Terex Genie GS30MD-101 Operator's Manual
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Terex Genie GS30MD-101 Operator's Manual

Terex Genie GS30MD-101 Operator's Manual

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Operator's Manual
GS
-1330m
™
Serial Number Range
from GS30MD-101
to GS30MD-3168
CE
with
Maintenance
Information
Original Instructions
First Edition
Third Printing
Part No. 1290847GT

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Summary of Contents for Terex Genie GS30MD-101

  • Page 1 Operator's Manual Serial Number Range -1330m ™ from GS30MD-101 to GS30MD-3168 with Maintenance Information Original Instructions First Edition Third Printing Part No. 1290847GT...

  • Page 2: Table Of Contents

    Specifications ............49 Copyright © 2019 Terex Corporation First Edition, Third Printing May 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    First Edition • Third Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual First Edition • Third Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Drive function enable button Platform up/down button Drive, steer, and lift handle Sequential functions and movement: ...
  • Page 5 First Edition • Third Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, along importance to Genie.
  • Page 6 Operator's Manual First Edition • Third Printing Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless:  You learn and practice the principles of safe machine operation contained in this operator’s manual.
  • Page 7 First Edition • Third Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 8: Symbol And Hazard Pictorials Definitions

    Operator's Manual First Edition • Third Printing Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 9 First Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Batteries used as Chock the wheels Release brakes Grounded AC Replace damaged counterweights 3-wire only wires and cords Lifting & tie down Lanyard anchorage Wheel load Tiedown No smoking instructions points Voltage rating for...

  • Page 10: General Safety

    Operator's Manual First Edition • Third Printing General Safety 1293166 General Safety 114338 1 93166 A 1 93166 A 1294688 1293217 1292053 227 kg 0 to 50KV 3.0 m 50 to 200KV 4.6 m 9 kg 200 to 350KV 6.1 m 400 N 227 kg GS-1 30...
  • Page 11 First Edition • Third Printing Operator's Manual General Safety 1293217 114337 0 to 50KV 3.0 m 50 to 200KV 4.6 m 200 to 350KV 6.1 m 350 to 500KV 7.6 m 500 to 750KV 10.6 m 750 to 1000KV 13.7 m 1293217 82474 1294686...

  • Page 12: Personal Safety

    Operator's Manual First Edition • Third Printing Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 13: Work Area Safety

    First Edition • Third Printing Operator's Manual Work Area Safety Work Area Safety Do not operate the machine during lightning or Electrocution Hazards storms. This machine is not electrically insulated and will Do not use the machine as a ground for welding. not provide protection from contact with or proximity to electrical current.
  • Page 14 Operator's Manual First Edition • Third Printing Work Area Safety Do not raise the platform Do not operate the unless the machine is on machine in strong or gusty a firm, level surface. winds. Do not increase the surface area of the platform or the load.
  • Page 15 First Edition • Third Printing Operator's Manual Work Area Safety Do not push off or pull Do not place or attach toward any object outside fixed or overhanging loads of the platform. to any part of this machine. Do not place ladders or scaffolds in the platform or Model Maximum allowable...
  • Page 16 Operator's Manual First Edition • Third Printing Work Area Safety Crushing Hazard Fall Hazards Keep hands and limbs out of scissors. The guard rail system provides fall protection. If occupant(s) of the platform are required to wear Keep hands clear when folding rails. personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall Do not work under the platform or in the scissor...
  • Page 17 First Edition • Third Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 18 Operator's Manual First Edition • Third Printing Work Area Safety Bodily Injury Hazard Component Damage Hazards Do not operate the machine with a hydraulic oil or Do not use any battery charger greater than 24V to air leak. An air leak or hydraulic leak can penetrate charge the batteries.
  • Page 19 First Edition • Third Printing Operator's Manual Work Area Safety Lockout After Each Use Component Damage Hazard Select a safe parking location—firm level Do not use any battery charger greater than 24V to surface, clear of obstruction and traffic. charge the batteries. Lower the platform.

  • Page 20: Legend

    Operator's Manual First Edition • Third Printing Legend Legend Platform guard rails Lanyard anchorage points Platform controls Manual storage container Platform extension Flashing light Transport tie-down Steer tire Pothole guard 10 Ground controls 11 LCD readout 12 Non-steer tire 13 Inverter (optional) 14 Brake release pump 15 Emergency lowering knob 16 Entry ladder / transport tie-down...

  • Page 21: Controls

    First Edition • Third Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 22 Operator's Manual First Edition • Third Printing Controls 137636 S T O P Platform Control Panel Red Emergency Stop button Horn button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions. Pull out the will sound.
  • Page 23 First Edition • Third Printing Operator's Manual Controls Proportional control handle and function Thumb rocker switch for steer function enable switch for drive, steer, and lift functions Press the left side of the thumb Lift function: Press and hold the function rocker and the machine will turn in enable switch to enable the lift function on the the direction the blue triangle...

  • Page 24: Inspections

    Operator's Manual First Edition • Third Printing Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 25 First Edition • Third Printing Operator's Manual Inspections Pre-operation Inspection  Safety arm  Platform extension  Be sure that the operator’s, safety, and  Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 26 Operator's Manual First Edition • Third Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 27 First Edition • Third Printing Operator's Manual Inspections Test Emergency Stop At the Ground Controls Push in the ground red Emergency Stop Select a test area that is firm, level and free of button to the off position. hazards. Result: No functions should operate. Be sure the batteries are connected.
  • Page 28 Operator's Manual First Edition • Third Printing Inspections 13 Press and hold the lift function enable button, Test Emergency Lowering and press the platform up button. 15 Activate the up function by pressing the lift Result: The outdoor area of operation should enable button and platform up button, and be selected and the platform should raise.
  • Page 29 First Edition • Third Printing Operator's Manual Inspections 24 Press the lift function button. At the Platform Controls 25 Wait seven seconds for the lift function to time out. Test Emergency Stop 26 Slowly move the control handle in the direction 19 Push in the platform red Emergency Stop indicated by the blue arrow, then in the button to the off position.
  • Page 30 Operator's Manual First Edition • Third Printing Inspections 30 Press and hold the function enable switch on 36 Press the thumb rocker switch on top of the the control handle. Slowly move the control control handle in the direction indicated by the handle in the direction indicated by the yellow yellow triangle, on the control panel.
  • Page 31 First Edition • Third Printing Operator's Manual Inspections 47 Fully lower the platform. Test Drive Tilt Cutout 48 Drive the machine onto a slope where the Note: Perform this test from the ground with the chassis angle is greater than 2.5° front to platform controller.
  • Page 32 Operator's Manual First Edition • Third Printing Inspections 60 Place a 2x4 or similar piece of wood under a Test Elevated Drive Speed pothole guard. 54 Raise the platform approximately 1.2 m from 61 Raise the platform. the ground. Result: Before the platform is raised 2.1 m 55 Press the drive function button.
  • Page 33 First Edition • Third Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 34 Operator's Manual First Edition • Third Printing Inspections Inspection for Decals with Part No. Decal Description Symbols GS-1330 1283878 Label – Tech Pro Link 1290669 Label – Wheel Load, GS-1530 Part No. Decal Description 1290670 Label – Tip-over Hazard, Batteries 43618 Label –...
  • Page 35 First Edition • Third Printing Operator's Manual Inspections ™ Part No. 1290847GT -1330m...

  • Page 36: Operating Instructions

    Operator's Manual First Edition • Third Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 37 First Edition • Third Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 38 Operator's Manual First Edition • Third Printing Operating Instructions Increase speed: Slowly move the control To Steer handle off center. Press the drive function button. On the LCD Decrease speed: Slowly move the control screen, a circle below the drive function handle toward center.
  • Page 39 First Edition • Third Printing Operator's Manual Operating Instructions To determine the slope grade: Driving on a slope Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: Maximum slope rating, stowed position: ...
  • Page 40 Operator's Manual First Edition • Third Printing Operating Instructions Operational indicator codes Platform Overload If the platform controls LED or ground controls If the platform controls LED diagnostic readout LCD diagnostic readout displays an operational displays a flashing OL and the ground controls indicator code such as LL, the fault condition must LCD diagnostic readout displays OL: Platform repaired or removed before resuming machine...
  • Page 41 First Edition • Third Printing Operator's Manual Operating Instructions Operation from Ground with How to Use the Safety Arm Controller Raise the platform approximately 2.4 m from the ground. Maintain safe distances between the operator, machine and fixed objects. Rotate the safety arm away from the machine and let it hang down.
  • Page 42 Operator's Manual First Edition • Third Printing Operating Instructions How to Fold Down the Guardrails Connect entry swing frame with left main rail by the pin. The platform railing system consists of one fold Keep hands free of pinch points. down rail section for the extension deck and one section for the main deck.
  • Page 43 First Edition • Third Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.

  • Page 44: Transport And Lifting Instructions

    Operator's Manual First Edition • Third Printing Transport and Lifting Instructions Transport and Lifting Instructions  The machine must be on a level surface or secured before releasing the brakes.  Do not allow the rails to fall when the snap pins are removed.
  • Page 45 First Edition • Third Printing Operator's Manual Transport and Lifting Instructions Brake Release Operation Chock the wheels to prevent the machine from rolling. Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions.
  • Page 46 Operator's Manual First Edition • Third Printing Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the Use a minimum of 2 chains or straps.
  • Page 47 First Edition • Third Printing Operator's Manual Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
  • Page 48 Operator's Manual First Edition • Third Printing Transport and Lifting Instructions Lifting Instructions Fully lower the platform. Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page.

  • Page 49: Maintenance

    First Edition • Third Printing Operator's Manual Maintenance Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic ...
  • Page 50 Operator's Manual First Edition • Third Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 51: Specifications

    First Edition • Third Printing Operator's Manual Specifications Specifications Model GS-1330m Operating temperature Height, working maximum 5.9 m -29°C Minimum Height, platform maximum 3.9 m 66°C Maximum Height, stowed maximum fixed rail 202 cm Airborne noise emissions Height, stowed maximum, rails up 202 cm Sound pressure level at ground workstation <70 dBA...
  • Page 52 Operator's Manual First Edition • Third Printing Specifications Contents of EC Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, under consideration of harmonized European standard EN280 as described in EC type-examination certificate <variable field>...

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