Genie GS-1330m Operator's Manual
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Genie GS-1330m Operator's Manual

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Operator's Manual
GS
-1330m
™
Serial Number Range
from GS30MD-101
to GS30MD-3168
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
Original Instructions
First Edition
Second Printing
Part No. 1290846GT

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Summary of Contents for Genie GS-1330m

  • Page 1 Operator's Manual Serial Number Range -1330m ™ from GS30MD-101 ANSI/CSA to GS30MD-3168 North America South America Asia with Maintenance Information Original Instructions First Edition Second Printing Part No. 1290846GT...

  • Page 2: Table Of Contents

    Specifications ............59 Copyright © 2019 Terex Corporation First Edition: Second Printing, May 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    This book is an operation and daily maintenance aerial work site. Before operating the machine, it’s manual for the user or operator of a Genie the operator’s responsibility to read and machine. understand this familiarization guide.
  • Page 4 Operator's Manual First Edition • Second Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Drive function enable button Platform up/down button Platform up/down (when lift function Sequential functions and movement: selected) ...
  • Page 5 Operator's Manual Introduction Bulletin Distribution and Compliance Safety of product users is of paramount importance to Genie. Various bulletins are used by Genie to communicate important safety and product information to dealers and machine owners. The information contained in the bulletins is tied to specific machines using the machine model and serial number.
  • Page 6 Operator's Manual First Edition • Second Printing Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless:  You learn and practice the principles of safe machine operation contained in this operator’s manual.
  • Page 7 First Edition • Second Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 8: Symbol And Hazard Pictorials Definitions

    Operator's Manual First Edition • Second Printing Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 9 First Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Batteries used as Chock the wheels Release brakes Grounded AC Replace damaged counterweights 3-wire only wires and cords Lifting & tie down Lanyard anchorage Wheel load Tiedown No smoking instructions points Voltage rating for...

  • Page 10: General Safety

    Operator's Manual First Edition • Second Printing General Safety General Safety 1294707 1293165 1294707 44736 1294635 28236 1293164 Maximum allowable Maximum capacity: Maximum Platform extended wind speed: allowable 500 lbs / 227 kg Main deck: side force: 0 mph / 0 m/sec 300 Ibs / 136 kg Occupants and 90 lbs / 400 N...
  • Page 11 First Edition • Second Printing Operator's Manual General Safety 1294707 1294707 1294707 A 82561 1292960 1294681 1290659 1294685 ™ Part No. 1290846GT -1330m...
  • Page 12 Operator's Manual First Edition • Second Printing General Safety 1294681 1290675 1294707 1294707 1290657 ™ -1330m Part No. 1290846GT...
  • Page 13 First Edition • Second Printing Operator's Manual General Safety 1293166 114338 1 93166 A 1 93166 A 1294688 1293217 1292053 227 kg 0 to 50KV 3.0 m 50 to 200KV 4.6 m 9 kg 200 to 350KV 6.1 m 400 N 350 to 500KV 7.6 m 227 kg...
  • Page 14 Operator's Manual First Edition • Second Printing General Safety 1293217 114337 0 to 50KV 3.0 m 50 to 200KV 4.6 m 200 to 350KV 6.1 m 350 to 500KV 7.6 m 500 to 750KV 10.6 m 750 to 1000KV 13.7 m 1293217 82474 1294686...

  • Page 15: Personal Safety

    First Edition • Second Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 16: Work Area Safety

    Platform Platform Extension Maximum Model retracted only only occupants 500 lbs 300 lbs 200 lbs GS-1330m Line Voltage Required Clearance 227 kg 136 kg 91 kg 0 to 50KV 10 ft 3.05 m 50 to 200KV 15 ft 4.60 m...
  • Page 17 First Edition • Second Printing Operator's Manual Work Area Safety Do not raise the platform Do not operate the unless the machine is on machine in strong or gusty a firm, level surface. winds. Do not increase the surface area of the platform or the load.
  • Page 18 Model side force occupants or against any part of this machine. GS-1330m 90 lbs/400 N Indoor only – 2 Do not alter or disable the limit switches. Do not alter or disable machine components that in any way affect safety and stability.
  • Page 19 Model GS-1330m 25% (14°) 25% (14°) Note: Slope rating is subject to ground conditions with one person in the platform and adequate traction. Additional platform weight may reduce slope rating. See Driving on a Slope in the Operating Instructions section.
  • Page 20 Operator's Manual First Edition • Second Printing Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 21 Be sure all maintenance has been performed as compartments. Access by the operator is only specified in this manual and the appropriate Genie advised when performing a pre-operation service manual. inspection. All compartments must remain closed and secured during operation.
  • Page 22 Operator's Manual First Edition • Second Printing Work Area Safety Battery Safety Component Damage Hazard Do not use any battery charger greater than 24V to Burn Hazards charge the batteries. Batteries contain acid. Electrocution/Burn Hazards Always wear protective clothing and eye wear when Connect the battery charger to a working with batteries.
  • Page 23 First Edition • Second Printing Operator's Manual Work Area Safety Lockout After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.

  • Page 24: Legend

    Operator's Manual First Edition • Second Printing Legend Legend Platform guard rails Lanyard anchorage points Platform controls Manual storage container Platform extension Flashing light Transport tie-down Steer tire Pothole guard 10 Ground controls 11 LCD readout 12 Non-steer tire 13 Inverter (optional) 14 Brake release switch (hydraulic side) 15 Emergency lowering knob 16 Entry ladder / transport tie-down...

  • Page 25: Controls

    First Edition • Second Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storagepurposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 26 Operator's Manual First Edition • Second Printing Controls 137636 S T O P Platform Control Panel Red Emergency Stop button Horn button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions. Pull out the will sound.
  • Page 27 First Edition • Second Printing Operator's Manual Controls Proportional control handle and function Thumb rocker switch for steer function enable switch for drive, steer, and lift functions Press the left side of the thumb Lift function: Press and hold the function rocker and the machine will turn in enable switch to enable the lift function on the the direction the blue triangle...

  • Page 28: Inspections

    Operator's Manual First Edition • Second Printing Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 29 First Edition • Second Printing Operator's Manual Inspections Pre-operation Inspection  Safety arm  Platform extension  Be sure that the operator’s, safety, and  Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 30 Operator's Manual First Edition • Second Printing Inspections Do Not Operate Unless:  You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
  • Page 31 First Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 32 Operator's Manual First Edition • Second Printing Inspections At the Ground Controls Test the Up/Down Functions This machine uses both flashing lights and audible Select a test area that is firm, level and free of alarms. Descent alarm: Lights flash and alarm hazards.
  • Page 33 First Edition • Second Printing Operator's Manual Inspections Test Emergency Lowering Test the Function Enable Switch and the Up/Down Functions 15 Activate the up function by pressing the lift enable button and platform up button, and 22 Do not hold the function enable switch on the raise the platform approximately 2 ft.
  • Page 34 Operator's Manual First Edition • Second Printing Inspections 30 Press and hold the function enable switch on 36 Press the thumb rocker switch on top of the the control handle. Slowly move the control control handle in the direction indicated by the handle in the direction indicated by the yellow yellow triangle, on the control panel.
  • Page 35 First Edition • Second Printing Operator's Manual Inspections 49 Return to level ground and raise the platform Test Drive Tilt Cutout in excess of approximately 7 ft / 2.13 m. Note: Perform this test from the ground with the 50 Drive the machine onto a slope where the platform controller.
  • Page 36 Operator's Manual First Edition • Second Printing Inspections 57 Fully lower the platform. Test the Pothole Guards 58 Drive the machine. Note: The pothole guards should automatically deploy when the platform is raised. The pothole Result: The machine should drive. guards activate limit switches that allow the 59 Return to level ground and raise the platform machine to continue to function.
  • Page 37 First Edition • Second Printing Operator's Manual Inspections 69 Press the drive function button. 70 Press and hold the function enable switch on the control handle. 71 Slowly move the control handle in the direction indicated by the blue arrow, then in the direction indicated by the yellow arrow.
  • Page 38 Operator's Manual First Edition • Second Printing Inspections Do Not Operate Unless:  You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace.
  • Page 39 First Edition • Second Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces  unstable or slippery surfaces  overhead obstructions and high voltage conductors ...
  • Page 40 Light 1257923 Label – Smartlink 1294681 Warning – Improper Operation, Micro 1272242 Label – Machine Registration/Owner 1294682 Label – Ground Control Panel, GS-1330m Transfer 1294685 Instructions – Annual Inspection 1278704 Label – Battery Charger Indicator 1294706 Label – Fault Codes 1280819 Label –...
  • Page 41 First Edition • Second Printing Operator's Manual Inspections 1294635 82557 1293164 44736 1294707 43618 137656 1294706 1293165 1281175 *1292047 *1292048 1281175 1290845 1290845 44981 1257923 43618 72086 52475 1290669 52475 1290699 43619 1290656 72086 1290699 82561 114385 31060 1290664 1292960 82561 1292275 1294707...
  • Page 42 Inspection for Decals with Part No. Decal Description Symbols GS-1330m 1283878 Label – Tech Pro Link 1290669 Label – Wheel Load, GS-1330m Determine whether the decals on your machine 1290670 Label – Tip-over Hazard, Batteries have words or symbols. Use the appropriate 1290673 Label –...
  • Page 43 First Edition • Second Printing Operator's Manual Inspections 82487 1292053 1293166 1293217 1281175 1294688 1281175 1290845 1292047 1292048 1292961 1290845 82495 1290669 1293217 1292275 1292052 1294686 1292961 1290669 1290673 1290669 1294686 1292962 1293217 1278704 1290699 1290669 82487 1283878 1290670 1292275 1292990 1294682 ™...

  • Page 44: Operating Instructions

    Operator's Manual First Edition • Second Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 45 First Edition • Second Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 46 Operator's Manual First Edition • Second Printing Operating Instructions Increase speed: Slowly move the control To Steer handle off center. Press the drive function button. On the LCD Decrease speed: Slowly move the control screen, a circle below the drive function handle toward center.
  • Page 47 Maximum slope rating, stowed position: While holding the piece of wood level, measure the vertical distance from the bottom of the piece of wood to the ground. GS-1330m 14° Maximum side slope rating, stowed position: Divide the tape measure distance (rise) by the...
  • Page 48 Manual Brake Release Overload Recovery For further information, please consult the appropriate Genie Service Manual. A code and a If the ground controls LCD diagnostic readout description of a code can also be viewed at the displays Overload Recovery, the auxiliary lowering ground controls LCD display.
  • Page 49 First Edition • Second Printing Operator's Manual Operating Instructions Operation from Ground with How to Use the Safety Arm Controller Raise the platform approximately 8 ft / 2.4 m from the ground. Maintain safe distances between the operator, machine and fixed objects. Rotate the safety arm away from the machine and let it hang down.
  • Page 50 Operator's Manual First Edition • Second Printing Operating Instructions How to Raise the Guardrails Connect entry swing frame with left main rail by the pin. Follow the fold down instructions but in reverse Keep hands free of pinch points. order, ensuring all lock pins are in place and installed properly.
  • Page 51 First Edition • Second Printing Operator's Manual Operating Instructions After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.
  • Page 52  Use proper AC input voltage for charging as indicated on the charger. Dry Battery Filling and Charging  Use only a Genie authorized battery and Instructions charger. Remove the battery vent caps and To Charge Battery permanently remove the plastic seal from the battery vent openings.
  • Page 53 First Edition • Second Printing Operator's Manual Operating Instructions After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.

  • Page 54: Transport And Lifting Instructions

     Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing, loading and securing construction and lifting equipment for international shipment. ...
  • Page 55 Push the red Emergency stop button at both ground and platform controls to off position. Towing the Genie GS-1330m is not recommended. If the machine must be towed, do not exceed 2 mph / 3.2 km/h. ™...
  • Page 56 Operator's Manual First Edition • Second Printing Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the Use a minimum of 2 chains or straps.
  • Page 57 First Edition • Second Printing Operator's Manual Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
  • Page 58 Adjust the rigging to prevent damage to the machine and to keep the machine level. Center of Gravity Table Model X Axis Y Axis GS-1330m 17.4 .in 20.6 .in 44.3 cm 52.5 cm X Axis Y Axis ™...

  • Page 59: Maintenance

    FULL governmental regulations. Add oil as needed. Do not overfill.  Use only Genie approved replacement parts. Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions.
  • Page 60 Operator's Manual First Edition • Second Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 61: Specifications

    Weight 1950 lbs 885 kg Continuous improvement of our products is a Genie (Machine weights vary with option configurations. See policy. Product specifications are subject to change serial label for specific machine weight.) without notice or obligation.

This manual is also suitable for:

Genie gs-1330mGenie gs30md-101Genie gs30md-3168

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