or secured before releasing the brakes.  Do not allow the rails to fall when the snap pins are removed.
  • Page 60 First Edition • Second Printing Operator's Manual Transport and Lifting Instructions After the machine is loaded: Brake Release Operation, Electric Drive Option Chock the wheels to prevent the machine from rolling. Chock the wheels or Pull out the red Emergency Stop button at tracks to prevent the both the ground and platform controls to the machine from rolling.
  • Page 61 First Edition • Second Printing Operator's Manual Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the machine is transported.
  • Page 62 First Edition • Second Printing Operator's Manual Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
  • Page 63 First Edition • Second Printing Operator's Manual Transport and Lifting Instructions Lifting Instructions Model X Axis Y Axis GS-1432m 21.85 in 19 in Fully lower the platform. Be sure the extension 55.5 cm 48.3 cm deck, controls and component trays are secure. Remove all loose items on the machine.

  • Page 64: Maintenance

    First Edition • Second Printing Operator's Manual Maintenance Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic Observe and Obey: oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in ...
  • Page 65 First Edition • Second Printing Operator's Manual Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 66: Specifications

    First Edition • Second Printing Operator's Manual Specifications Specifications Model GS-1432m Ambient operating temperature Height, working outdoor 18 ft 0 in 5.66 m -20°F -29°C Minimum Height, platform outdoor 12 ft 0 in 3.66 m 120°F 49°C Maximum Height, working indoor 20 ft 1 in 6.30 m Airborne noise emissions...
  • Page 67 First Edition • Second Printing Operator's Manual Specifications Model GS-1932m Ambient operating temperature Height, working outdoor 21 ft 0 in 6.57 m -20°F -29°C Minimum Height, platform outdoor 15 ft 0 in 4.57 m 120°F 49°C Maximum Height, working indoor 24 ft 2 in 7.55 m Airborne noise emissions...
  • Page 68 First Edition • Second Printing Operator's Manual Specifications Model GS-1932m Lite Ambient operating temperature Height, working outdoor 15 ft 6 in 4.90 m -20°F -29°C Minimum Height, platform outdoor 9 ft 6 in 2.90 m 120°F 49°C Maximum Height, working indoor 24 ft 2 in 7.55 m Airborne noise emissions...

This manual is also suitable for:

Genie gs-1932mGenie gs-1932m liteGenie gs-1532mGenie gs32md-101Genie gs32mp-101

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